DC LINK FILM CAPACITORS DCL-23
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1 Highlights Self-Inductance as lw as 11nH ESR as lw as. mω Lw prfile High thermal cnductivity Life expectancy as high as Khrs Integrated munting flanges Flame retardant UL - V, ROHS cmpliant Cnstructin Metallized Plyprpylene Film End Spray Applicatins DC filtering Wind pwer inverters Slar pwer inverters Inductin heaters Electric vehicle inverters Mtr drives Alcn Electrnics Pvt. Ltd. 1 AUG 21
2 Typical Perfrmance Graphs Temperature v/s Insulatin Tan D v/s Frequency at RT Tan D MΩ Frequency Hz 2C C C C Temperature Temperature v/s % Change in capacitance Temperature v/s Tan D Tan D x C -2C 2C C - C C C Temperature -2 C 2 C C C C Temperature Frequency v/s % change in capacitance Frequency (Hz) Alcn Electrnics Pvt. Ltd. 2 AUG 21
3 Technical Specificatins Physical Characteristics Electrde material Winding cnstructin Metallised plyprpylene film Plyprpylene film, metallised plyprpylene film Prefrmed UL -V plastic case with thermsetting resin-fill Nickel plated brass Enclsure Terminals Electrical Characteristics Capacitance range Capacity tlerance Rated vltage VDC Test vltage between terminals Test vltage terminal t case Dissipatin factr (Tan d) Temperature range Insulatin resistance MΩ x µf Reference Standard µf t 2µF ±%(J), ±%(K),,,,, 1, 1, 1 1. x rated vltage VDC fr secnds (nt t be repeated) KVAC at Hz fr secnds <.1 at Hz and 2 C - C t C >, S at 2 C ( S = MΩ x µf ) IEC 1 and IEC Marking n Capacitrs Each capacitr will have the fllwing infrmatin printed n it, sequentially: The Cmpany s symbl fllwed by the wrds ALCON The capacitr grade viz The capacitance value MFD The rated vltage VDC The max current Arms Capacity tlerance and manufacturing cde Part number n nn-standard capacitrs Alcn Electrnics Pvt. Ltd. AUG 21
4 Standard Capacitrs Values Case Rated Nminal size vltage Capacitance φ x Lmm VDC MFD at 1 Khz Case Cde. SDAQ K1. SDAQ K SD2AQ K SD2AQ K SDAQ K Ordering Cde Typical Fr** Rise in cre Ripple current rating Irms at Khz t Khz ESR Khz temperature per watt mω at dissipatedc 2 C C C C C Fr* Khz 11 SDAQ K SDAQ K1 1. SD1AQ K SD2AQ K SD2AQ K1. 2 SDAQ K SDAQ K SD1AQ K SD2AQ K SDAQ K SD2AQ K SDAQ K SDAQ K SD1AQ K SDAQ K SDAQ K SDAQ K SD11AQ K SD21AQ K SD1AQ K SD1AQ K SD1AQ K SD11AQ K SD1AQ K SD21AQ K SD1AQ K SD1AQ K SD211AQ K SD1AQ K SD1AQ K1 Custm designed capacitrs are available n request ** Fr =Typical resnant frequency (Tl.±%) Alcn Electrnics Pvt. Ltd. AUG 21
5 Capacitr Drawing and Terminal Styles Terminal Style : MS Terminal Style : FS ±1 ±1 D=. D=. ±1 ±1 2±1 1 H± ±. Φ1 Nickel Plated Brass Φ1 Nickel Plated Brass Resin Fill Resin Fill trque Nm max. Φ. Trque = Nm trque 2.Nm max..dimensins in mm Alcn Electrnics Pvt. Ltd. 1±. Mx mm Φ. Trque = Nm.Dimensins in mm AUG 21
6 Life Expectancy Steps t calculate Htspt Temperature 1 2 Lcate the capacitr and the ESR frm the electrical specificatins Dissipated heat = ( Irms2 x ESR ) Get the value frm table 1 fr Rth ( C/watt) Calculate internal temperature rise = ( Irms2 x ESR ) x Rth ( C/watt) Htspt temperature f capacitr = T Ambient ( Irms2 x ESR ) x Rth ( C/watt) Frm the graph given belw expected life can be btained Ensure that the vltage and current specificatin are nt exceeded Can size DxH Rth C/Watt C C.C C Example: If MFD/ VDC is being used at Arms in a C Ambient; then ESR frm the table ( n page ) =.Ω and the case size is Ømm The dissipated wattage = x x.ω = 1. watts Temperature rise = 1. x C/Watt = 1. C The htspt cre temperature inside the capacitr = C (Ambient) 1. (Rise) =. say C Frm the graph belw: If the capacitr is being used at % f Vrdc then the expected life will be apprx, hurs Htspt temperature Vs expected life with respect t % Vrdc Expected Life (Hurs).Vrdc.Vrdc Vrdc 1.1rdc 1.Vrdc 2 Htspt Temperature OC Catalgue N. AEPL -AUG - 21 The specificatin shwn herein ( page 1 t ) pertain t the current manufacturing range f the Cmpany. The Cmpany reserves the right t change and /r mdify any part f r whle f the specificatins as a result f research and develpment and as may be necessary, withut prir ntice. All Prducts nt fr marketing / sale in all cuntries. Alcn Electrnics Pvt. Ltd. AUG 21
DC LINK FILM CAPACITORS DCL 26/27
DCL / Tan D v/s Frequency at RT Tan D 4 4 Frequency Hz v/s Insulatin MΩ 4 Highlights Self Inductance as lw as nh ESR as lw as. mω Lw prfile High thermal cnductivity Life expectancy as high as Khrs Integrated
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