ECI motors. Commutation sequences. Chronological signal sequence of integrated Hall sensors (= RLG) at the corresponding connections.

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Allison Carr
6 years ago
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1 ECI mtrs

2 ECI mtrs Are yu lking fr high dynamic prperties, high trque and full pwer n call? The electrnically cmmutated, internal rtr mtrs f the ECI series are the prfessinal drive slutin when shrt timing cycles and quick mtin cycles are required. The fllwing diagram illustrates the sequence f the Hall signals and the crrespnding drive sequence with relevant clur and pin assignments at they are t apply t self-develped prducts and t purchased electrnics. It als illustrates the phase psitin f these signals t the induced mtr vltage. Cmmutatin sequences Cmmutatin sequence Chrnlgical signal sequence f integrated Hall sensrs (= RLG) at the crrespnding cnnectins. Switching sequences f the pwer utput stage Required relatinship between the signal change frm RLG and the relevant change fr the switching status f the pwer transistrs in relatin t the phase lead t the mtr. Induced vltages Idealized illustratin f the sequence f the induced vltages between the relevant cnnectins. Ttal f induced vltages Supply vltage fr Hall-IC A 187 LUA Sensr-Plug ECI 6.XX Pwer-Plug ECI 6.XX Hall-IC Type: Mlex N : : green 7: black : red : 8: grey 1 : white 6: Type: Mlex N : yellw : vilet : brwn Supply vltage range: V CC =.... V Signal utput: pen cllectr Max. utput vltage:v = 6 V Max. utput current:i = 0 ma

3 ECI 0.0 High dynamic -phase, 6-pulse internal rtr mtr. EC technlgy with sltless statr design. Extremely silent running, n cgging trque. Very suitable fr high speed applicatins due t minimized irn lsses. Dynamically balanced rtr with -ple nedymium magnet. Detectin f rtr psitin via Hall sensrs. Optin: mtr withut sensrs fr sensrless peratin. Precisin ball bearings fr lng service life and silent running. Mtr supply and cntrl via external perating electrnics. Nminal Data Type ECI 0.0 Nminal vltage (U BN ) V DC Nminal speed (n N ) min Nminal trque (M N ) mnm 10 Nminal current (I BN ) A 1.9 Nminal utput pwer (P N ) W Free-running speed (n L ) min Free-running current (I BL ) A 0.0 Permanent stall trque (M BN0 ) mnm --- Permissible eff. stall current, mtr lead (I n0eff ) A --- Permissible permanent input pwer at stall (P Bn0 ) W --- Shrt-term permiss. peak trque (M max ) mnm Permiss. peak current, mtr lead (I max ) A 8 Induced vltage (U imax ) V/1000min Terminal resistance (R v ) Ω 1.9 Terminal inductance (L v ) mh 0.6 Rtr mment f inertia (J R ) kgm x Thermal resistance (R th ) K/W --- Prtectin class IP 0 Ambient temperature range (T U ) C Mtr mass (m) kg 0.1 Order N min -1 x F radial L F axial F axial 6 N F radial 1 N L 10 mm Permissible shaft lad at nminal speed and life expectancy L 10 at h. M A,0 0, ,8 9 0, 0, 1,7 0, Blind hles fr self threading screws accrding t DIN 700. Screw in depth, mm max. (x), H10, 0, 0,1 1 6 x ,0,9 r6 0, I mnm,0 1,0 0 Operating electrnics: DRIVECONTROL VT-A in a versin withut speed cntrl can be used fr tests ,1

ECI.0-C Dynamic -phase internal rtr mtr in EC technlgy with increased starting trque. Integrated perating electrnics with pwerful micrcntrller. Excellent cntrlability due t digital -Q PI cntrller.

