TTGroup. 5-Axis High Speed Double Column Machining Center. Asia Pacific Elite Corp.

Transcription

1 -Axis High Speed Duble Clumn Machining Center High rigidity machine structure XYZ-axis with high rigidity rller linear guideway -axis head driven by trque mtr Duble ball screws in Z axis Feed rate 0m/min Asia Pacific Elite Crp. Add:N.7, Jingke N. Rd., Nantung, Taichung, 08 Taiwan TEL : FAX : sales@apeccnc.cm TTGrup (tp cver as pt.)

2 APEC Wide ranges f large-scale machining centers X=~ m Y=.0~.0 m Rapid traverse=60 m/min X=.6~6 m Y=.8~. m Rapid traverse=~0 m/min Abut Asia Pacific Elite Crp. Creating benchmarks f large-scale -axis expert fr high speed gantry machining center Structure FEM & PT -axis head mechtrnics -axis measurement & cmpensatin X=6.0~0.0 m Y=.0~.0 m Rapid traverse=0 m/min Mechanical design High speed -axis tech Serv tuning Applicatin MDU X=.0~. m Y=.0~. m Rapid traverse=0 m/min Mnitring & diagnsis HSC & -axis machining Thermal friendly X=.0~6.0 m Y=.7~.7 m Rapid traverse=60 m/min Excellent prducts and services APEC Ltd. affiliated with the TTG (Tngtai Grup) which is the biggest machine tl building grup in Taiwan, is the first cmpany wrking n manufacturing the large gantry High-speed -axis machine in Asia area. T prvide the mst prfessinal and cmplete prducts and service, we adpt the Eurpean main cmpnents design and manufacturing technlgy, designed fr gantry type and high-end prcessing. Aut attachment heads Unchangeable attachment heads Since 00. we have been successfully selling ur prducts in wide range f industry f autmtive and aerspace,and we als win the repeat rders in the Well-knwn enterprises all ver the wrld and cntinue t build the excellent reputatin. Perfect applicatin supprting and custmer training Built-in-mtr drive attachment heads Manual attachment heads The mst perfect applicatin supprting and custmer training APEC is the cmpany that specializes in machining fr Aerspace and Autmbile industries. APEC team, by analyzing the prcessing demand frm custmers, nt nly recends the suitable equipment but als prvide the cmplete slutins. It helps the imprving f machining efficiency and accuracy, and it upgrades the prcessing. -axis High Speed Duble Clumn Machining Center

3 Excellent rigid structure design sta. fully enclsure guard Duble ball screw driving in Z axis,back lash eliminatin by master slave cntrl Best structure design thrugh FEM analysis large span design prvides better rigidity Thrugh varius reinfrced ribs and increased crss-sectin dimensin (,0x,00), it brings ultra stability during machining T increase distance between clumns fr larger wrk piece Ram made f special ductile casting irn fr better machine rigidity and damping effect Lnger Z travel and bigger wrking area by ne-pieced clumns instead f stacked blcks High rigidity clumns with crss sectin (,0 x 0) 8 Inverted dual V-shaped rib structure applied in basement design t achieve best frce flw path 8 -axis High Speed Duble Clumn Machining Center

4 High speed head & spindle High speed vertical built-in spindle Ø60 Germany maintenance-free re-greasing lubricatin system in spindle. High speed, High rigidity design Varius type can fit fr different cutting Spindle Type Pwer (S / S6)(Kw) Trque (S / S6)() HSK00A HSK6A / 0 0 / 8 0 / 0 88 / 86 / With HSK 00A spindle, this value will be 9.. Max. speed (),000 0,000,000 Ø0, 000 HSK00A 0, 000 HSK6A, 000 HSK6A Tl clamping Spindle speed Spindle pwer Spindle trque Indexing Swivel/Rtating angle Clamping trque HSK6A 8,000 std. / 6/67 Aut clamping,000 pt. cntinuus indexing B=± HSK00A,000 pt. C=±00,000 pt. /0 9/ A=,000 C=, Ø Much smaller interference area (0% vlume reductin) Rigid structure (ductile irn FCD600 and high stiffness rigid bearing inside) High speed spindle (HSK6A & HSK00A) Invariant B- and C-axis psitining and axial accuracy (by ring brake design) Clean tech & envirnmental care (grease / il-air) Wear-free trque mtr in A-and C-axis (0 ) Germany maintenance-free re-greasing lubricatin system in spingle B/C-axis with trque mtr and Heidenhain linear scale Heidenhain high accuracy encder 0 8,000, ,000, ,000 0,000 0 Heavy duty vertical spindle Standard Fanuc / 6 α mtr Autmatic head change with cmpact head strage CTS 0bar ptinal Angular head with. / indexing ZF -step speed gearbx prvides lw nise and 600~,00 high trque transmissin perfrmance. 0,000 0, ,000 0, ,000 0,000 Spindle pwer and trque (fr -axis head) 8, 000, HSK6A,000, HSK6A ,000 8, ,000,780 8, ,000, ,000,780,000,000, HSK00A, 000, HSK00A Lw speed (Fanuc / α / 7000i) with gearbx (:) High speed (Fanuc / α / 7000i) with gearbx (:) ,000,000 0,000,000 0,000,000 0,000, , , , ,000 -axis High Speed Duble Clumn Machining Center 6

