RoHS COMPLIANCE ITEM Halogen and Antimony Free

Transcription

1 Spec. No.: FRC K HTS 0001 /8 Date: Specification Title: Style: FRC16, 20, 32 RoHS COMPLIANCE ITEM Halogen an Antimony Free Prouct specification containe in this specification are subject to change at any time without notice If you have any questions or a Purchasing Specification for any quality Agreement is necessary, please contact our sales staff. Note: Stock conitions Temperature: +5 C +35 C Relative humiity: 25% 75% The perio of guarantee: Within 2 year from shipmen t by the company. Solerability shall be satisfie. Hokkaio Research Center Approval by: T. Sannomiya Drawing by: M. Shibuya

2 FRC16, 20, 32 Page: 1/9 1. Scope 1.1 This specification covers the etail requirements for chip fusible resistors; rectangular type, style of FRC16, 20, Applicable ocuments JIS C 5201: 1994, JIS C 5202: Classification Type esignation shall be the following form. (Example) FRC 20 C 2A 100 J TP Style 1 Chip fusible resistors; rectangular type 2 Size Style 3 Characteristics symbol 4 Rate issipation 5 Rate resistance 100 E24 Series,3 igit, EX >10Ω 6 Tolerance on rate resistance J ±5% Symbol Rate issipation 1J 0.063W 2A 0.1W 2B 0.125W 7 Packaging form B TP Bulk (loose package) Paper taping 3. Rating 3.1 The ratings shall be in accorance with Table 1. Table 1 Style Rate issipation Temperature coefficient of Rate resistance (W) resistance (10 6 / C) range(ω) FRC ± ~51 FRC ± ~51 FRC ± ~100 ± ~51 Preferre number series for resistors E24 Tolerance on rate resistance J(±5%) Limiting Max. overloa Fusing characteristics Operating temperature Style element voltage (V) voltage(v) Symbol Fusing power (W) Fusing time (s.) range( C) FRC FRC C max. 55~+125 FRC

3 FRC16, 20, 32 Page: 2/9 3.2 Derating The erate values of issipation at temperature in excess of 70 C shall be as inicate by the following curve. 100 Percentage of the rate issipation (%) 0 55 Area of recommene operation Ambient temperature ( C) Figure 1 Derating curve 3.3 Rate voltage.c.or a.c.r.m.s.voltage calculate from the square root of the prouct of the rate resistance an the rate issipation. E: Rate voltage (V) E = P R P: Rate issipation (W) R: Rate resistance (Ω) Max. overloa voltage can only be applie to resistors when the resistance value is equal to or higher than the critical resistance value. At high value of resistance, the rate voltage may not be applicable. 4. Packaging form The stanar packaging form shall be in accorance with Table 2. Table 2 Symbol Packaging form Stanar packaging quantity / units B Bulk (loose package) 1,000 pcs. TP Paper taping 8mm with, 4mm pitches 5,000 pcs.

4 FRC16, 20, 32 Page: 3/9 5. Dimensions 5.1 The resistor shall be of the esign an physical imensions in accorance with Figure 2 an Table 3. L c H W c 5.2 Net weight (Reference) Style Net weight(mg) FRC FRC20 6 FRC32 10 Figure 2 Table 3 Style L W H C FRC ± ± ± ± 0.1 FRC ± ± ± ± ± 0.2 FRC ± ± ± ± ± Marking The Rate resistance shall be marke in 3 igits (E24) an marke on over coat sie. (Example) [Ω] 10 [Ω]

5 FRC16, 20, 32 Page: 4/9 7. Performance 7.1 The stanar conition for tests shall be in accorance with Sub clause 3, JIS C 5202: The performance shall be satisfie in Table 4. Table 4(1) No. Test items Conition of test (JIS C 5202) Performance requirements 1 Resistance Sub clause 5.1 Classification of test voltage: A Within the specifie tolerance of rate resistance. 2 Temperature Sub clause 5.2 See Table 1. characteristic of resistance Test resistance shall be measure at the room temp. an temp. about 100 C higher than the room temp.. 3 Short time overloa Sub clause 5.5 Test potential: 2 times rate voltage. Test perio: 5 s. Test potential shoul not excee limiting element voltage as shown in Table 1. 4 Insulation resistance Sub clause 5.6 The resistor shall be fixe on the test fixture as shown in Figure 5 Test potential: FRC16:100Vc FRC20,32: 500Vc Test perio: 1 min. 5 Voltage proof Sub clause 5.7 The resistor shall be fixe on the test fixture as shown in Figure 5 Test conition: Normal pressure Test potential: FRC16: 100Vac FRC20,32: 500Vac Test perio: 60 s. 6 Fusing characteristic Sub clause 8.6 of EIAJ RC 2124 as shown in Figure 3 1. Fusing power; FRC16: 1.89W FRC20: 2.0W FRC32: 2.5W Test conition: No raught over the resistors. The voltage which correspons to fusing power shall be applie until fusing. After the fusing tests, the remaining resistance shall be measure accoring to No.1. 7 Bon strength of the face plating Sub clause 6.1.4(1) as shown in Figure 4. Bening value: 5 mm (Among the fulcrums: 90 mm) Duration: 10±1 s Within ± (5%+0.1Ω) No evience of appearance 1,000MΩ min. No flashover, fire an breakown. Characteristics: C Fusing time: 30 s. max. The remaining resistance shall be exceee more than 50 times against initial resistance. No smoke an arc. Within ±1% No evience of mechanical

