GS-200 SERIES Ultra Performance CNC Turning Centers

Transcription

1 G- ERIE Ultra Performance CNC Turning Centers

2 G- eries Construction pindle Turret Multi-Tasking ULTRA PERFRMANCE CNC TURNING CENTER Packed with industry leading technology and top quality components, the Goodway G- series turning centers combine incredible power, strength, and speed to bring you The Ultimate Machining Power. These powerful ultra performance machines will easily accomplish the demanding turning applications of today and tomorrow. 2 bed lengths ( utilizing the same advanced design ) and 3 spindle sizes offer a total of 6 basic model configurations to suit your application. Furthermore, with available live tooling, C-axis, Y-axis, and sub-spindle capabilities, milling, drilling, and front / back-end turning applications may be completed in one single machine. true slant-bed design provides smooth chip disposal and easier operator access. tainless steel way covers and special steel wipers molded with industrial strength rubber are used for durability. Fully enclosed splashguards keep chips and coolant contained for a safe clean working environment. The auto lubrication system delivers metered amounts of lubrication to the slide ways, ball screws, and vital components. Distribution is automatically shut off during idling to prevent waste. ( G-260 model shown with optional accessories ) Chuck ize " Chuck " Chuck ( Big- bore ) Bar Capacity 2.0" Bar Capacity 2." Bar Capacity 3.0" Bar Capacity Turning Length 24." ( 600 mm )*¹ 47.4" ( 1, mm )*¹ G- / / M / M / Y / Y G-L / L / LM / LM / LY / LY G-260 / / M / M / Y / Y G-260L / L / LM / LM / LY / LY G-280 / / M / M / Y / Y G-280L / L / LM / LM / LY / LY L: Long Bed M: Live Tooling & C-axis : ub-spindle Y: Y-axis *1 Turning length listed here are approximate numbers, individual models may vary. Please see Machine pecifications page for details.

3 Performace Automation Features pecifications 1 2 ( G-280LM model shown with optional accessories ) The built-in spindle type tailstock provides maximum rigidity and load capacity. The extension and retraction of the quill is programmable and thrust pressure adjustable. Available programmable base tailstock saves manpower and enables many critical applications to be performed efficiently. Positioning of the tailstock has been simplified through use of custom software interface. The Z-axis carriage automatically locks on to the base of the tailstock and drags it to the desired position. Coolant system features a roll-out coolant tank for easy maintenance and high-pressure coolant pump for increased tooling cooling power.

4 G- eries Construction pindle Turret Multi-Tasking MAXIMUM TRENGTH CNTRUCTIN Major structural components have been combined into one solid platform. The low center of gravity true slant bed design provides the most rigid foundation possible for the headstock, turret, and tailstock. By using Finite Element Methods ( FEM ), optimal reinforce ribbings are directly cast into the one-piece bed structure. Mechanical rigidity has been increased by more than % when compared to conventional designs. The G- series is capable of performing super heavy-duty turning and maintain long-term super high-precision accuracy. More rigidity also means extended tool life. Built to endure years and years of rigorous high production turning, the heavily ribbed, one-piece thermally balanced bed and casting components are of FC3-Meehanite casting ( industry standard is FC2~ ). FC3 grade cast iron is capable of withstanding much greater stress without deforming and provides maximum vibration dampening, which result in a machine that will outlast and outperform the competition. ( Casting structure of G- series L model shown ) All spindle and servo motors, including drives, are Fanuc α i series components to ensure peak machining performance and accuracy. X and Z axes are driven by over-sized Fanuc α i series absolute AC servo motors, providing tremendous thrust outputs with faster acceleration and deceleration. Absolute encoder technology saves time and money by eliminating the use of limit switches, thus, eliminating referencing axes to home positions and replacing broken limit switches.

5 Performace Automation Features pecifications C3 class hardened and precision ground ball screws ensure the highest accuracy and durability possible. Plus, pretension on all axes minimizes thermal distortion. lide ways are bonded with " Turcite B " to eliminate stick-slip, minimize wear and maintain long term accuracy. Rapids are 20 m/min. ( 788 IPM ) on X-axis & 24 m/min. ( 94 IPM ) on Z-axis. Extra wide hardened and ground box ways are directly formed onto the machine bed and saddle during the casting process. They are precision machine and widely spaced for maximum strength. The box way design also provides the rigidity needed for heavy duty and interrupted turning applications. Contact surfaces of all slides, headstock, turret, tailstock, and ball screw bearing housings with the machine bed are precision hand scraped to provide maximum assembly precision, structural rigidity, and load distribution.

