Magnetic Sealing SMD Inductor

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Kristopher Cooper
5 years ago
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1 1. Scope This Specification is applied to the Pb free high current type SMD inductor for ZLRH1270CXXXXT. 2. Part Number Code ZLRH 1270 C 330 M T (1) (2) (3) (4) (5) (6) (1) Series Number: ZLMR-Magnetic bead; ZLDL-Multilayer Inductor; ZLMS-Common Mode Choke; ZLNR-Magnetic Inductance; ZLML-High Frequency Winding inductance; ZLHC-Power Inductor; ZL2S-Color Loop Inductance; ZL2W-DR Core; ZLRH-Shielding Inductance; ZLSR-Integrated Inductor; etc. (2) Dimension Code: 0402/0603/0805/2D18/4D28/6D38/8D43/104R/1515/5020/6045 etc. (3) Production Code: A,B,C,D...T...etc., (4) Inductance Code: for example: 102=1MH; 122=1.2MH; 101=100uH; 330=33uH; 3R3=3.3uH; R10=100NH; 3N3=3.3NH; N30=0.3NH; etc. (5) Tolerance Code: G: ±2% J:±5% K:±10% L:±15% M:±20% P:±25% N:±30% (6) Packaging Code: T-Tape; B-Bulk 3. External Dimensions (Unit: mm) Position Dimension Unit A 13.0Max mm B 13.0Max mm C 8.0Max mm D 5.0Max mm E 5.4REF mm H 6.0REF mm I 2.8Max mm J 7.0Max mm 4. Materials List No. Item Description&Type Remark 1 CORE 10*7.1 B 6.2 F 4.9-R20 Sincores Electronics Corp 2 RI CORE RI 12*7.0*10.5-R41 Sincores Electronics Corp 3 WIRE ø0.40*2mm (2UEW/H)*17TS Elektrisola(HangZhou)Co.LTD 4 SOLDER Sn EPOXY G500/H210 Chong Yue Co.LTD 6 CLIP C Page 1 of 7

2 5. Electrical Characteristics Part No. Inductance (uh) Quality Factor DCR Nominal Test Spec. Test (OHM) Tole. Value Freq. Min Freq. Max Rated DC Current (Amp)Max ZLRH1270C1R2NT 1.2 N 100KHz 20 1MHz ZLRH1270C1R3NT 1.3 N 100KHz 20 1MHz ZLRH1270C2R1NT 2.1 N 100KHz 20 1MHz ZLRH1270C2R4NT 2.4 N 100KHz 20 1MHz ZLRH1270C3R1NT 3.1 N 100KHz 20 1MHz ZLRH1270C3R5NT 3.5 N 100KHz 20 1MHz ZLRH1270C3R9NT 3.9 N 100KHz 20 1MHz ZLRH1270C4R4NT 4.4 N 100KHz 20 1MHz ZLRH1270C4R7NT 4.7 N 100KHz 30 1MHz ZLRH1270C5R8NT 5.8 N 100KHz 30 1MHz ZLRH1270C6R1NT 6.1 N 100KHz 30 1MHz ZLRH1270C6R8NT 6.8 N 100KHz 30 1MHz ZLRH1270C7R5NT 7.5 N 100KHz 30 1MHz ZLRH1270C7R6NT 7.6 N 100KHz 30 1MHz ZLRH1270C100NT 10 N 100KHz 35 1MHz ZLRH1270C120MT 12 M 100KHz 35 1MHz ZLRH1270C150MT 15 M 100KHz 35 1MHz ZLRH1270C180MT 18 M 100KHz 35 1MHz ZLRH1270C220MT 22 M 100KHz 35 1MHz ZLRH1270C270MT 27 M 100KHz 35 1MHz ZLRH1270C330MT 33 M 100KHz 35 1MHz ZLRH1270C390MT 39 M 100KHz 35 1MHz ZLRH1270C470MT 47 M 100KHz 35 1MHz ZLRH1270C560MT 56 M 100KHz 35 1MHz ZLRH1270C680MT 68 M 100KHz 35 1MHz ZLRH1270C820MT 82 M 100KHz 35 1MHz ZLRH1270C101MT 100 M 100KHz MHz ZLRH1270C121MT 120 M 100KHz MHz ZLRH1270C151MT 150 M 100KHz MHz ZLRH1270C181MT 180 M 100KHz MHz ZLRH1270C221MT 220 M 100KHz MHz ZLRH1270C271MT 270 M 100KHz MHz ZLRH1270C331MT 330 M 100KHz MHz ZLRH1270C391MT 390 M 100KHz MHz ZLRH1270C471MT 470 M 100KHz MHz Page 2 of 7

