Air Cooler Industry AC-LN 1-7 / ACA-LN 2-7 / ACAF-LN 2-7
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1 ir ooler Industry -LN -7 / -LN -7 / F-LN -7 Symbol General The -LN -7 air cooler series can be used in all areas where either oil or water-glycol is to be cooled with air. The coolers with an axial fan can be used in the return line as well as in the bypass flow. The wide range of accessories and optional versions mean that the coolers can be adapted flexibly to various applications. Product Features The cooler can also be used in the bypass flow by attaching a pump. n additional filter enables continuous filtration of the medium. l Large product range l Large cooling performance range l Modular design Operation Data Fluids Viscosity Temperature range Pressure resistance of the cooling element Fan Motor ErP Pump (only -LN/F-LN) Noise levels ccessories Oils (mineral oils, synthetic oils, high viscosity oils, biological oils, phosphate ester) Water-glycol (cooling fluid) HF pressure fluids -LN:,000 mm²/s (standard) -LN / F-LN: see technical data Minimum / maximum ambient temperature: -0 to +0 (standard) Minimum / maximum temperature of the medium: +0 Please contact the technical sales department in the event of deviating temperatures for applications with water-glycol. Notice! Fan switching frequency at max. fan speed (max. volume of air) must be avoided when operating a cooler at which the temperature difference between the medium inlet at the cooler and the ambient temperature can be greater than +50. Quick changes in the temperature of the cooling element material can lead to a significant reduction in service life or to direct damage of the cooling element due to thermal shock. Please contact the technical sales department to receive information about controlled fan drives. Dynamic operating pressure: 6 bar Static operating pressure: bar xial fan in suction version (standard) xial fan in pushing version on request (note: approx. 0 % less cooling capacity) Three-phase motor Efficiency class IE (only 0.75 kw) Protection class IP55 Insulation class F Other versions on request. The fan unit of the -LN corresponds to the minimum efficiency levels specified in the Ecodesign directive or ErP directive (Energyrelated Products) 009/5/E. -LN / F-LN -: screw pump -LN / F-LN -5-6: vane pump -LN / F-LN 7: screw pump with separate motor Operating pressure: max. 0 bar (screw pump) max. 6 bar (vane pump) Negative suction pressure of the pump: max. -0. bar Pump motor speed:,000 rpm See technical data -LN and -LN / F-LN The noise levels are only reference values as the acoustic properties of a room, connections and reflection have an effect on the noise level. Integrated pressure bypass valve (IP) or integrated thermal pressure bypass valve (IT) (cannot be retrofitted, also see options) Thermostats ir filter grid or air filter mat Vibration damper
2 pplication Field Systems with small and medium cooling requirements, such as: l Hydraulic systems l Lubrication systems l Gears l Motors l Generators l onverters l Machine tools Design -LN Options Integrated pressure bypass valve (IP) / Integrated thermal pressure bypass valve (IT) The bypass channel is integrated in the cooling element. If a particular pressure is exceeded, the IP opens the bypass channel, thereby protecting the cooling element from too high a pressure. Furthermore, the IT only opens the cooling element path once a particular temperature has been reached. TEX The -LN (without pump and filter) is also available for operation in gas and dust explosive areas. The TEX certification applies for a frequency of 50 Hz and 60 Hz. xial fan with integrated motor Fan housing Heat exchanger Electrical box Marine The MR version is for aggressive ambient conditions, such as industrial atmospheres, high humidity or high salt content, which place great demands on the corrosion resistance and robustness of the materials used. -LN old limate / Hot limate Use in extreme ambient conditions: old limate to -0, Hot limate to +60 The various versions can also be combined. Our technical sales department will be happy to assist you further. Drive motor xial fan Fan housing Heat exchanger