6 I G- eries Construction pindle Turret Multi-Tasking ULTIMATE TURNING PWER The heavy-duty headstock is of one-piece casting reinforced with heat dispensing fins. pindle Nose Dimension Drawing a P4 grade ( Class 7 ) super-high precision bearings are directly b assembled for maximum level of support and precision. Bearing configuration is designed for super heavy-duty cutting with ultra-smooth performance and long term durability with a higher level of accuracy. c d e f tandard rigid tapping feature provides high-speed precision tapping without the use of floating tap holders. et-up is easier and depth of thread more accurate, permitting maximum productivity for tapping operations. tandard spindle orientation feature allows the spindle to stop at desired programmed position. Useful in broaching and manual part loading applications where a fixed spindle position is required. Model G-/L G-260/L G-280/L a b c d e f Ø2 Ø6 Ø66 Ø Ø6. Ø7 Ø76 Ø Ø7. Ø89.8 Ø90 Ø1 pindle Dimension Drawing A B C D E M F N G U T R Q P L K J H Unit : mm Model G-/L G-260/L G-280/L A B C D E F G H I J K max : 61. min : M60xP max : 0. min : M8xP max : 6 min : 33 M89xP Model G-/L G-260/L G-280/L L M N P Q R T U 624 max : max : 22 max : 47 1 min : 8 M60xP2.0 min : 0 70 min : 2 2 M8xP max : 3 1 max : 2 max : 0 min : min : 0 80 M8xP2.0 9 min : 2 7 M84xP max : 3 1 max : max : min : min : 0 9 M0xP2.0 1 min : 2 91 M99xP2.0

7 Performace Automation Features pecifications The precision direct belt drive system provides greater spindle control, flexibility and serviceability. Pulley ratios fine tune the motor s maximum RPM to match the spindle s maximum RPM, which result in full output at the lowest RPM possible. Thus, utilizing the full potential of the spindle motor for maximum cutting power. 6 tandard / High-speed pindle utput Torque ( N-m ) G- / L pindle utput ( High-speed ) 1 kw ( min. ) 11 kw ( con. ) Torque ( min. ) utput ( kw ) 1 Torque ( N-m ) G-260 / 260L pindle utput ( High-speed ) 1 kw ( min. ) 11 kw ( con. ) Torque ( min. ) 0 0 Torque ( con. ) Torque( con. ) Torque ( con. ) rpm rpm rpm utput ( kw ) 1 Torque ( N-m ) G-280 / 280L pindle utput ( High-speed ) 1 kw ( min. ) 11 kw ( con. ) Torque ( min. ) utput ( kw ) 1 ( Constant Torque ) ( Constant utput ) ( Constant Torque ) ( Constant utput ) ( ) ( " Chuck ) ( Constant Torque ) ( Constant utput ) ( " Chuck ) Low-speed pindle utput Torque ( N-m ) G- / L pindle utput ( Low-speed ) 1 kw ( 1 min. ) 7. kw ( con. ) Torque ( 1 min. ) utput ( kw ) 1 Torque ( N-m ) G-260 / 260L pindle utput ( Low-speed ) 1 kw ( 1 min. ) Torque ( 1 min. ) 7. kw ( con. ) utput ( kw ) 1 Torque ( N-m ) G-280 / 280L pindle utput ( Low-speed ) 7. kw ( con. ) 1 kw ( 1 min. ) Torque (1 min. ) utput ( kw ) 1 0 Torque ( con. ) 0 Torque ( con. ) 0 Torque ( con. ) rpm rpm rpm ( Constant Torque ) ( Constant utput ) ( ) ( Constant Torque ) ( Constant utput ) ( " Chuck ) ( Constant Torque ) ( Constant utput ) ( " Chuck ) Available 2-speed motor configuration further increases the spindle s cutting ability and flexibility. In low range, the motor reaches full output at 1/3 the RPM of standard motors, and torque output is approximately 3 times more. This system offers the advantages of a gear box without the noise, hassle of maintenance, slow gear change, and expensive rebuilds when a gear box wears out. Generating twice the torque output of standard motors, the A/C, constant output, wide-range Fanuc αp22 high-torque i series motor is rated at 1 kw ( min ). This double bind motor is designed to reach full output at 1/2 the RPM of standard motors, providing the ability to take heavier cuts in the lower RPM ranges.

8 G- eries Construction pindle Turret Multi-Tasking ADVANCED TURRET TECHNLGY The super heavy-duty servo indexing turret features the newest non-lifting turret disk technology. Achieving 0.2 second indexing times for adjacent stations and 0. second for stations at the opposite end of the disk. Index movements are single step, without pauses, no matter how many stations are skipped. 220 mm ( 8.66 ) diameter super high precision 3-piece curvic couplings accurately position the turret disk and 4,000 kg ( 8,800 Ibs. ) of clamping force ensures abundant turret rigidity for all cutting conditions. The standard 12-station turret clears 8 diameter work holding devices without interference, even when loaded with tooling at maximum shank size. Convex Teeth Concave Teeth Curvic Coupling The curvic couplings provide a large contact area and are designed with an auto clean feature not seen on traditional couplings. ULTIMATE C-AXI PINDLE The Cf-axis and disk brake system available on the G- series provides the most rigid and powerful type of C-axis on the market today. In Cf-axis mode, a servo motor is engaged and drives the rotation of the spindle ; engagement time is approximately 1 second. Working with the live tooling turret, the Cf-axis and disk brake system enables the machine to perform multiple tasks, such as drilling, tapping, and milling operations, including cylindrical and polar coordinate interpolations ( resembling a 4th-axis rotary table on a machining center ). With the Fanuc servo motor generating an ultra high resolution of 120 million pulses per spindle rotation and 2 N-m ( 176 ft-lb. ) of torque ( Con. ), machined surface finishes are much superior than Cs-axis ( driven by Torque ( N-m ) Cf-axis utput ( kw ) 1 spindle motor ) equipped machines. Plus, dynamic accuracy is within ±0.02 even under heavy cutting loads. 0 2 Torque ( con. ) utput ( con. ) 0. C-axis X-axis C-axis Z-axis rpm Polar Coordinate Interpolation. Cylindrical Interpolation.