4 ECI.0-C Dynamic -phase internal rtr mtr in EC technlgy with increased starting trque. Integrated perating electrnics with pwerful micrcntrller. Excellent cntrlability due t digital -Q PI cntrller. High efficiency due t FET pwer stage. Analgue speed cmmand signal. Prtectin against verlad due t integrated, speed-dependent current limitatin. Custmized versins pssible by sftware and hardware adaptin (e.g. fixed speed, directin f rtatin). Nminal Data Type ECI.0-C ECI.0-C versin 610 Nminal vltage (U BN ) V DC ( ) (18...8) Nminal speed (n N ) min Nminal trque (M N ) mnm Nminal current (I BN ) A.0.0 Nminal utput pwer (P N ) W 0 Free-running speed (n L ) min Free-running current (I BL ) A Max. reverse vltage VDC 0 0 Set value input V Desired speed min Recmmended speed cntrl range min n max 00...n max Temperature mnitring yes yes Overlad prtectin yes yes Average starting trque mnm Rtr mment f inertia (J R ) kgm x Thermal resistance (R th ) K/W.. Prtectin class IP 0 IP 0 Ambient temperature range (T U ) C Mtr mass (m) kg Order N F radial F axial L F axial 0 N F radial 1 N L 10 mm Permissible shaft lad at nminal speed and life expectancy L 10 at h. 0,0 g 1, 0, 11 M1x1 min -1 x M I mnm,0,,0, 1,0 0, 0 A Shaft dimensins Mtr ,0 g 1, X 0, 0,1 X x90 0,1 View X 108 0, x 0,1,6 View Y 1 Y

ECI.0-C-PX Gear mtr Mdular 1- t -stage planetary gearbx with zinc die-cast husing. Grease lubricatin fr maintenance free peratin. Gearbx utput shaft supprted with a sleeve and a ball bearing.

5 ECI.0-C-PX Gear mtr Mdular 1- t -stage planetary gearbx with zinc die-cast husing. Grease lubricatin fr maintenance free peratin. Gearbx utput shaft supprted with a sleeve and a ball bearing. Optimized helical tth system in the first stage fr silent running and lng service life. Mtr data see ECI.0-C versin 610. Nminal Data Gear rati Stage gearbx Nminal trque Speed range Length L1 Length L Mass Order N Type I Nm min -1 mm mm kg ECI-.0-C-PX -.18: ECI-.0-C-PX - : ECI-.0-C-PX -1 1.: ECI-.0-C-PX -0 0: ECI-.0-C-PX :1 10.* *Mnitring f max. utput trque f 10. Nm required. Gearbx utput shaft lad F radial L F axial F axial 10 N F radial 0 N L 1. mm Permissible shaft lad at nminal speed and life expectancy L 10 at 000 h Fiew Y, 0, L1 0,7 11 View X 1 16 links rechts h8 X Keyway DIN688 - Axx16 h7 8 L 0, 108 0, Y TK x M 8 deep TK 6 1 x M 8 deep

6 Pin cnfiguratin fr ECI.0-C Pin cnnectin 1. Cntrl input rtatin (Pin ) Pin 1 Pin Pin U B Directin f rtatin GND Pin 1 Cunterclckwise rtatin 0 Clckwise rtatin Pin Pin Pin Actual speed value Set value lw (0) high (1) V V Pin cnfiguratin Directin f rtatin viewed n shaft GND Plug: Cmpany Lumberg Type RKT -8/...m (direct cupling) RTK -8/m ebm-papst Order N Type RKWT -8/...m (angle cupling). Actual speed value utput (Pin ) UExt. Type FST -FKT -9/...m (Fixcn plug / cupling) Versin: Open Cllectr U ext. max = 0 V U CESAT = 0. V I CMAX = ma External cntrl unit Mtr lgic GND. Set value input (Pin ) Speed setting fr speed cntrl via set value vltage interface V DC. (1 V = U/min) Pin By set value vltage <0. V the brake functin will be activated. The braking functin serves t slw dwn the mtr nly. It has n static hlding brake functin. GND Fr detailed infrmatin, please refer t the crrespnding specificatin data sheets. The instructins and safety ntes in the perating manual must be kept at all times. 6