3 Design -LN 7 Drive motor xial fan Fan housing Heat exchanger -LN -6 5 Drive motor Low-noise pump* xial fan Fan housing 5 Heat exchanger * -LN - with screw pump -LN -5-6 with vane pump
4 Design -LN 7 Drive motor xial fan Low-noise screw pump Fan housing 5 Heat exchanger 5 With external motor-pump assembly attached onto the base frame. F-LN -6 5 Drive motor Low-noise pump* xial fan Fan housing 5 Heat exchanger 6 Filter * F-LN - with screw pump F-LN -5-6 with vane pump The filter is equipped with a visual clogging indicator as standard. 6
5 Design F-LN 7 Drive motor xial fan Low-noise screw pump Fan housing 5 Heat exchanger 6 Filter 5 With external motor-pump assembly attached onto the base frame. The filter is equipped with a visual clogging indicator as standard. 6 5
6 Technical Data -LN Type of cooler P/N Fluid [-] ) Fluid flow [l/min] ) ir flow [m /h] ) Fan motor: Poles / size / flange Fan motor 50 Hz: Power / current absorption [kw / ] ) Fan motor 60 Hz: Power / current absorption [kw / ] ) kw kw -LNH F LNS F /6/ LNH F 80,850 /6/ LNS 8608 F 80,00 /6/ LNH F 80,900 /7/ LNL F 00,600 6/7/ LNS F 00,50 /7/ LN5L 8609 F 50,050 6/80/ LN5S F 50,00 /90/ LN6L F 50,800 6/80/ LN6S F 50,50 /90/ LN7L F 00,800 6/90/ LN7S F 00 8,00 /00/ Noise level (at m distance, 50 Hz) [d()] Volume [l] 5) Weight [kg] 6) ) Medium: F = mineral oil or water-glycol, M = mineral oil ) Max. flow rate ) ir flow data at 50 Hz ) -LN: each motor 5) Fluid in cooling element 6) Unfilled 6
7 Technical Data -LN / F-LN Type of cooler Fluid [-] ) Fluid flow [l/min] ) ir flow [m /h] ) Pump displacement [cm /U] Max. Viscosity [mm /s] continuous working ) Fan motor: Poles / size / flange Fan motor 50 Hz: power / current absorption [kw / ] ) Fan motor 60 Hz: power / current absorption [kw / ] ) kw kw -LNS M /7/ LNH M 7, /80/ F-LNS M /7/ LPF F-LNH M 7, /80/ LPF LNS M 6, /90/ LNH M 7, /90/ F-LNS M 6, /90/ LPF F-LNH M 7, /90/ LPF LNL M /,600 8/0 50 6/90/ LNS M 6/5,50 8/0 50 /90/ F-LNL M /,600 8/0 50 6/90/ LPF F-LNS M 6/5,50 8/0 50 /90/ LPF LN5L M /,050 8/0 50 6/90/ LN5S M 6/5,00 8/0 50 /90/ F-LN5L M /,050 8/0 50 6/90/ LPF F-LN5S M 6/5,00 8/0 50 /90/ LPF LN6L M /,800 8/0 50 6/90/ LN6S M 6/5,50 8/0 50 /90/ F-LN6L M /,800 8/0 50 6/80/ LPF F-LN6S M 6/5,50 8/0 50 /90/ LPF LN7L M 00/50/80,800 0/58/69 0/0/0 6/90/ LN7S M 00/50/80 8,00 0/58/69 0/0/0 /00/ F-LN7L M 00/50/80,800 0/58/69 0/0/0 6/90/ LPF F-LN7S M 00/50/80 8,00 0/58/69 0/0/0 /00/ LPF Filter size [-] Noise level (at m distance, 50 Hz) [d()] Volume [l] 5) Weight [kg] 6) ) Medium: F = mineral oil or water-glycol, M = mineral oil ) Fluid and air flow data at 50 Hz ) Depends on pump displacement ) For the size 7 the power / current absorption data are those of the fan motor. For the pump motor on feet refer to the following data: 0/58 cm /U [kw] / 6.7 [] 69 cm /U 5.5 [kw] / 0. [] 5) Fluid in cooling element 6) Unfilled ooling in bypass flow: -LN / F-LN The -LN with integrated boost pump is a complete bypass flow cooling system; the F-LN is equipped with a high-quality HYD filter for additional filtration. dvantages: l Stable cooling and filtration (independent of the cycle times of the system) l ontinuous filtration is possible, cooling as required l voidance of pressure surges in the cooling element l Design of the cooler is in accordance with the cooling capacity required (not according to the maximum possible return flow volume) 7
8 ooling apacity and Pressure Difference Δp Mineral oil -LN / -LN / F-LN 5 8 7S.. ooling capacity: Dependent on the oil flow rate and the temperature difference ΔT between oil inlet and air inlet. Heat dissipation [kw] at ΔT = S 0. H S 0. H Oil flow [l/min] Pressure difference Δp Oil Flow [l/min]..0 7L S 5S L 0.5 5L 0. H L S 0. Specific heat dissipation [kw/k] Note: The values are measured at ΔT = 0. For smaller ΔT values, the values can change. You can also use our cooler calculation software for designing. Please contact our technical sales department. Tolerance: % H S-H S-H Pressure drop [bar] L-S 5L-S 6L-S 7L-S Measured at 0 mm²/s Tolerance: % For other viscosities, the pressure loss must be multiplied by the conversion factor K: Viscosity (mm²/s) Factor K