9 62 2 Performace Automation Features pecifications CZ-type Turret Work Range 1 Max. Z1-axis troke G- : 600 G-L : 1, G- : 70 G-L : 1, Cover " Chuck Ø MT#3 MT#3 Quill troke : 120 (47) Tailstock troke G- : 470 G-L : 1,0 MT#3 Dead Center Built-in Tailstock Ø120 Ø8 Ø MT#3 X-axis troke : 2 " Chuck MT#4 Quill troke : 120 (99) Tailstock troke G-: 470 G-L: 1,0 MT#4 MT#4 Live Center Fixed Tailstock Ø120 Ø MT#4 Tooling ystem Interference Diagram 2.D. Tools Clamp Block CV-4 Clamp Gib CV-46 Max. wing Dia. Ø Clamp Block CW-38 2.D. Tool Holder CV-96B 2 2 Face Tools I.D. Tools Clamp Block CV-93 2 Face Tool Holder CZ Ø " Chuck I.D. Tools Drill leeve CJ-14A CJ-14B CJ-14C CJ-16A CJ-16B leeve (MT type) CJ- CJ-11 CV-97 I.D. Tool Holder (Coolant Through) CZ Max. Turing Dia. Ø420 I.D. Tools (Coolant Through) leeve CV-3203A CV-3203B CV-3203C CV-3203D Unit : mm

10 G- eries Construction pindle Turret Multi-Tasking PWERFUL LIVE TLING TURRET Live tooling and C-axis control capabilities on the G- series allows the machine to perform multiple tasks on a work piece, such as turning, milling, drilling and tapping. This eliminates manpower and cycle time, while reducing accuracy lost, which will occur if the part is moved from machine to machine. The 12-station Goodway live tooling turret offers 12 stations available for live tooling ( live tooling tools rotate in working position only ) and features a non-lifting turret disk. Torque ( N-m ) peed Torque Characteristics rpm Revolving peed ( Live tooling turret & sub-spindle shown ) Goodway s live tooling turret utilizes advance servo indexing technology to achieve 0.2 second indexing times for adjacent stations and 0. second for stations at the opposite end of the disk. With the latest technology, live tooling is driven by an AC servo motor to provide ample power, in the form of torque. Now, even the toughest of jobs may be tackled without a sweat.

11 Performace Automation Features pecifications ptional 12-tations Live Tooling Turret Work Range 1 Z1-axis troke G- : 600 G-L : 1, G- : 70 G-L : 1, Cover Ø20 Ø1 " Chuck MT#3 Quill troke : 120 Tailstock troke G- : 470 G-L : 1,0 MT#3 (47) Ø1 Ø20 MT#3 Dead Center Built-in Tailstock Ø120 Ø8 Ø MT#3 4 X-axis troke : 2 " Chuck MT#4 MT#4 91 Quill troke : 120 (99) 3 Tailstock troke 113 G- : G-L : 1, MT#4 Live Center Fixed Tailstock Ø120 Ø MT#4 Tooling ystem Interference Diagram 2.D. Tools Clamp Block CV-46 CV-4 2 Clamp Block 2 CV-93 Clamp Block 2 2 Coolant Block CR-77.D. Tool Holder CR-8 Double.D. Tool Holder CR-74 Face Tool Holder CR Max. wing Dia. Ø620 4 Face Tools CV-93 2 I.D. Tools I.D. Tools leeve Drill leeve ( MT type ) I.D. Tools leeve (Coolant Through) I.D. Tools I.D. Tools leeve I.D. Tool Holder (Coolant Through) CR-78 I.D. Tool Holder (Coolant Through) CR-76 Face Tool Holder CR-80 CV-97 Double I.D. Tool Holder CR-73 Double I.D. Tool Holder CR Ø 0 Max. Turning Dia. " Chuck Ø3.D. Tools 2 2 Cut off-tool Holder CR-7 Cut off-tool Holder CR-7 Unit : mm

