Gear Wheel Flowmeter for viscous liquids Model DZR. (option 3):
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- Rudolph Morris
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1 Gear Wheel Flowmeter for viscous liquids measuring monitoring analysing DZR easuring range: l/min Accuracy: ±.3... ±1% of reading p max : bar t max : 1 C Orocess O connection: G ⅛, G ⅜, G ½, G 1 female aterial: cast iron or stainless steel S /3-17 OBOD companies worldwide: ARGETIA, AUSTRAIA, AUSTRIA, BEGIU, BUGARIA, CAADA, CHIE, CHIA, COoBIA, CZECHIA, EGYT, FRACE, GERAY, GREAT BRITAI, HUGARY, IDIA, IDOESIA, ITAY, AAYSIA, EXICO, ETHERADS, ERU, OAD, Republic of orea, ROAIA, SIGAORE, SAI, SWITZERAD, TAIWA, THAIAD, TUISIA, turkey, USA, VIETA OBOD essring GmbH ordring - D-719 Hofheim/Ts. Head Office: +9() () info.de@kobold.com 1
2 Description The OBOD Gear Wheel Flowmeter series DZR have been designed for a flow measurement for viscous liquids. The measuring unit consists of a pair of gear wheels which is moved by the flow according to the principle of gear wheel motor. The bearings are according to the material combination either ball bearings or gliding bearings. The movement of the gears is sampled without contact by means of two sensors located in the cover. Between sensor compartment and measuring chamber is located a pressureresistant, non-magnetic separator plate. The different versions vary through housing materials, bearing assembly, through the medium being used and the accuracy. The mounting position and flow direction is arbitrary. Version DZR-1 Flow measurement, hydraulic test rigs for: Oil, brake fluid, Diesel, Skydrol lubricating, low viscous DZR- Oil batching, batching installations gear box oil, lubricating, mid viscous DZR-3 Consumption measurement printing machines, offset colour, lubricating, high viscous DZR- Ratio control, -component plant, olyol, Isocyanate, glue, resin, silicone, low lubricating, mid viscous DZR- Batch control, painting plant, clear paint, clearance volume sealing, low lubricating, mid viscous DZR- Flow measurement, painting plant, solvent, lubricating, mid viscous Technical Details Accuracy: Recommended filter size: Repeatability: ax. pressure: ax. pressure loss: edia temperature: Ambient temperature: Viscosity range: see specifications table μm <.1% of measured value bar (DZR-x1... DZR-x1 and DZR-x17/-x1) 31 bar (DZR-x11... DZR-x1) p = 1 bar see specifications table C (seal: F) C (other seals)) mm /s, according to the flow rate. The max. pressure loss of 1 bar must not be exceeded. See pressure loss diagrams. aterials Housing: DZR-1//3/: globular iron E-GJS--1 DZR-/: stainless steel 1. Gear wheels: DZR-1//3/: steel DZR-/: stainless steel 1. Bearings: see specifications table Seals: F, ED or FE Electrical data Output signal: pulse output signals 9 ± 3 phase shift ulse form: rectangular duty cycle 1:1 (±1%), short circuit proof, signal ulse amplitude:. U S Supply voltage U S : V DC (±%) 1 V DC (±%) (option) reversed polarity protection ax. power consumption:.9 W ax. output capacity:.3 W Electric connection: plug acc. DI 3 rotection: I ATEX-approval (option A): II G Ex ia IIC T II D Ex ia D 1 T1 C I Ex ia I Weight: see dimensions table lug-on display Display: -digit ED display digit height 7. mm with floating point rotection: I Electrical connection: plug acc. DI 3 ( pin) Fluid temperature:... C Ambient temperature:... C ax. current consumption: 1 ma Analogue output (option 3): - ma, - ma max. load Ω (1 V DC ) Ω (1 V DC ) Relay contact (option ):.O. max. V / 1 A /3-17
3 Fluid Temperature Sealing material odel F ED FE DZR-1// C C C DZR-3// C C C DZR-1// (Electronic H or T) C C C Higher fluid temperature up to + C on request ulse Output Rate odel Resolution [pulses/l] DZR-x1/-x DZR-x3 DZR-x 1 DZR-x DZR-x/-x7 DZR-x/-x9/-x1 9 DZR-x11/-x1 333 DZR-x13/-x1/-x DZR-x DZR-x1. Specifications DZR-1 DZR- DZR-3 DZR- DZR- DZR- edia viscosity low medium high medium medium low ubrication properties of media good good good bad bad good ax. particle size < μm < μm < μm < 3 μm < 3 μm < μm Bearing ball bearing ball bearing bronze gliding tungsten c.gl. tungsten c.gl. ball bearing bearing bearing bearing aterial cast iron cast iron cast iron cast iron stainless steel stainless steel Accuracy of measured value Start of rotation at mm /s [l/min] approx. ±.3 % from mm /s ±. % from mm /s ± 1 % from 1 mm /s ±. % from 1 mm /s easuring range [l/min] ±. % from 1 mm /s ±.3 % from mm /s * * Accuracy: ±3%, linearity ± 1.% /3-17 3