7 ECI 6 High dynamic -phase, 6-pulse internal rtr mtr. EC technlgy. -ple rtr with inserted nedymium magnets. Determinatin f rtr psitin via Hall sensrs. Precisin ball bearings fr lng service life and silent running. Steel husing. Ready fr assembling an encder (HEDS 00) r a brake. Mtr supply and cntrl via external perating electrnics. A-side with fixed bearing seat. Mtr Data Type ECI 6. ECI 6.0 ECI 6.7 Nminal vltage (U BN ) V DC Nminal speed (n N ) min Nminal trque (M N ) mnm Nminal current (I BN ) A Nminal utput pwer (P N ) W Free-running speed (n L ) min Free-running current (I BL ) A Permanent stall trque (M BN0 ) mnm Permissible eff. stall current, mtr lead (I n0eff ) A Permissible permanent input pwer at stall (P Bn0 ) W Shrt-term permiss. peak trque (M max ) mnm Permiss. peak current, mtr lead (I max ) A 7 Induced vltage (U imax ) V/1000min Terminal resistance (R v ) Ω 0, Terminal inductance (L v ) mh Rtr mment f inertia (J R ) kgm x Thermal resistance (R th ) K/W Prtectin class IP 0 IP 0 IP 0 Ambient temperature range (T U ) C Mtr mass (m) kg Order N F radial L F axial F axial 70 N F radial 90 N L 10 mm Permissible shaft lad at nminal speed and life expectancy L 10 at h. ECI 6. ECI 6.0 ECI 6.7 Operating electrnics: DRIVECONTROL with analg interface fr ECI 6. VT-D: fr ECI 6.0 VT-D: fr ECI 6.7 VT-E 0: (ptinally with limited perfrmance data VT-D: ) min -1 x1000 A 6,0 min -1 x1000 A 1,0 min -1 x1000 A 18,0 M,0 M 10,0 M 1,0,0 8,0 1,0 I,0 I 6,0 I 9,0,0,0 6,0 1 1,0 1,0 1, mnm mnm mnm 7

X ±0,1 ±0,1 Y Y ECI 6 Gear mtr Mtr supply and cntrl via external perating electrnics. EC mtr with 1- and -stage planetary gearbx. Zinc die-cast gearbx husing.

8 X ±0,1 ±0,1 Y Y ECI 6 Gear mtr Mtr supply and cntrl via external perating electrnics. EC mtr with 1- and -stage planetary gearbx. Zinc die-cast gearbx husing. Gearbx utput shaft supprted with a sleeve and a ball bearing. Grease lubricatin fr maintenance free peratin. Mtr data see page 7. Nte n the gearbx design: Fr applicatins with higher peak trque than the nminal trque, please cntact us with yur detailed requirements. Gear data Nminal current Gear rati Gear stages Nminal trque Nminal speed Mass Order N Order N Type A i Nm min -1 kg ECI-6.0 PX-6-9. : ECI-6.0 PX : ECI-6.7 PX-6-1. : ECI-6.7 PX : Gear mtr ECI 6.0 PX 1- and -stage 9 0, L 0, L1 0, x 10 View Y 19,0, (x) H10 Screw in depth max.. mm,8 (x) H11 Screw in depth max. 8 mm View Z 0, 6 h8 h Ø8g Ø9,7 x M (10 deep) Z keyway DIN688 - Axx8 1 1, ±0, Cnnecting lead length: 00 mm Fr wire assignments, see the chapter n ECI mtr cmmutatin n page. Fr the ECI 6.7, the pwer cnnectin is designed with pen wire ends. Mtr ECI 6. / ECI 6.0 / ECI 6.7 Mtr lengths Gear lengths Type L1 L ne stage L tw stages ECI 6. 8 ECI ECI mm 10 f x 19,0 View Y, (x) H10 Screw in depth max.. mm,8 (x) H11 Screw in depth max. 8mm View X x x 90,7 H10 (8x) Screw in depth max. 8mm,6 H10 (x) Screw in depth max. 8 mm ±0, Ø6 Øg Ø8g ±0, 1 ±0,1 L1 0, 1, Ø8g ±0, Ø9,7 8

DRIVECONTROL Series VT-D Operating electrnics fr driving -phase mtrs ECI 6.XX. Straight frward design in digital technlgy fr the use as OEM electrnics in series applicatins.