12 G- eries Construction pindle Turret Multi-Tasking BACK-END MACHINING CAPABILITY ub-spindle utput A 6 chuck size sub-spindle driven by a powerful 7. kw ( HP, min. ) built-in type Fanuc motor ( Integrated Motor ) for back-end machining is available on the G- series. The sub-spindle travels on the B-axis, which has extra wide hardened and ground box ways. The box ways are directly formed onto the machine bed during the casting process. They are precision machined and widely spaced for maximum strength. Torque ( N-m ) utput ( kw ) 7.kW ( min. ) 7.. kw ( cont. ) Torque ( min. ) 12 N-m 2. Torque ( cont. ) 9 N-m RPM Automatic part transfer of work piece from main spindle to sub-spindle saves manpower and cycle time, while reducing accuracy lost, which will occur if manually handling the part from machine to machine. A. Large diameter A1. Main spindle machining of A2. Part transfer to sub-spindle. A3. ub-spindle machining of parts. front-end. back-end. B. Parts from bar B1. Main spindle machining of B2. Bar pull-out & part cut-off with main B3. ub-spindle machining of stock. front-end. & sub spindles synchronization. back-end. With Ø 38 mm ( 1.0" ) bar capacity, the sub-spindle configuration is also ideal for machining long work pieces such as small diameter shafts. Both ends of the work piece can be supported by the main and sub spindles, allowing the middle section(s) to be accurately machined. C. Long shaft parts. Pull-out & machining of mid-section(s) C1. Main spindle machining of ub-spindle machining of C2. with main & sub spindles supporting C3. front-section. back-section. work piece.

13 Performace Automation Features pecifications ub-spindle*1 Work Range ( I.D. /.D. Tooling ) Z1-axis troke G- : 600 G-L : 1, G- : 70 G-L : 1, X-axis troke : 2 A2- Ø32 Cover " Chuck A Ø32 ub-spindle ( s=1:8 ) Zs-axis troke G- : 600 G-L : 1,00 ( Live Tooling ) 1 Z1-axis troke G- : 600 G-L : 1, G- : 70 G-L : 1, Cover Ø20 Ø1 A A X-axis troke : 2 " Chuck Zs-axis troke G- : 600 G-L : 1,00 Ø1 Ø20 ub-spindle ( s=1:8 ) *1 For model only, Tooling ystem & Interference diagram please see page 11 & 13. Unit : mm

14 G- eries Construction pindle Turret Multi-Tasking Y-AXI MACHINING CAPABILITY Y-axis control further enhances multi-tasking live tooling capabilities and improves various machining precision. High precision grooving and X-axis off-center drilling are enabled. Z-axis X-axis With an abundant amount of Y-axis travel, 1 mm= + mm / - mm ( 4.33 = / " ), a wide variety of parts may be efficiently machined. C1-axis C2-axis Y-axis B-axis Rough Grooving n Y-axis equipped machines, the turret is mounted on a secondary degrees wedge saddle on top of the X-axis slide. Both X & Y axes have extra wide hardened and ground box ways, which are directly formed onto the saddles during the casting process. They are precision machined and widely spaced for maximum strength. Grooved profile Required groove profile Finish Grooving Grooving by Polar Coordinate Interpolation Grooving with Y-axis control produces grooves with higher accuracy. Y-axis travel direction Grooving with Finish Pass Using Y-axis

15 Performace Automation Features pecifications Y-axis w/ Live Tooling Turret Tooling ystem 2.D. Tools Face Tools I.D. Tools I.D. Tools Drill 2 Clamp Block 2 Clamp Block 2 2 leeve ( MT type ) I.D. Tools leeve (Coolant Through) I.D. Tools Clamp Block CV-46 CV-4 leeve CV-93 CV-93 2 I.D. Tool Holder (Coolant Through) CR-78 I.D. Tool Holder (Coolant Through) CR-76 Coolant Block CR-77.D. Tool Holder CR-8 Double.D. Tool Holder CR-74 Face Tool Holder CR-79 Face Tool Holder CR-80 CV-97 Double I.D. Tool Holder CR-73 Inerference Diagram Max. wing Dia. Ø Ø 0 Max. Turning Dia. " Chuck Ø I.D. Tools leeve Double I.D. Tool Holder CR D. Tools 2 2 Cut off-tool Holder CR-7 Cut off-tool Holder CR Max. wing Dia. Ø Max. wing Dia. Ø " Chuck " Chuck Unit : mm

16 G- eries Construction pindle Turret Multi-Tasking Y-axis w/ Live Tooling Turret Work Range 1 G- : 600 Z1-axis troke G-L : 1, G- : 70 G-L : 1,170 Cover " Chuck Ø20 Ø MT#3 MT# Quill troke : 120 Tailstock troke G- : 470 G-L : 1,0 (47) Ø1 Ø20 MT#3 Dead Center Build-in Tailstock Ø120 Ø8 Ø MT#3 X-axis troke : 270 MT#4 MT# Quill troke : 120 (99) Tailstock troke G- : 470 G-L : 1, MT#4 Live Center Fixed Tailstock Ø120 Ø MT#4 1 Z1-axis troke G- : 600 G-L : 1, G- : 70 G-L : 1,170 Cover " Chuck A Zs-axis troke G- : 600 G-L : 1,00 Ø32 Ø32 ub-spindle X-axis troke : 270 Unit : mm

