INDEX. Environmental Management Plan
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1 Environmental Management Plan M/s. N.V. Exports [Quarry Lease Area Ha.( 1.52 Acres)] Sy. No. : 11/1 Village : R.L. Puram Mandal : Chimakurthy District : Prakasam State : Andhra Pradesh ENVIRONMENTAL MANAGEMENT PLAN PREPARED BY ISO 9001: 2008 Certified Accredited by Flat # 7-3 Dhruvatara Apartments Amrutha Estates Erramanjil Somajiguda Hyderabad- 82 E mail: info@pioneerenvirolabs.com, pelcpl@ gmail.com PEOPLE WHO CARE FOR ENVIRONMENT SAVE ENVIRONMENT 0
2 INDEX S.NO ITEM PAGE NO 1. INTRODUCTION 2 2. DETAILS ABOUT THE QUARRY LEASE AREA 3 3. MINING ACTIVITY 4 4. ENVIRONMENTAL MANAGEMENT PLAN 14 1
3 1.0 INTRODUCTION M/s N. V. EXPORTS, represented by its Mg. Partner: Sri N. Venkateswara Reddy, have applied for grant of quarry lease for Black Galaxy Granite over an extent of Hectares (1.52 Acres) in Sy. No. 11 / 1 of R. L. Puram Village, Chimakurthy Mandal, Prakasam District, Andhra Pradesh State. The Asst. Director of Mines and Geology, Ongole, has submitted proposals recommending for grant of quarry lease for Black Galaxy Granite over an extent of Hectares (1.52 Acres) in Sy. No. 11 / 1 of R. L. Puram Village, Chimakurthy Mandal, Prakasam District, Andhra Pradesh State, in favour of M/s N. V. EXPORTS, represented by its Managing Partner: Sri N. Venkateswara Reddy. After careful examination of the proposals of the Assistant Director of Mines and Geology, Ongole, it is decided in principle to grant a quarry lease for Black Galaxy Granite over an extent of Hectares (1.52 Acres) in Sy. No. 11 / 1 of R. L. Puram Village, Chimakurthy Mandal, Prakasam District, Andhra Pradesh State, in favour of M/s N. V. EXPORTS, represented by its Managing Partner: Sri N. Venkateswara Reddy, for a period of (20) years vide notice No.13655/R2-2/2015 dated07/07/2015. Profile Of The Project Proponent: Sri. N. Venkateswara Reddy, is the managing Partner M/s. NV Exports at Sy. No. 11 / 1 of R. L. Puram Village, Chimakurthy Mandal, Prakasam District, Andhra Pradesh. The company will operate the quarry under the supervision of well experienced Mining Consultant. Brief Description Of The Quarrying Activity: Nature: This project involves quarrying of Black galaxy granite. This mineral will be quarried by open cast Semi-mechanized mining method. Size Of The Project: The quarry lease will be operated at maximum production capacity of m 3 /Annum in Quarry Lease Area of Hectares (1.52 Acres)at Sy. No. 11 / 1 of R. L. Puram Village, Chimakurthy Mandal, Prakasam District, Andhra Pradesh. The proposed project cost is Rs Lakhs. 2
4 2.0 DETAILS ABOUT THE QUARRY LEASE AREA The Quarry lease area of Hectares (1.52 Acres) in Sy. No. 11 / 1 of R. L. Puram Village, Chimakurthy Mandal, Prakasam District, Andhra Pradesh. The following are the environmental settings of the QL area within 10 Kms. Details of water bodies / lakes / rivers / nallahs Wildlife Sanctuaries /Bird Sancturies/ National Parks Reserve Forests R & R Nearest habitation Rail Head Airport Inter State Border Defence Installations Forest land in the project site Nagarjuna sagar RBC- 0.2 Kms. Musi river 4.6 Kms Ramateertham Reservoir- 2.2 Kms Pedda cheruvu -4.9 Kms Gadi vagu -4.3 kms There are no Wildlife Sanctuaries/Bird Sanctuaries / National Parks within 10 Km radius. Devarapalem RF, Chimakurthi RF and Errakonda RF are present with in 10 Kms radius from QL area Not applicable Ramateetrham Village 0.11 Kms Nil Nil No interstate boundary with in 10 Km. radius. Nil No Forest land is involved in the mine. Site Services: Office room, Rest Rooms, Shelters, Lavatory, and drinking water will be provided in the quarry lease area. The topographical map showing quarry lease area and surrounding 10 km. radius area is shown below. 3
