Packaging in trays T 850 Traysealer

Transcription

1 Packaging in trays T 850 Traysealer

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3 MULTIVAC is a majr manufacturer f autmatic traysealers. Each machine is individually designed t each custmer s specific requirements in terms f tray and prduct infeed, discharge f packs, marking and quality inspectin. It dvetails seamlessly int yur new r existing prductin envirnment, either as a stand-alne machine r as part f a fully autmated packaging line. Reliability, durability and a cmprehensive service make MULTIVAC a resilient link in yur prductin line. 3

4 Machine classes What are yur requirements f a traysealer? A small ftprint?quick frmat change? Special tray shapes? Maximum cycle utput?highest level f efficiency? MULTIVAC ffers a uniquely wide range f machines t meet yur ideal requirements. The table shws nly an extract frm the MULTIVAC traysealer prtfli; we als ffer mre cmpact machines. T 700 T 700 XS T 700 XS tw-track T 700 S T 700 S tw-track T 700 T 700 tw-track T 800 T 800 S T 800 S tw-track T 800 T 800 tw-track T 850 T 850 T 850 tw-track T 850 L T 850 L tw-track Highest utput in the smallest space Highest utput in the smallest space Highest utput in fully autmated lines Large batches, fast prduct change Large batches, fast prduct change Very large batches, fast prduct changing Output (cycles/min) Equipment ptins H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H Die size H H H H H H H H H H H H H H H Max. pack tracks Frms f packaging Tray material Rigid film, aluminum, cartn, fam Rigid film, aluminum, cartn, fam Rigid film, aluminum, cartn, fam Max. tray depth 110 mm 130 mm 130 mm 4

5 T 850 Traysealer With the T 850, we ffer a traysealer series which is ptimised fr large batches and a quick prduct change. The T 850 mdels are mainly directed at medium-sized and industrial-scale fd prducers and packers. The T 850 cvers a wide spectrum f applicatins, particularly in the fd packaging sectr. In additin t meat, sausage and cnvenience prducts, it is als suitable fr packing seafd/fish and cheese, as well as fruit, vegetables and salad prducts. The T 850 is available in different versins, which can be perfectly cnfigured with equipment ptins fr the particular packaging task. T 850 T 850 Versin 1 track 2 track 1 track 2 track Machine length (mm) apprx. 4,410 apprx. 5,090 Basic frmat (mm) 1,025 x 560 1,250 x 420 Number f tracks Output: Sealing nly up t 15 up t 15 up t 13 up t 13 (cycles/min) MAP utput (cycles/min) up t 12 up t 12 up t 12 up t 12 Advantages Cmpact, inline traysealer, which can be designed as multi-track. Basic frmat f which can be subdivided as required: T 850: 1,025 x 560 mm, T 850 L: 1,250 x 420 mm MULTIVAC Hygienic Design TM fr maximum hygiene and the simplest cleaning Die change, including heating-up, in less than 15 minutes Cycle utput: Sealing nly: T 850: up t 15 cycles per minute T 850 L: up t 13 cycles per minute MAP: up t 12 cycles per minute Reliable and ergnmic peratin as regards recipe change, film change and die change IPC cntrl with HMI 2.0 graphic user interface Rbust and durable stainless steel cnstructin Energy-efficient serv drive Capable f cmplete wash-dwn (prtectin class IP 65) 5

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7 Applicatins The T 850 can be used fr packing fd, healthcare and lifestyle prducts, as well as cnsumer and industrial items. The T 850 cvers a wide spectrum f applicatins, particularly in the fd packaging sectr. Applicatins T 700 T 800 T 850 Tray material Rigid film, aluminium, cartn, fam Rigid film, aluminium, cartn, fam Rigid film, aluminium, cartn, fam Max. tray depth: (mm) Inside cut Outside cut Sealing nly Gas purging MAP lw O 2 MAP high O 2 with VBS96 (n pump necessary in special design fr xygen!) Skin Mirabella With prduct prtrusin 7

8 Tray transprt systems The T 850 has a precise and reliable tray transprt system, which can be designed as a ne-track r tw-track system, and which ensures that the trays are transprted gently. A tray gripper with serv drive cnveys the laded trays t the die, and at the same time it transprts the sealed trays ut f the die. Thanks t the serv drive, all phases f the transprt prcedure can be cntrlled precisely thrugh the HMI and can be stred in the prduct recipe. This ensures that they are matched perfectly t the trays used and the prduct t be packed. Lading and tray infeed Fr lading and infeed f the trays, the T 850 can be equipped with MCS r drag chain infeed systems (MDC) frm MULTIVAC. Denesters can be integrated n bth infeed systems. This ensures that all requirements fr an efficient lading prcedure can be met. Existing cnveyr systems and denesting slutins can als be easily cmbined with the T 850. With ne-use denesters and a tw-track design f the T 850, a line diverger can be integrated which distributes the trays evenly frm ne pack track int tw pack tracks. Lading system MCS MDC Cntinuus Cntinuus Pack rw advance Partial frmat advance Manual Rbt Mving filler Static filler Multihead weigher Prtining int pack Frmat advance 8