17 Performace Automation Features pecifications Y-AXI MACHINING CAPABILITY 1 16.D. Heavy Cutting Example.D. Before Cut.D. After Cut pindle peed F/ Rev. Depth of Cut pindle Load Z-axis Load 1 8mm ( 4.2 ) 96mm ( 3.77 ) 00 RPM 0.mm 6mm / side ( ) ( / side ) 97% 6% 2 96mm ( 3.77 ) 82mm ( 3.22 ) 0 RPM 0.32mm 7mm / side ( ) ( 0.27 / side ) Raw Material : 4C 112% 67% Model : G-M I.D. Heavy Cutting Example I.D. Before Cut I.D. After Cut pindle peed F/ Rev. Depth of Cut pindle Load Z-axis Load 1 74mm ( 2.91 ) 486mm ( 3.39 ) 80 RPM 0.mm 6mm / side ( ) ( / side ) 138% 2% 2 86mm ( 3.39 ) 94mm ( 3.70 ) 60 RPM 0.mm ( ) 4mm / side ( 0.17 / side ) 97% 48% Raw Material : 4C Model : G-M Drill End mill Tapping Tools pindle peed Feedrate Cutting peed Cutting Depth (mm) ( rpm ) ( mm/min ) ( m/min ) ( mm ) Ø16 H Ø20 H end drill M16 * P N/A N/A ample Work Pieces

18 G- eries Construction pindle Turret Multi-Tasking ENHANCED AUTMATIN The optional Renishaw HPMA tool presetter utilizes a motorized arm to lower the tool probe into position. An auto tool check function further increases tool touch-off efficiency. Hydraulic self-centering steady rests with Z-axis assist base and programmable clamping are available in various sizes. ptional hydraulic parts catchers can be programmed to catch finished parts after cut-off. Part conveyor systems are also available. ptional bar feeders save manpower and provide greater productivity by automatically feeding bar stock into the machine after each part is completed. BF-6 bar feeding systems feed bars up to 6 mm ( 2." ) diameter and BF-80 systems feed bars up to 80 mm ( 3" ). Available standardized or custom gantry loading / unloading systems provide automatic operation for chucking operations. These flexible systems can be intergraded onto one or more machines to suit a wide range of applications.

19 Performace Automation Features pecifications TANDARD & PTINAL FEATURE : tandard : ption : Not Available C : Contact Goodway PINDLE Main spindle motor configuration Rigid tapping & spindle orientation Disk brake for main or sub spindle Cf-axis & disk brake for main spindle*1 ub-spindle & 6" hydraulic cylinder*2 Cs-axis & disk brake for sub-spindle*1 WRK HLDING Hydraulic hollow cylinder for chuck Hollow 3-jaws chuck & 1 set soft jaws Hard jaws Collet chuck pecial work holding chuck In spindle work stopper pindle liner (guide bushing) High-pressure coolant system Roll-out coolant tank il skimmer Coolant flow switch Coolant level switch Coolant intercooler system CHIP DIPAL ingle-speed Two-speed 8" " " Big-Bore 6"*2 8" " " Big-Bore ingle Foot switch for chuck operation Double Programmable base & quill hydraulic tailstock MT#3 dead center ingle Foot switch for tailstock operation Double elf-centering hydraulic steady rest ingle Foot switch for steady rest operation Double Chuck clamping Two-stage programmable pressure Tailstock thrust TURRET 12-station turret w/ non-lifting tooling disk 12-station live tooling turret w/ non-lift tooling disk*1 Tool holder & sleeve package Live tooling tool holders*1 MEAUREMENT Renishaw HPMA tool presetter Motorized arm CLANT 3 Bar Coolant pump Bar Bar 20 Bar Chip conveyor with auto timer Chip cart with coolant drain Chuck air blow Tailstock air blow Coolant gun il mist collector AUTMATIC PERATIN UPPRT Parts catcher Work piece transport conveyor Bar feeder Bar feeder interface Gantry-type loader / unloader Auto door External M-code output Right discharge Rear discharge 4 sets (8) 8 sets (16) Above standard & optional features also apply to L models. *1 For M ( live tooling turret ) models only. *2 For ( sub-spindle ) models only. *3 tandard with tailstock option. *4 FANUC 31i control option must be selected for Y & models. * Please contact Goodway for complete control specification list. *6.4" LCD option needed. *7 The milling axis is servo motor which available when equip with live tooling turret G- C C C G-260 C C C G-280 C C C AFETY Fully enclosed guarding Door interlock (incl. mechanical lock) Impact resistant viewing window Tailstock stroke out - end check*3 Chuck cylinder stroke out - end check Chuck cylinder check valve Low hydraulic pressure detection switch ver travel (soft limit) Load monitoring function THER Tri-color operation status signal light tower Florescent work light Heat exchanger Electrical cabinet A/C cooling system Complete hydraulic system Hydraulic oil intercooler system Advanced auto lubrication system Foundation leveling & maintenance tool kit Emergency maintenance electrical part package peration & maintenance manuals CNTRL FANUC i-td control FANUC 31i control*4 FANUC CNTRL FUNCTIN* i -TD PMC 0.02μsec/step PMC system 31i PMC 2μnsec/step Display 8.4" color LCD.4" color LCD tandard Graphic function Dynamic Full keypad mall - 44 keys Large - 6 keys 12K byte 1M byte Part program storage length 2M byte 4M byte 8Mbyte 0 Registerable programs 1,000 4, Tool offset pairs ervo control HRV2 (3) Conversational Manual Guide i programming Manual Guide i ervo motors αi pindle motors αi Tool Life Management Tool Nose Radius Compensation Background editing Variable Lead Thread Cutting Polygon Turning Unexpected disturbance torque detection function Polar coordinate & cylindrical interporlation Multiple Threading Run hour & parts counter Auto power off function Custom macro B R-232 port Memory card input /output Ethernet Fast ethernet G- i - TD G-260 *6 *6 G i *