9 ooling apacity and Pressure Difference Δp Water-glycol (60/0) -LN 9 7S.. ooling capacity: Dependant on the water-glycol flow rate and the temperature difference ΔT between w/g inlet and air inlet. Heat dissipation [kw] at ΔT = L S 0.8 5S 0.7 6L 0.6 5L 0.5 H S H S L H S Water-Glycol Flow [l/min] Pressure difference Δp,00,00,00,00, L-S Water-Glycol Flow [l/min] Specific heat dissipation [kw/k] Note: The values are measured at ΔT = 0. For smaller ΔT values, the values can change. You can also use our cooler calculation software for designing. Please contact our technical sales department. Tolerance: % Pressure drop [mbar] H S-H L-S 5L-S S-L 7L-S Measured at mm²/s Tolerance: % 9
10 Model Type ooler type -LN = ir cooler (oil / water-glycol mix) -LN = ir cooler (oil) with integrated pump F-LN = ir cooler (oil) with integrated pump and filter Size / motor speed -7 = Size L = 6 poles (,000 rpm) S = poles (,500 rpm) H = poles (,000 rpm) Displacement cm /rev 0 = Screw pump (-LN / F-LN) 8 = Screw pump (-LN / F-LN) 8 = Vane pump (-LN / F-LN-6) 0 = Vane pump (-LN / F-LN-6) 0/58/69 = Screw pump (-LN / F-LN 7) Revision logging indicators (only F-LN) = Without clogging indicator = With visual indicator (Standard) D = With electrical and optical indicator Fluids F M = Mineral oil or water glycol mix (-LN) = Mineral oil (-LN and F-LN) Motor voltage Standard voltages and frequencies for phase motor = 0 / 00 V 50 Hz / 65 / 60 V 60 Hz = 0 / 00 V 50 Hz = 65 / 60 V 60 Hz -LN = 0-0 V 50 / 60 Hz, single phase (Standard) (tolerance voltage %) Other voltages on request. Size of filter (only F-LN) LPF60 = F-LN-6 LPF80 = F-LN7 Filtration rating in micron (only F) 5 = 5 μm etamicron --N (5 NH) 0 = 0 μm etamicron --N (0 NH) (Standard) 0 = 0 μm etamicron --N (0 NH) olor = RL 900 (Standard) Other colors on request. ccessories IP = Heat exchanger with integrated bypass valve IT = Heat exchanger with integrated thermo-bypass valve ITF = Thermostat (fixed) For all possible accessories, like vibration absorber, air filter grid or air filter mat please refer to brochure ccessories for air coolers. F-LN S M - - LPF IT 0
11 Dimensions -LN 56 ir E E ir (x) Ø F Z (x) -LN -6 Z (x) E ir PLUG (x) Ø F E 5 E E F Ø Slot -LNH G/" - -LNH G/" - -LNS G/" - -LNH G/" - -LNS G/" - -LNL x0 G" - -LNS x0 G" - -LN5L x0 G" - -LN5S x0 G" - -LN6L x0 G /" Mx.5 -LN6S x0 G /" Mx.5 Z
12 -LN 7 Z (x) ir E (x) Slot F E PLUG 5 E E F Ø Slot -LN7L x0 G /" Mx.5 -LN7S x0 G /" Mx.5 Z -LN -6 Rotation Z (IN) Z (OUT) PLUG E E ir (x) Slot F ± 0 5 E E F Ø Slot -LNS G " G /" - -LNH G " G /" -LNS G " G /" - -LNH G " G /" - -LNL x0 G /" G" - -LNS x0 G /" G" - -LN5L x0 G /" G" - -LN5S x0 G /" G" - -LN6L x0 G /" G /" Mx.5 -LN6S x0 G /" G /" Mx.5 Z (IN) Z (x)
13 -LN 7 Z (OUT) ir E E (x) Slot F PLUG Z (IN) ± 0 5 E E F Ø Slot -LN7L ) ) x0 G " G /" Mx.5 -LN7S ) ) x0 G " G /" Mx.5 ) Version with pump displacement 69 [cm³/u]: = 80, = 870 Z (IN) Z (x) F-LN -6 Rotation Z (IN) Z (OUT) PLUG E E ir (x) Slot F ± 0 5 E E F Ø Slot F-LNS G " G /" - F-LNH G " G /" F-LNS G " G /" - F-LNH G " G /" - F-LNL x0 G /" G" - F-LNS x0 G /" G" - F-LN5L x0 G /" G" - F-LN5S x0 G /" G" - F-LN6L x0 G /" G /" Mx.5 F-LN6S x0 G /" G /" Mx.5 Z (IN) Z (x)
14 F-LN 7 Z (OUT) ir E E (x) Slot F PLUG Z (IN) ± 0 5 E E F Ø Slot F-LN7L ) ) x0 G " G /" Mx.5 F-LN7S ) ) x0 G " G /" Mx.5 ) Version with pump displacement 69 [cm³/u]: = 80, = 870 Z (IN) Z (x) Note: We recommend maintaining a minimum distance to ensure an unimpeded air inlet and air outlet. This is half the height of the cooling element (). nything below the minimum distance can influence the cooling capacity and the noise emissions. Note The information in this brochure relates to the operating conditions and applications described. For applications and operating conditions not described, please contact the relevant technical department. Subject to technical modifications. HYD OOLING GMH Industriegebiet 6680 Sulzbach/Saar Germany Tel.: Fax: cooling@hydac.com Internet: HYD G Mezzovico ranch Via Sceresa, Zona Industriale 6805 Mezzovico Switzerland Tel.: Fax: info@hydac.ch Internet:
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