9 Tray discharge With the T 850, trays are discharged cntinuusly r n a cycle basis via a transprt cnveyr r Intralx transprt cnveyr. The prduct discharge can be selected accrding t the frmat design, and the dwnstream cmpnents can be selected s that unifrm prduct flw is ensured in the line. This includes the ptinal integratin f a line cnverger that guides the tw pack tracks f the T 850 back tgether fr the dwnstream cmpnents. T 850 Discharge system Mde f peratin Belt cnveyr Intralx transprt cnveyr Cntinuus Cyclical One-track Tw-track Tw-track with line cnverger Film handling, register mark cntrl The T 850 is equipped with a 3" film mandrel which takes web rlls up t a diameter f 400 mm and a weight f 100 kg. A 6" adapter is available as an ptin. A film trim winder ensures precise tensining f the film trim lattice, and it winds this up in a cmpacted frm. This means that the film trim winder has a large capacity. The mechanical lck mechanism makes peratin simple and maintenance-free. A register mark cntrl is available as an ptin fr the T

10 Die change The die f the T 850 can be changed quickly and easily fr prcessing different tray frmats. A persn requires less than 15 minutes and can perfrm the replacement withut tls. A changing trlley with a service functin is available fr a particularly reliable and efficient die change. An ptinal shelf system serves as strage fr ther die sets, and it can be equipped with a preheating statin t reduce dwntime. Changing the cmplete die The lifting unit mves the die bttm sectin fr the change up until the die is clsed. The die tp sectin is autmatically unlcked and mves with the die bttm sectin dwn int the changing psitin. The cmplete die can be pulled nt the die changing trlley. The new die is slid as a cmplete unit frm the die changing trlley int the traysealer. Changing the die bttm sectin The die bttm sectin is autmatically unlcked fr replacing the sealing gaskets r fr cleaning, and it can then be pulled nt the die changing trlley. Features T 850, T 850 L Tray denester Infeed with drag chain infeed Infeed with MCS Buffer cnveyr Line diverger Hinged safety guards made f stainless steel 3" film mandrel 6" adapter fr film unwind Register mark cntrl Gripper system with serv drive Lifting unit with electric drive IPC cntrl with HMI 2.0 Evacuatin system MAP equipment fr O 2 < 21% (VBS 91) MAP equipment fr O 2 > 21% (VBS 96) Tray discharge ne-track with belt cnveyr Tray discharge tw-track with Intralx transprt cnveyr Line cnverger 2 t 1 Die changing trlley Standard I Optin I nt available 10

11 Technical specificatins T 850 T 850 L Versin 1 track 2 track 1 track 2 track Basic frmat (mm) 1,025 x 560 1,250 x 420 Max. tray depth: (mm) Number f pack tracks Output: Sealing nly up t 15 up t 15 up t 13 up t 13 (cycles/min) Output: MAP (cycles/min) up t 12 up t 12 up t 12 up t 12 Max. film width: (mm) < 600 < 600 Max. weight f web rll (kg) Max. web rll diameter (mm) < 400 < 400 Vacuum pumps external (m 3 /h) 400, 630, MVP 600, 600 Duplex, Cbra 400, Puma WP , 630, MVP 600, 600 Duplex, Cbra 400, Puma WP 1000 Machine length (mm) apprx. 4,410 apprx. 5,090 Machine width (mm) apprx. 1,260 apprx. 1,260 Machine height including apprx. 2,070 apprx. 2,070 cntrl terminal (mm) Wrking height (mm) 920 ± ± 50 Weight (kg) apprx. 2,200 apprx. 2,400 Pwer supply 400 V / 50 Hz, 44 A, 11.6 kw 3x 230 V / 60 Hz, 46 A, 11.6 kw 400 V / 50 Hz, 44 A, 11.6 kw 3x 230 V / 60 Hz, 46 A, 11.6 kw Cmpressed air supply Cling water supply 7-10 bar, cnsumptin depends n the equipment n the machine bar, cnsumptin depends n the equipment n the machine 7-10 bar, cnsumptin depends n the equipment n the machine bar, cnsumptin depends n the equipment n the machine Dimensins 2,070 withut line cnverger = 4,458 * / 5,138 ** with line cnverger = 4,958 * / 5,638 ** 1,259 * T 850 ** T 850 L 11

12 MULTIVAC 12/2015 Subject t technical changes in line with prduct develpment. MULTIVAC is a registered trade name f MULTIVAC Sepp Haggenmüller GmbH & C KG. SP_T850_EN_A4_v1.2