20 G- eries Construction pindle Turret Multi-Tasking MACHINE PECIFICATIN 1 CAPACITY G- / L G-260 / 260L G-280 / 280L Max. swing diameter Ø 670 mm ( 26.37" ) wing over saddle Ø 00 mm ( 19.68" ) Max. turning diameter*1 Ø 0 mm ( 1.7" ) tandard turning diameter*1 Ø 20 mm ( 8.07" ) Max. turning length*1 91 mm / 1,191 mm ( 23.27" ) / ( 46.89" ) 60 mm / 1,160 mm ( 22.0" / 4.67" ) 34 mm / 1,134 mm ( 21.02" ) / ( 44.6" ) Max. weight load*2 170 Kg ( 374 Ibs. ) 2 Kg ( 06 Ibs. ) 20 Kg ( 0 Ibs. ) Chuck size*3 Ø 8" Ø " "*4 Bar capacity PINDLE Hole through draw tube Hole through spindle pindle bearing diameter Hydraulic cylinder pindle nose pindle motor type Motor output ( Cont. ) Motor output ( min. ) Motor full output speed pindle drive system pindle drive ratio Ø 1 mm ( 2.00" ) Ø 6 mm ( 2." ) Ø 7 mm ( 2.9" )*4 Ø 2 mm ( 2.0" ) Ø 66 mm ( 2.9" ) Ø 0 mm ( 3.93" ) 8" A2-6 Ø 66 mm ( 2.9" ) Ø 76 mm ( 2.99" ) Ø 120 mm ( 4.72" ) " A2-8 Ø 7. mm ( 2.97" ) Ø 90 mm ( 3.4" ) Ø 1 mm (.11" ) "*4 A2-8 FANUC αp22 / 6,000 i ( AC / Wide-Range / Cont. uptut ) 11 kw ( 1 HP ) 1 kw ( 20 HP ) 70 rpm Direct Belt Drive 4 : 2 : 3 7 : 12 pindle speed range 48 ~ 4,800 rpm ~ 4,000 rpm 3 ~ 3,00 rpm pindle full output speed 600 rpm 00 rpm 4 rpm pindle torque ( Cont. ) 17 N-m ( 129 ft-lbs ) 2 N-m ( 1 ft-lbs ) 239 N-m ( 176 ft-lbs ) pindle torque ( min. ) 2-PEED PINDLE (PTINAL) L pindle speed ranges H L pindle full output speed H pindle torque ( 1 min. ) L pindle torque ( min. ) H Cf-AXI PINDLE (PTINAL) Cf-axis drive motor Cf-axis drive ratio Cf-axis rapid Cf-axis torque output ( Cont. ) Min. spindle indexing angle Dynamic accuracy 239 N-m ( 176 ft-lbs ) 287 N-m ( 212 ft-lbs ) 327 N-m ( 241 ft-lbs ) 48 ~ 1, rpm ~ 1,000 rpm 3 ~ 87 rpm 1,201 ~ 4,800 rpm 1,001 ~ 4,000 rpm 876 ~ 3,00 rpm 0 rpm 33 rpm 29 rpm 600 rpm 00 rpm 4 rpm 38 N-m ( 264 ft-lbs ) 429 N-m ( 317 ft-lbs ) 490 N-m ( 362 ft-lbs ) 239 N-m ( 176 ft-lbs ) 287 N-m ( 212 ft-lbs ) 327 N-m ( 242 ft-lbs ) AC 0.7 kw ( 1HP FANUC α2 /,000i, Absolute encoder, 1,000,000 / rev. ) 1 : rpm 2 N-m ( 177 ft-lbs ) ± ± pecifications are subject to change without notice. *1 Individual models may vary, please see interference drawings. *2 Work piece supported by chuck & tailstock. *3 Chucks optional. *4 ptional " Big-bore hydraulic cylinder & chuck provide Ø 78 mm ( 3.07" ) bar capacity.