5 Autmatic changeable head attachment Fully -axis practical applicatin experience 90 Angular head #0 Tl damping Aut damping Head damping Aut damping Indexing C= fixed indexing (pt. ) Max. trque 6 Max. speed,00 Extensin head #0 Tl damping Aut damping Head damping Aut damping Extended distance 00 / 00 Max. trque 660 (pt.,00 ) Max. speed,00 Accuracy Measurement m x m granite square gemetric accuracy tset Track measurement Ballbar using 00 as standard measurement 7 Aerspace : aluminum parts, titanium parts, invar jig, fixture, and mld Autmtives: bumper mld, plastic injectin mld, cmplex gemetry die & mld Five-axis high dynamic & high speed machining Five-axis R0. pencil cleaning Aut -axis tlerance measurement -axis High Speed Duble Clumn Machining Center 8

6 Attaching equipment Machine specificatins The cmplete peripheral units are placing at the side f machine,and accrding t the site space cnstraints, the placed psitin culd be adjusted. Cable chain made by Germany, pwer cable use IGUS. SIEMENS, CE mark Rapid respnse f nitrgen hydraulic cunter balance system balances the weight f spindle and ram t make up the gravity lading f high speed and acceleratin by accumulatr principle Perfect electrical cabinet equipment t maintain cabinet an d aviding inner electrical cmpnents damaging Specificatins Travel X-axis Y-axis Z-axis Distance between tw clumns Distance frm spindle end t table Table Table length x Table width : table lad Traverse Feedrate Spindle Spindle speed Spindle pwer (S/S6) Spindle trque (S/S6) Psitining head A / C-axis mtr trque A / C-axis clamping trque A / C-axis indexing Swivel / rtatin angle Autmatic Tl Changer Type f tl magazine Tl magazine capacity unit : tns m/min deg deg pcs axis,00 MT + axis axis,00 /,00 /,00,00 /,000,000 (pt.,00),00 00~,00 0~,00 (HSK6A) 00~,00 0,000 0 / /.8,000 x,060 : T /,000 x,060 : T /,000 x,060 : 6T XYZ=0 HSK 6A / 00A 8,000 / 0. fixed indexing (0.00 pt.) 6 / 67 6 / 09,000 A=± C= ± 00 vertical / 0 / 60 (pt.) cntinuus indexing face,000 #0 6,000 / 6 lw ( / 6) high (6 / 60) C-axis, C=60 (. pt.) vertical & hrizntal Machine layut G C B Z-axis (m) E Z-axis (.m)(pt.) E Heidenhain Standard itnc0 Accessries Heidenhain itnc0 CNC cntrller -axis head with HSK6A/8,000//6 Autmatic tl magazine with vertical tl change r tls XYZ-axis with linear scale il cler Air blast thrugh spindle Aut lubricatin device Clant device Hydraulic unit Manual pulse generatr Wrking light -clr signal lamp Twin chip augers n table side Caterpillar type chip cnveyr Aut pwer-ff device RS- interface Air cnditiner fr electrical cabinet Pad & adjusting blt Tl kits Accuracy reprt peratin manual PLC & electrical circuit diagram D 68 F A Heidenhain ptinal Accessries itnc0 Mdel MT-S MT-S MT-S MT-F MT-F MT-F Unit A B C D E (Z=.0m) E (Z=.m) F G 9,0,0,00,770,90 960,7~,7,87~6,07,0,0 9,0,0,0 6,00 6,0 FANUC / SIEMENS CNC cntrller (fr axes) 6,000 gear head spindle (fr axes),000 spindle with /0 0 (fr axes) -axis head with HSK6A/,000//6 -axis head with HSK00A/,000//9 -axis head with HSK00A/,000//9 German made -axis head Aut vertical tl changer 0/ 60 tls Clant thrugh spindle system Aut tl measur ing system Aut wrkpiece measuring system Mist cling device Transfrmer Enclsure splash guard (withut rf / with rf) Aut -axis measurement & cmpensatin Chip cart Clant thrugh spindle system 0 / 70 bar 9 -axis High Speed Duble Clumn Machining Center 0