3 ZLRH1270C561MT 560 M 100KHz MHz ZLRH1270C681MT 680 M 100KHz MHz ZLRH1270C821MT 820 M 100KHz MHz ZLRH1270C102MT 1000 M 100KHz MHz The table is not all the P/N of 1270 Series, but summary the main P/N. 6. Reliability Test Electrical Performance Test 1 L HM2791C OR EQUIV 2 DCR Refer to standard YD2511 OR EQUIV 3 RATED CURRENT Electrical Characteristic List Applier the current to coils the inductance change should be less than 25% of initial value and temperature not be more than 40. Applied the allowed DC current for 4 Hours. 4 TEMPERATURE RISE TEST 40 Max.( t) Temperature measured by digital surface thermometer. 5 OVER LOAD TEST No Evidence of PACKAGED PRODUCT FROM 1 METER DROP TO 3CM Electrical Damage THICK BOARD,REPEATED 10 TIMES Mechanical Performance Test 1 SOLDER HEAT RESISTANCE VIBRATION TEST 2 (LOW FREQUENCY) 3 SHOCK TEST COMPONENT SHOULD HAVE NO EVIDENCE OF ELECTRICAL DAMAGE INDUCTANCE SHOULD NOT CHANGE MORE THAN 10% PREHEAT: s Max. SOLDER:(Sn99.95) SOLDER TEMPERATURE:260 ±3 DIP TIME:10s Max. AMPLITUDE:1.5mm; DIRECTIONS:X,Y,Z REQUENCY: Hz/1 Minute. COMPONENT SHOULD BE DROPPED 10 TIMES FROM A HEIGHT OF 1m ONTO 3cm WOODEN BOARD. More than 90% of PREHEAT: s Max. SOLDER:(Sn99.95) 4 SOLDERABILITY TEST terminal electrode should be covered with SOLDER TEMPERATURE:245 ±5 DIP TIME:10s Max. new solder 5 RESISTANCE TO SOLVENT TEST There should be no case deformation, Change in appearance of marking COMPONENT SHALL WITHSTAND 6 MINUTES OF ALCOHOL Page 3 of 7

4 THE DIVICE SHOULD BE REFLOW SOLDERED (232±5 10 SECONDS) TO A TINNED COPPER SUBSTRATE. A 6 COMPONENT ADHESION (PUSH TEST) 1.0kg Min. DYNOMETER FORCE GAUGE SHOULD BE APPLIED TO THE SIDE OF THE COMPONENT.THE DEVICE MUST WITHSTAND A MINIMUM FORCE OF 1.5kg WITHOUT AILURE OF THE TERMINATION INSERT 10cm WIRE INTO THE REMAINING OPEN EYE 7 COMPONENT ADHESION (PULL TEST) 1.0kg Min. BEND THE ENDS OF EVEN WIRE LENGTHS UPWARD AND WIND TOGETHER. TEMINAL SHALL NOT BE REMARKABLY DAMAGED. Environment Test 1 TEMPERATURE CHARACTERISTIC Appearance: No Damage -25 ~+85 2 HUMIDITY TEST Inductance: Within 10% of Initial Value 40 ±2 96±2 HOURS R.H:90-95%RH 3 LOW TEMPERATURE STORAGE TEMPERATURE: -25 ±2 TIME: 96±2HOURS. -25 ±5 FOR 30 MINUTES 4 THERMAL SHOCK TEST 85 ±5 FOR 30 MINUTES. TOTAL: 10 CYCLES 5 HIGH TEMPERATURE STORAGE TEMPERATURE:80 ±2 TIME:96±2HOURS. Component are to be tested after 2 hour at room Temperature. LIFE TEST 1 HIGH TEMPERATURE LOAD LIFE TEST COMPONENT SHOULD BE NO EVIDENCE OF SHORT OR OPEN TEMPERATURE:85 ±2 TIME:500±12 HOURS. LOAD:ALLOWED DC CURRENT. 2 HUMIDITY LOAD LIFE TEST CIRCUIT TEMPERATURE:60 ±2 R.H.:90-95% TIME:500±12 HOURS Page 4 of 7

5 7. Soldering Recommends Recommendable Reflow soldering profile SOLDER: (Sn99.95) Pre-heating not more than 2 min 10sec Max at Peak Temperature 260 ±3 8. Packaging Information Carrier Tape Dimension (Unit: mm) F E P0 P2 P D0 T B0 W D1 A0 K0 (Unit: mm) Page 5 of 7

6 Reel Dimension Magnetic Sealing SMD Inductor C B: Package Dimension and Quantity Amount(PCS) B C W P Material mm 178mm 12mm 8mm Plastic The Materials are packaged so that no damage will be sustained. The MPQ will be also refer to formal Quotation due to different Customer requirement. 9. RoHS compliant Declaration We hereby declare that the components delivered to your company are compliant with RoHS directive 2011/65/EU. Page 6 of 7

7 10. Attached The Test Report TEST DATA Test Instruments 1062 LCZ HK-502BC VR712 Callipers Test Temperature: 25 ±5 Test Humidity: 60-75% S P E C ELECTRICAL CHARACTERISTICS DIMENSIONS (UNIT: mm) L IDC RDC A B C D E 33.0uH 3.0A 110mΩ ±20% L(0A)*75% Max. Max. Max. Max. Max. Ref % % % % % % % % % % Max % Min % R % X % 判定 OK OK OK OK OK OK OK OK Page 7 of 7

SMD 3R3 3R3. (Unit: mm) (6) (1) (1) (4) Choke; Dimension (2) (3) (4) (5) (6) Production Inductance. A,B,C,D...T...etc., etc. N:±30% Unit A 7.

SMD 3R3 3R3. (Unit: mm) (6) (1) (1) (4) Choke; Dimension (2) (3) (4) (5) (6) Production Inductance. A,B,C,D...T...etc., etc. N:±30% Unit A 7. . Scope This is applied to the Pb freee high current type SMD inductor for ZLRH6D8CXXXXX Series.. Part Number Code ZLRH 6D8 C R M T () () () () () () (6) () () () () (6) Series Number: ZLMR Magnetic bead;