21 Performace Automation Features pecifications X & Z AXE G- / L G-260 / 260L G-280 / 280L Max. X-axis travel*1 Max. Z-axis travel*1 X / Z axes rapids lide way type Feed rates X-axis servo motor Z-axis servo motor X-axis ball screw Ø / pitch Z-axis ball screw Ø / pitch X / Z axes thrust ( Cont. ) + mm, mm, - mm ( 0.39", ", -1.7" ) + mm, - 70 mm ( ", " ) / + mm, - 1,170 mm ( ", " ) 20 m/min. ( 788 IPM ) / 24 m/min. ( 94 lpm ) Hardened & Ground Box Ways 1~ 4,800 mm/min. ( 1~189 IPM ) AC 1.6 kw ( 2.2 HP, FANUC α8 / 3,000i, Absolute encoder, 1,000,000 / rev. ) AC 3.0 kw ( 4.1 HP, FANUC α12 / 3,000i, Absolute encoder, 1,000,000 / rev. ) Ø 32 mm ( 1.26" ) / Pitch 6 Ø 36 mm ( 1.41" ) / Pitch 8 Kgf ( 1,884 lbs. ) / Kgf ( 1,692 lbs ) TURRET tations Indexing drive Indexing speed Accuracy D tool shank size ID tool shank size 12 FANUC AC ervo motor 0.2 sec. Adjacent / 0. sec. 180 degrees ( ingle step ) Positioning: ± , Repeatability: ± mm ( Inch version : 1" ) Up to Ø mm ( Inch version : Ø 1-1/2" ) LIVE TLING TURRET (PTINAL) Max. turning length*1 tations Live tooling stations Live tooling drive motor Live tooling torque Indexing drive type Index speed D tool shank size ID tool shank size Live tooling shank size Live tooling RPM range 600 mm ( 23.62" ) / 1, mm ( 47.24" ) ( Live tooling tools rotate in working position only. ) AC 4. kw ( 6 HP, FANUC α22 / 4,000is, Absolute encoder, 1,000,000 / rev.) 22 N-m ( 16 ft-lbs. ) [ Cont. ] FANUC AC ervo motor 0.2 sec. Adjacent / 0. sec. 180 degrees ( ingle step ) 2 mm ( Inch version : 1" ) Up to Ø mm ( Inch version : Ø 1-1/2" ) 1 ~ 20 mm ( 0.04" ~ 0.78" ) ER 32 collets ~ 4,000 rpm Y-AXI (PTINAL) Max. turning diameter Max. X-axis travel*1 Max. Y-axis travel*1 X / Y axes rapids lide way type Feed rates X-axis servo motor Y-axis servo motor X-axis ball screw Ø / pitch Y-axis ball screw Ø / pitch X / Y axes thrust ( Cont. ) Ø 3 mm ( 13.38" ) + mm, mm, - 0 mm ( ", -6.29", -3.93" ) 1 mm = ± mm ( 4.33" = ± 2.17" ) 20 m/min. ( 787 IPM ) / m/min. ( 393 IPM ) Hardened & Ground Box Ways 1 ~ 4,800 mm/min. ( 1 ~ 189 IPM ) AC 2.7 kw ( 3.6 HP, FANUC α12/4,000is, Absolute encoder, 1,000,000 / rev. ) AC 1.6 kw ( 2.2 HP, FANUC α8/3,000i, Absolute encoder, 1,000,000 / rev. ) Ø 36 mm ( 1.41" ) / Pitch 8 Ø 32 mm ( 1.26" ) / Pitch Kgf ( 2,117 lbs. ) / 84.9 Kgf ( 1,880 lbs. ) pecifications are subject to change without notice. *1 Individual models may vary, please see interference drawings