6 FRC16, 20, 32 Page: 5/9 Table 4(2) No. Test items Conition of test (JIS C 5202) Performance requirements 8 Vibration Sub clause 6.3 Class of vibration: A 3 irections perpenicular to the above an to each other. Duration of vibration: 2h in each irections. 9 Resistance to solering heat Sub clause 6.10 Test by a piece. Temp. of soler bath: 260 C ± 5 C Immersion time: 10 s ± 1 s After immersion into soler, leaving at the room temp. for 1h or more an then measure the resistance. 10 Solerability Sub clause 6.11 Test by a piece. Flux: Rosin Methanol Temp. of soler bath: 235 C ± 5 C Immersion time: 2 s ± 0.5 s 11 Temperature cycling Sub clause 7.4 Test cycle: 5 cycles for uty cycle as specifie below. Step Temperature ( C) Time (min) 1 Room temp ± Room temp ± Loa life in humiity Sub clause 7.9 Test temp. & relative humiity: 40 C ± 2 C & % Test voltage: Cycle of 1 h 30 min. ON an 30 min. OFF at c rate voltage. Test perio: 1,000 h 13 Enurance at 70 C Sub clause 7.10 Test temp. & relative humiity: 70 C ± 2 C Test voltage: Cycle of 1 h 30 min. ON an 30 min. OFF at c rate voltage. Test perio: 1, h Within ±1% No evience of mechanical Within ±3% No evience of appearance The surface of terminal immerse shall be min. of 95% covere with a new coating of soler. Within ±5% No evience of appearance Within ±5% No evience of appearance Within ±5% No evience of appearance

7 FRC16, 20, 32 Page: 6/9 8. Test substrate Unit:mm e b e 5 Style a b c e f g FRC FRC FRC FRC TEST SUBSTRATE Figure 3 1 Remark 1). Material: Epoxie woven glass Thickness: 1.6mm Thickness of copper cla: 0.035mm c g a f g f 25 :Copper cla :Soler resist Solering lan 2.5 :Copper cla :Soler resist FRC32 TEST SUBSTRATE

8 FRC16, 20, 32 Page: 7/9 c Solering lan :Copper cla :Soler resist b 25 a Style a b c FRC FRC FRC16, 20 TEST SUBSTRATE Figure 3 2 Remark 1). Material: Epoxie woven glass Thickness: 1.6mm Thickness of copper cla: 0.035mm 2). In the case of connection by connector, the connecting terminals are gol plate. However, the plating is not necessary when the connection is mae by solering. a c :Copper cla :Soler resist 40 Style a b c b FRC Solering lan 70 FRC FRC FRC BOUND STRENGTH OF THE END FACE PLATING TEST SUBSTRATE Figure 4 Remark 1). Material: Epoxie woven glass Thickness: 1.6mm Thickness of copper cla: 0.035mm Metal block measurement Point A Insulation plate Metal plate R0.5mm Measurement point B Insulation surface Component Figure 5 Pressure by spring (1±0.2N)

9 FRC16, 20, 32 Page: 8/9 9. Taping 9.1 Applicable ocuments JIS C : 2014, EIAJ ET 7200C: Taping imensions Paper taping (8mm with, 4mm pitches) Taping imensions shall be in accorance with Figure 6 an Table 5. t 1 Sprocket hole +0.1 φ ±0.1 2± ±0.1 A B 8±0.2 t 2 Carrier cavity 4± ±0.05 Direction of unreeling Figure 6 Table 5 Style A B t 1 t 2 FRC ± ± ± max. FRC ± ± 0.2 FRC ± ± ± max. 1). The cover tapes shall not cover the sprocket holes. 2). Tapes in ajacent layers shall not stick together in the packing. 3). Components shall not stick to the carrier tape or to the cover tape. 4). Pitch tolerance over any 10 pitches ±0.2mm. 5). The peel strength of the top cover tape shall be with in 0.1N to 0.5N on the test metho as shown in the following Figure 7. 6). When the tape is bent with the minimum raius for 25 mm, the tape shall not be an the components shall maintain their position an orientation in the tape. 7). In no case shall there be two or more consecutive components missing. The maximum number of missing components shall be one or 0.1%, whichever is greater. 8). The resistors shall be face to upwar at the over coating sie in the carrier cavity. Top cover tape Carrier tape Direction of unreeling 165 to180 Peel off (About 300mm/min) Figure 7

10 FRC16, 20, 32 Page: 9/9 9.3 Reel imension Reel imensions shall be in accorance with the following Figure 8 an Table 6. Plastic reel (Base on EIAJ ET 7200C) 2±0.5 Marking A φ13± φ φ φ21±0.8 Marking B Figure 8 Table 6 Style A B Note FRC16, 20, ±1.0 Injection moling ±1.0 Vacuum forming Note: Marking label shall be marke on a place of Marking A or two place of marking A an B. A B 9.4 Leaer an trailer tape. 160mm min. 100mm min. 400mm min. En Start Trailer Direction of unreeling Leaer Figure Marking on package The label of a minimum package shall be legibly marke with follows Marking A (1) Classification (Style, Characteristics symbol, Rate issipation Rate resistance, Tolerance on rate resistance, Packaging form) (2) Quantity (3) Lot number (4) Manufacturer s name or trae mark (5) Others 10.2 Marking B(KAMAYA control label)