5 3.0 MINING ACTIVITY Details of the Area: District State Prakasam Andhra Pradesh Village Mandal Sy. No. Extent R.L Ha. Chimakurthy 11/1 Puram ( 1.52 Acres) Ownership of Occupancy Patta Land Geology: Physiography: The quarry lease area is located on a part of plain land. The area is unfit for agriculture and surrounded by black galaxy granite quarries. The drainage network is due West & SW. Musi river flows at the distance of 4.6 Km due SW of the quarry lease area. Topography: The quarry lease area is a part of plain land raised about 1 m above ground level within the quarry lease area with topo relief in South direction. The lowest contour is 200 M and highest contour is 201 M in topo plan. Regional Geology: The quarry lease area constitutes a part of Granite and Granitic Gneissic terrain of Archean age. Pink and Grey Coloured Granites, Pink Alkali - Feldspar Granites are the important litho units in the area. Grano - Diorites with basic enclaves of Supra - Crystals like Horneblend Schists, Biotite Schists also occupy the area. These rock types are exhibiting various landforms like Domes, Inselbergs, Castle -Koppies, Whalebacks and Linear Ridges. Pink Alkali Feldspar is the most dominant rock type in the area with variations in grain size, scattered outcrops of Migmatites containing Neosomes of medium to Coarse -Grained Grey Alkali Feldspar Granites occurs at many places. A number of Quartz, Grey and Pink Pegmatites and Epidote Veins are criss crossing the host rock. Basic dykes of Dolerite, Gabbro & Pyroxenitic Composition traverse the granites in NW-SE, NNW-SSE, E-W & NE- SW directions. Thin veneer of alluvium is found limited to streams. 4
6 Local Geology: Regionally the area constitute a part of Peninsular Gneissic complex of Archean, and occupied by Porphyritic granite, white, grey and pink colour alaskitic granite, with patches of amphibolites, hornblend schist bonded magnetite quartzites as enclaves in both prophyritic and alaskitic granite. The major litho units are extensively invaded by younger quartz, pegmatite, epitode, calcite veins and also by dykes basic rocks. The porphyritic granite along with intermixing of pink alaskitic granitie forming as mounds, ridges and hillocks in the area; contact of the rocks clearly indicate intrusive relationship, young alaskites intruded into older porphyritic granite; which is locally showing poorly developed foliation trending NW - SE. The older basic enclaves of amphibolites hornblend schist shows signs of metasomatism in the form of flakes of biotitic. Number of acidic veins like pegmatite, quartz is traversing the porphyritic granite trending in NNE - SSW, NE - SW to NNW - SSE to NW - SE. Reserves: The Geometry of the Deposit: The geological traverses on the outcrops and the exploratory mining was facilitated to have shape and size of the deposit in quarry lease area. The black galaxy granite deposit is occurring as in the form of large boulders and sheets below ground level. Method of Estimation of Reserves: The deposit is exposed in 4 m below surface and hence cross sectional method is adopted for Estimation of Geological Reserves. 4 Sections A-A1 & D-D1 were drawn across the quarry lease area in the strike direction of the dyke to estimate the reserves. The cross sections were drawn perpendicular to the strike direction, the cross sectional area of the individual sections are calculated to arrive at sectional area multiplied by the appropriate sectional influence of 40 M (Average) to arrive the volume of rock mass. A conservative recovery of 30% rough blocks is considered in estimation. 5
7 Categorization of Reserves: As no detailed exploration is conducted by boreholes, only exposed resources are considered for Reserve Estimation upto RL 150 M. Hence, only G1 (Proved) scale category as (111) code is calculated. No resources are considered under G2 & G3 (Probable & Possible) scale of exploration. Hence, the exposed deposit is proved category of reserves as 111 coding (Proved) under UNFC guidelines. The deposit upto RL 150 is considered as Proved Reserves. Total Geological Reserves: Sections Litho-Unit Sectional Area Sectional Influence Volume Recovery 30% (M 2 ) (M) (M 3 ) (M 3 ) A - A1 Soil , Overburden Granite 1, , , B - B1 Soil , Overburden Granite 1, , , C - C1 Soil , Overburden Granite 1, , , D - D1 Soil , Overburden Granite 1, , , TOTAL PROVED RESERVES 3,18, , Reserves In UNFC Code: S. No. Category of UNFC Code Reserves in M 3 Reserves in Million M 3 Reserves 1 Proved , Probable 122 Nil Nil 3 Possible 333 Nil Nil 6