4 Oder Details (Example: DZR-1 1 S1 F S ) odel Range 1) ech. connection (female thread) DZR-1 DZR- DZR-3 DZR- DZR- DZR- 1 3 S1 = G ⅜ side H1 = G ⅜ back 7 S1 = G ½ side 1 H1 = G ½ back 1 S = G 1 side 1 H = G 1 back 17 1 S = flange SAE 1½" side S1 = G ⅜ side H1 = G ⅜ back 1 S1 = G ½ side H1 = G ½ back 1 S = G 1 side H = G 1 back S1 = G ½ side H1 = G ½ back 13 S = G 1 side H = G 1 back S1 = G ⅜ side H1 = G ⅜ back S1 = G ½ side 9 H1 = G ½ back 11 S = G 1 side 1 H = G 1 back R = G ⅛ side R1 = G ⅜ side 9 R1 = G ½ side 11 1 R = G 1 side 1 R = G ⅛ side 3 R = G ¼ side R1 = G ⅜ side 1 R1 = G ½ side 1 1 R = G 1 side with connection assembly without connection assembly F = F E = ED = FE Seal Sensor ) Electronic electr. connection S = up to 1 C/ V DC H ) = up to 1 C/ V DC R = up to 1 C/ 1 V DC T ) = up to 1 C/ 1 V DC A 3)) = ATEX (only in combination with electr. connection ) V = mating plug without cable with pre amplifier 1 = mating plug with m cable with pre amplifier = mating plug with 1 m cable with pre amplifier 3 ) = plug-on display with ()... ma output ) = plug-on display with x Relay contacts = mating plug without cable without pre amplifier (only in combination with ATEX option A) 1) The range of the corresponding model can be taken from the schedule»specifications«) Electronic H/T only for DZR-1, DZR-, DZR-, not possible with plug-on display 3) Only permitted with Ex-separator 13/3-E-1 ) ax. fluid temperature C ) ay attention to temperature limits due to sealing material selection ) ot available with DZR- /3-17
5 ressure oss Diagrams DZR-11, DZR-1 DZR , 1 1,,, 1 1,, 3 3, DZR-1, DZR-, DZR- DZR-1, DZR-, DZR DZR-17 DZR-11, DZR-1, DZR /3-17
6 DZR-11, DZR-1 DZR-11, DZR-1, DZR DZR-117 DZR DZR-3 DZR-313 DZR /3-17
7 DZR-, DZR- DZR DZR-9, DZR-9 DZR-11, DZR DZR-1, DZR-1 Dimensions of plug-on display (Option 3,) [mm] /3-17 7
8 Dimensions DZR-1, DZR-, DZR-3, DZR-, without connection assembly easuring range code Weight [kg] Dimensions [mm] A C D F G S G H J 1/ / /9/ / /1/ DZR-1, DZR-, DZR-3, DZR- without connection assembly 17 7 J 3 F G S G H O-Ring C Version Ausführung S S Version Ausführung H H Connection Anschlussmaße dimensions D A /3-17
9 Dimensions DZR-1 easuring range code Weight [kg] Dimensions [mm] m C D F G S G H J Standard temperature version S and R High temperature version H and T 17 7 J 3 C F G S G H ø D /3-17 9
10 A E B F f Gear Wheel Flowmeter for viscous liquids odel DZR Dimensions of connection assembly for DZR-1, DZR-, DZR-3, DZR- Side connection eas. range code Weight [kg] Dimensions [mm] A B C E F G H J R c d e f , /1t 17.7 G ⅜ /1t G ½ /1t G ½ /t 1 G 1 19 Ø H R C J Ø G e c d Connection back eas. range code Weight [kg] Dimensions [mm] A B C E F G H J R c d e f , /1t.7 G ⅜ /1t.7 9 G ½ /1t.7 9 G ½ /t 1 G 1 19 A G E B d e R F c f 1 /3-17
11 Dimensions of connection assembly for DZR-1 / connection sideways eas. range code Weight [kg] Dimensions [mm] m A B C E F G R a b e f 17/ /t /t , 3 1/t ø A E f G b B F C R e a ø A X X /
12 Dimensions DZR-, DZR- eas. range code Weight [kg] Dimensions [mm] A B C D E F G S G H H J 1-3 G ⅛ G ⅜ G ½ G G with sensor... S/R/A without plug-on display with sensor... H/T without plug-on display 17 J 7 E Gs Ø Ø D Ø C A B H F GH 1 /3-17
13 Gear wheel flowmeter for viscous liquids odel DZR ATEX version Operation in ATEX area O O All volume counters are available in explosion-proof design according to ATEX. O O The explosion-proof design consists of the volume counter (intrinsically safe electrical apparatus) and the switching amplifier 13 (associated electrical apparatus). The type of protection intrinsic safety applies to this construction. O O The volume counter is installed in the potentially explosive atmosphere. O O The mounting of the amplifier 13 is carried out in the safe area. O O Volume counter and switching amplifier are electrically connected to each other. The switching amplifier evaluates the sensor signals and converts them to square-wave signals. O O Without switching amplifier, the volume counter must not be operated in the potentially explosive atmosphere. O O Cable lengths of up to m are possible between volume counter and switching amplifier. O O EDs for monitoring line breaks / short circuits, channel switching state and power supply are located on the switching amplifier. Technical Details Switching amplifier -13 /3-E-1 Supply voltage: V DC ± % Ripple content white WSS: <1% Outputs (non-intrinsically safe): Short-circuit current: Signal level 1-signal: Signal level -signal: electrically isolated via optoelectronic coupler approximately ma. supply voltage with R > k Ω inhibited output, residual current < 1 µa Ambient temperature: - C... + C Dimensions: mm Weight: approximately 1 g Channel anal 1 1 Channel anal Sicherer Safe Bereich area 13 brown braun Schirm shield weiß white DZR otentially Explosionsgefährdeter explosive atmosphere Bereich braun weiß brown white Volt Volt 7, and und 9 gebrückt jumpered grün green gelb yellow green grün A yellow gelb II () G [Ex ia] IIC TB 3 ATEX 9 X IIGD Ex ia IICT TB 3 ATEX 9 ote: This graph is an example only for connection of flowmeter with isolation amplifier 13. ational laws for potentially explosive areas must be considered. /
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