9 DRIVECONTROL Series VT-D Operating electrnics fr driving -phase mtrs ECI 6.XX. Straight frward design in digital technlgy fr the use as OEM electrnics in series applicatins. Available in different perfrmance levels and with adapted cntrl characteristics fr special applicatins. Only ne supply vltage is required fr mtr and electrnics. Nminal data Data Unit Value Nminal vltage V Nminal vltage range V Max. utput vltage V 90% vn UB 90% vn UB Output current, peak A 7 1 Set value input V DC Speed cntrl range min Speed cntrl Type PI PI ACTUAL speed value yes yes Operating temperature range C Temperature mnitring n n Mass kg Functin fr mtr prtectin at stall n n Ballast circuit yes yes Prtectin class IP 00 IP 00 Order N , Dedicated pin cnfiguratin: X1 X X X X 80 9 min 1, Supply X1: Cntrl cable X: X: Cnnectin fr auxiliary capacitr and braking resistr Fr detailed infrmatin please refer t the perating manual. 9

ECI Sensr Encder HEDS 00 Optelectrnic -channel incremental encder. A reslutin f max.,000 increments per revlutin is attained by apprpriate evaluatin in an external cntrl.

10 ECI Sensr Encder HEDS 00 Optelectrnic -channel incremental encder. A reslutin f max.,000 increments per revlutin is attained by apprpriate evaluatin in an external cntrl. The encder wrks cntact-free and free frm wear. The reslutin f the angle f rtatin is effected by means f a light-emitting dide in frnt f a metal encder disc and a phtdide array. Optin: Variants with ther encder reslutins are available n request. Technical Data N. f pulses Z 00 pulses per revlutin (channel A and B) ther reslutins n request Output signal A, B rectangular-pulse signals (90 phase ffset; TTL-cmpatible) Limiting frequency f 100 khz Supply vltage U B + V ± 10 % Current cnsumptin I B typ. 17 ma max. 0 ma Deviatin Δ S typ. f pulse width (f electr. 90 ) Deviatin Δ P typ. 7 f phase shift (between channel A and B f electr. 90 ) Electrical cnnectin AMP r 600- Plug type Berg with 8X-000 terminals r Mlex 69 with 79 terminals Cnnectin table Pin 1: grund : free : A : UB : B Pulse Train P 0 90 electrical Channel A 6, 18, Channel B 1,1 S1 S S S 10

The brake is maintenance free and perates irrespective f the psitin.

11 ECI Brake Spring-applied brake that is effective when the supply f the brake is switched ff and the brake surfaces are pushed against each ther by springs. The applicatin f current will release the brake. The brake is maintenance free and perates irrespective f the psitin. Nminal Data Type BFK 7-0 Hlding trque 1 Nm Operating vltage V DC Nminal pwer 9 Watt Maximum speed 000 min -1 Prtectin class IP 00 Weight 0.0 kg Electrical cnnectin leads 00 mm lng Fr Mtr Series ECI 6 D Sectinal view D-E 1,8 x 10 xm Ø6 Ø19 E 11

12 M 101GB.1106 Subject t technical mdificatins. Printed in Germany ebm-papst St. Gergen GmbH & C. KG Hermann-Papst-Straße 1 D-7811 ST. GEORGEN Germany Phne +9 (0) 77 / 81-0 Fax +9 (0) 77 / inf@de.ebmpapst.cm

APEX DYNAMICS, INC. Stainless

APEX DYNAMICS, INC. Stainless APE DYNAMICS, INC. HIGH PRECISION PLANETARY GEARBO AB / ABR Series Stainless High precisin planetary gearbx AB / ABR series Apex Dynamics, Inc. is the wrld s mst prductive manufacturer f servmtr drive