8 Reserves Blocked Under 7.5 M Buffer Zone: Sections Litho-Unit Sectional Area Sectional Influence Volume (M 2 ) (M) (M 3 ) A - A1 Soil , Overburden Granite , B - B1 Soil , Overburden Granite , C - C1 Soil , Overburden Granite , D - D1 Soil , Overburden Granite , TOTAL RESERVES BLOCKED 1,30, Reserves Blocked Under Safety Slopes: Sections Sectional Area Sectional Influence Volume (M 2 ) (M) (M 3 ) A - A , B - B , C - C , D - D , TOTAL RESERVES BLOCKED 94, Total Mineable Reserves: Considering the recovery of the dimensional stones from the quarry is around 30% and as the sheet exposed from the bottom of the QL area exhibit better quality, conservative estimation is made with 30% recovery. 7
9 Total Geological Reserves = 3,18, M 3 Proved Reserves: Reserves Blocked under 7.5 M Buffer Zone = 1,30, M 3 Reserves Blocked under Safety slopes = 94, M 3 Total Reserves Blocked = 2,25, M 3 Reserves available for Exploitation = 92, M 3 Extraction of Market Grade 30% Recovery (Proved) = 27, M 3 Life of the Mine = 27, M 3 / 4, M 3 = 6.55 OR SAY 7.00 YEARS Method of Mining (Open Cast other than fully Mechanized / Semi Mechanized): The Black Galaxy Granite in the quarry lease area is exposed sub-surface. (Hence, it is proposed to mine sheet by open cast, semi-mechanized methods, by developing the benches of 6 M height in 2 phases of 3 M each). Wire Saw cutting will be deployed based on the favourable conditions. The development of benches in the sheet rock will be 60 safety slopes. The separation of blocks from the mother rock will be carried out by drilling, wedge cutting, blasting and excavation will be done by the machinery. The secondary splitting, dressing of blocks will be done manually. Therefore, mining operations have to be carried out in this area in 2 stages. 1) Development 2) Production Stage - 1 The sheet will be subjected to drilling, blasting and splitting from mother rock. Rock Splitting / Wedging: Thus 20' x 20' to 40' x 20' to 40' mass will be separated from mother rock by drilling the slotter holes on both sides of the mass and a top hole intersecting these two holes and wiresaw rope is passed through and cutting is done horizontally and vertically and by this there will be mass opening on all the sides from the mother mass Stage - 2 After removal of weathered and under sized boulders. 8
10 The large boulders will be subject to splitting into required sizes of blocks by using Jack Hammers by drilling series of deep holes at right angles at regular intervals, later by inserting feather and wedges in these holes and hammering with sledge hammer will release the blocks. The boulders will be splited to the required sizes with drilling and if required by using chemical compound at the source only. The boulders separated will be brought to the dressing yard for dressing. If the boulders, which fit into the required market grade size will be transformed into cuboids. Secondary Splitting: After separation from the mother rock, it is properly checked by washing with water to identify defects and cracks. Based on this observation, the size is decided and the blocks are marked and separated by drilling and wedging. The separated pieces will be examined for defects and lines, then the block or blocks are marked in clear area and holes are drilled along the line of marking, with the help of feathers and wedges and the waste portions are separated forming rectangular blocks. Any bulges will be removed by drilling and wedging making it perfect blocks. A perfect block is that all the sides shall make with each other 90. Dressing: Dressing of dimensional rough blocks for export: Dressing is final phase of mining operation, wherein the secondary rough blocks are squared into regular perfect rectangular sizes, thereby avoiding uneven bulge or cavities and other defects. Jackhammers with compressor, feather end wedges and sledgehammers are equipments generally used for dressing the block. Dressing of rough blocks for domestic processing plant: Dressing by means of squaring and splitting will be done for rough blocks of the size varying between 120 x 90 x 80 Cm and 300 x 200 x 190 Cm. Drilling & Blasting Drill hole pattern for smooth blasting: Holes of 3 M depth will be drilled in a single row with spacing of less than 0.3 M and burden of 1.6 M or more shall be maintained uniformly. This arrangement will yield rock size of 3 M x 2 M cross section. A bench height of 3.5 M will be tackled. 9