22 G- eries Construction pindle Turret Multi-Tasking MACHINE PECIFICATIN 2 TAILTCK (PTINAL) G- / L G-260 / 260L G-280 / 280L Quill center taper MT#3 ( Built-in spindle type, Live quill ) Quill diameter / travel Ø 8 mm ( 3.34" ) / 120 mm ( 4.72" ) Tailstock base travel*1 470 mm ( 18.0" ) / 1,0 mm ( 43.3" ) Programmable quill / base Yes / Yes Programmable base type Positioned by Z-axis carriage through user-friendly macro programming UB-PINDEL (PTINAL) tandard turning diameter Ø 12 mm ( 6" ) Chuck size*2 Ø 6" Hole through spindle Ø 46 mm ( 1.81" ) pindle bearing diameter Ø 80 mm ( 3.14" ) Hydraulic cylinder 6" pindle nose A2- pindle motor type FANUC α112m / 1,000 ib ( AC / Wide-range / Cont. utput ) Motor output ( Cont. ). kw ( 7. HP ) Motor output ( min. ) 7. kw ( HP ) Motor full output speed 1,00 rpm pindle drive system Direct built-in motor ( Integrated Motor ) pindle drive ratio 1 : 1 pindle speed range 60 ~ 6,000 rpm pindle full output speed 1,00 rpm pindle torque ( Cont.) 3 N-m ( 26 ft-lbs ) pindle torque ( min. ) 48 N-m ( 36 ft-lbs ) Zs-axis travel*¹ + mm, -70 mm ( ", " ) / + mm, - 1,020 mm ( ", -.1" ) Zs-axis rapid 24 m/min. ( 94 IPM ) lide way type Hardened & Ground Box Ways Zs-axis servo motor AC 3.0 kw ( 4.1 HP, FANUC α12 / 3,000i, Absolute encoder, 1,000,000 / rev. ) Zs-axis ball screw Ø / pitch Ø 36 mm ( 1.41" ) / Pitch Zs-axis thrust ( Cont. ) 769 Kgf ( 1,692 lbs. ) MAIN PINDEL PART CATCHER (PTINAL) Maximum part diameter Maximum part length Maximum part weight Ø 60 mm ( 2.36" ) 180 mm ( 7.08" ) 4 Kg ( 8.8 lbs. ) pecifications are subject to change without notice. *1 Individual models may vary, please see interference drawings. *2 Chuck optional.

23 Performace Automation Features pecifications GENERAL Positioning accuracy ( X / Y / Z / B ) Repeatability ( X / Y / Z / B ) tandard CNC control Voltage / Power requirement Hydraulic tank capacity Coolant tank capacity Coolant pump Machine weight Machine weight ( M models ) G- / L G-260 / 260L G-280 / 280L +/ mm ( +/ " ) +/ mm ( +/ " ) FANUC i-td AC / 220 +% to -1% 3 phase / 26 KVA L ( 8 gal. ) L ( 2. gal. ) 0. kw ( 3/4 HP, 60 Hz ) rated at 4.2 bar ( 60 PI ) 4,800 Kg (,60 lb. ) /,600 Kg (12,320 lb. ),000 Kg ( 11,000 lb. ) /,800 Kg (12,760 lb. ) Dimensions L W H*1 pecifications are subject to change without notice. *1 Individual models may vary, please see drawings below. Machine: 2,670 / 3,00 x 1,9 x 1,890 mm ( 6" / 138" x 77" x 7" ) Machine w / Y-axis: 2,670 / 3,00 x 1,920 x 2,260 mm ( 6" / 138" x 76" x 89" ) 0 I H E F G D C A B Models G- / 260 / 280 G-L / 260L / 280L G- / 260 / 280 ( Y-axis ) G-L / 260L / 280L ( Y-axis ) A B C D E F G H I 2,670 mm 1,8 mm 1,890 mm 1,9 mm 2,4 mm 1,000 mm 1,600 mm 3,090 mm,80 mm (.2 ) ( 72.4 ) ( 74. ) ( 77.0 ) ( 9.7 ) ( 39.4 ) ( 63.0 ) ( ) ( ) 3,00 mm 1,760 mm 1,900 mm 1,900 mm 3,00 mm 1,000 mm 2, mm 3,0 mm 7,20 mm ( ) ( 69.2 ) ( 74.9 ) ( 74.9 ) ( ) ( 39.4 ) ( 86.7 ) ( 118. ) ( 28. ) 2,670 mm 1,7 mm 2,260 mm 1,920 mm 2,4 mm 1,000 mm 1,600 mm 2,980 mm,80 mm (. ) ( 68.1 ) ( 89.0 ) ( 7.6 ) ( 9.7 ) ( 39.4 ) ( 63.0 ) ( ) ( ) 3,00 mm 1,8 mm 2,260 mm 2,0 mm 3,00 mm 1,000 mm 2, mm 3,090 mm 7,20 mm ( ) ( 72.4 ) ( 89.0 ) ( 80.3 ) ( ) ( 39.4 ) ( 86.7 ) ( ) ( 28. ) pecifications are subject to change without notice.

24 GDWAY MACHINE CRP. GDWAY (UZHU) MACHINE CRP. Headquarters No.13, Th Road, Taichung Industrial Park, Taichung City, 7, Taiwan, R..C. Website : goodway@goodwaycnc.com Central Taiwan cience Park Branch No. 38, Keyuan Road, Central Taiwan cience Park.Taichung, Taichung City, 7, Taiwan, R..C. TEL : FAX : No.89, Chengyang Road, Xiang Cheng Economic Development District uzhou City, Jiangsu, China TEL : FAX : goodway.suzhou@goodwaycnc.com.tw Copyright 2013 by Goodway Machine Corp. All right reserved G-G- ERIE-EN-F