11 Drilling Parameters : i) Drill Hole Diameter 32 MM up to 3 M long. ii) Depth and Inclination of Drill Hole: Generally drilled vertically in an alignment. However in primary cutting in the absence of sheet joints horizontal holes also are drilled to develop bottom level. iii) Spacing and Burden The spacing shall be about 0.1 M to 0.3 M from hole to hole and burden goes up to 1.6 M for the splitting of the rock. iv) Stemming & Charging of Bore Hole Gun Powder is used. The blast hole will be charged with 150 Grams of explosives by stemming with smooth strand. v) Explosive Type For primary blasts pre-splitting 8-10 inches spacing 32 mm dia. Jackhammer holes perfectly aligned along the desired plane are drilled. They are charged with gun powder and detonating cord or gelatins with detonating cord with sufficiently packed stemming column that gives a cut plane along the desired one. (Nitrate Mixture & Detonators are used). Production Proposed for the five years: The applicant proposes to take up quarrying operations between the Sections A-A1 to D-D1 in the grids N & E The mining operations will be initiated from West of the quarry lease area. The mining advance Eastwards. 1 st Year In the first year mining will be initiated from West of the quarry lease applied area between the grids N & E covering an area of 3, M 2 a bench of 6 M height will be formed. The mining advances Eastwards. An area of 3, M 2 will be excavated producing 20, M 3 of Rock Mass, 30% (6, M 3 ) of Market Grade Rough Blocks and 70% (14, M 3 ) of Waste Rock will be generated. 2 nd Year In the second year mining will continue below 1 st year workings between the grids N & E covering an area of 2, M 2 a bench of 6 M height will be formed. 10
12 The mining advances Eastwards. An area of 2, M 2 will be excavated producing 17, M 3 of Rock Mass, 30% (5, M 3 ) of Market Grade Rough Blocks and 70% (11, M 3 ) of Waste Rock will be generated. 3 rd Year In the third year the mining will continue below 2 nd year workings covering an area of 2, M 2 between the grids N & E with an average bench of 6 M height will be formed. The mining advances Eastwards. An area of 2, M 2 will be excavated producing 13, M 3 of Rock Mass, 30% (4, M 3 ) of Market Grade Rough Blocks and 70% (9, M 3 ) of Waste Rock will be generated. 4 th Year In the fourth year the mining will continue below 3 rd year workings covering an area of 1, M 2 between the grids N & E with an average bench of 6 M height will be formed. The mining advances Eastwards. An area of 1, M 2 will be excavated producing 11, M 3 of Rock Mass, 30% (3, M 3 ) of Market Grade Rough Blocks and 70% (7, M 3 ) of Waste Rock will be generated. 5 th Year In the fifth year the mining will continue below 4 th year workings covering an area of 1, M 2 between the grids N & E with an average bench of 6 M height will be formed. The mining advances Eastwards. An area of 1, M 2 will be excavated producing 8, M 3 of Rock Mass, 30% (2, M 3 ) of Market Grade Rough Blocks and 70% (5, M 3 ) of Waste Rock will be generated. The year wise production proposed is shown in the following table. YEAR WISE PRODUCTION FOR 5 YEARS Year Area (M 2 ) Bench Height Volume 30% 70% (M) (M 3 ) (M 3 ) (M 3 ) 1 st 3, , , , , , , ,
13 3 rd 2, , , , th 1, , , , th 1, , , , TOTAL 70, , , AVERAGE 14, , , Machinery: The will be the machinery will be used in QL area. S.NO. MACHINERY BUCKET CAPACITY NO'S 1. Hydraulic Excavator 1.50 M Jack Hammers Dumpers 35 MT 2 4. Compressor 600 Cft 1 5. Wire Saw & Slotter Sets Pumps 60 Hp 2 Organizational Chart: The following will be the Man Power requirement: S.NO. MAN POWER NO'S 1. Mines Manager 1 2. Asst. Managers 1 3. Mine Foreman 1 4. Engineers 1 5. Mine Mate Cum Blaster 2 6. Mine Supervisors 2 7. Excavator / Loader Operators 3 8. Dumper Operators 2 9. Wire Saw / Slotter Operators 2 12
14 10. Compressor Operators Mechanics / Welders etc Helpers Semi Skilled Workers 10 TOTAL 29 13
15 4.0. ENVIRONMENTAL MANAGEMENT PLAN AIR ENVIRONMENT The pollutant emitted from quarrying activity will be dust; and major sources of dust will be due to Quarrying operations and vehicular movement. The following measures will be adopted in quarrying to eliminate the fugitive dust emission. PROPOSED MITIGATION MEASURES Wet drilling. Water sprinkling on Quarry haul roads & approach road for dust suppression. The dust rising due to drilling will be controlled by covering the drill rods with cloth, dust extractors will also be employed. WATER ENVIRONMENT WATER REQUIREMENT The Granite Quarrying activity requires 4.0 KLD of water. Water required will be sourced from bore well. The following is breakup of it. S. NO. ITEM WATER REQUIREMENT IN KLD 1. For Dust Suppression in QL area For Dust Suppression in approach road For Domestic Use For Drilling and identification of cracks For plantation in Ml area For plantation in approach road 0.1 Total 4.0 WASTE WATER The wastewater generated during identification of defects/cracks in granite blocks will be recycled back. The only source of waste water generation will be sanitary waste water of 0.56 KLD, which will be treated in septic tank followed by subsurface dispersion. No further processing of Colour Granite is envisaged. It will be directly sold to outside parties. 14
16 NOISE ENVIRONMENT The main source of noise generation will be vehicular movement and the drilling of boreholes. In the Quarry lease area silent blasting will be done by using Chemical Compound. The following will be noise control measure: The machinery will be maintained properly to reduce the noise. The protective noise reducing gear like earplugs. Plantation. SOLID WASTE During mining in next 5 years a total of 49, M 3 of waste will be generated and dumped at the dumping yard, on an average of 9, M 3 per annum Average waste generation per Annum will be m 3. Total Waste generation for in Lease Period (20 Years) x 20 = Cum The lesse is holding a quarry lease along the Southern boundary of the QL area over an extent of 2.65 Hectares in Sy. No's 11 / 2 & 11 / 4 (P). The waste generated will be hauled to the quarry lease area and dumped on the existing dumps. GREEN BELT DEVELOPMENT The plantation will be taken up in the Buffer zone of the QL area and along the approach road. In buffer zone 120 saplings will be planted and 20 sapling will be planted in approach road. The sapling to be planted will be Neem, Mango, Kanuga etc., PLANTATION COST DETAILS: Cost of garden soil+ compost for filling cum : Rs. 100 Cost of sapling : Rs. 60 Total capital cost per sapling : Rs. 160 Total plantation area proposed : 150 m x 7.5m No of 10 m spacing in each row : 60 nos. 15
17 No. Of Rows : 2 Total no. Of Plants : 60 x 2 = 120 nos. Total capital cost for plantation in QL area : 160 x 120 : Rs 19,200 Length of approach road to QL area to be developed with plantation : 100 m Total length for avenue plantation on both sides of approach road : 200 m Number of plants to be planted : 20 Cost per sapling with garden soil & compost : Rs 160 Total cost for avenue plantation :160 X 20 : Rs 3200 /- No. of Tree Guards required : 20 nos. Cost per each Tree Guard : Rs. 200 /- Total cost for Tree guards : 20 x 200 = Rs. 4,000 TOTAL COST FOR PLANTATION : Rs : Rs. 26,400 /- OCCUPATIONAL HEALTH & BUDGET: Dust masks (to reduce 29 nos.) will be provided for control of dust. Ear plugs (29 nos.) will be provided to employees to reduce the Noise impact.. Health check-up will be carried out for all employees in an external hospital yearly once and medical records will be maintained Rs. 3000/- per person/year will be allocated employee occupation health. So total budget for occupation health will be 29 x 3000=Rs.87,000/- Periodicity of health checkups done for yearly for workers working in Quarry. Blood test (once in a year) Urine test (once in a year) Complete Physical examination (once in a year) X-ray of chest (once in a year) 16
18 Lung/Pulmonary function test (once in a year) Sputum Examination (once in a year) COST FOR ENVIRONEMTAL MAGEMENT: S. NO. DESCRIPTION ITEM CAPITAL COST IN RS. RECURRING COST IN RS. 1 Air pollution Dust masks 30 nos. Nil 8,700 Cloth for drillers- 3 nos. 1 Nil 300 m each Gunny bags for covering Nil 1,000 the surface of jack hammer holes Dust Suppression Nil 27,000 Plantation in Quarry lease 26,400 8,400 area and buffer zone 2 Noise pollution Maintenance of machinery Nil 20,000 suitably Ear plugs (29 nos.) Nil 7,250 3 Environmental monitoring Ambient Air Quality monitoring (PM 10 & PM 2.5 ) Nil 48,000 Noise level 4 Occupational health Nil 87,000 Total 26,400 2,07,650 17
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