14:1400 (0206) KRAL Volumeter - OMG

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1 14:1400 (0206) KRAL Volumeter - OMG

2 OMG - Universal OMG The flowmeter for a wide range of applications Operating Conditions and Materials Flow Range: 0.1 to 7,500 l/min Max. Pressure: 250 bar Temperature Range: -20 C to 200 C Viscosity Range: 1 to 1x10 6 mm 2 /sec Media: chemically neutral, lightly lubricious, clean, non-abrasive Casing: continuous grey cast iron Screws: nitrided steel Bearings: anti-friction bearing steel Seal: Viton KRAL Volumeter The original has a history KRAL Volumeter Robust and accurate What happens when medium or operating conditions change? OMG Easy installation As manufacturers of screw pumps we required precision flowmeters with a wide measuring range for our test rigs. Since nothing suitable was available on the market we developed our own measuring instrument. Surprised by the sturdiness and the measuring accuracy over a long period of time it became the basis of our own production series 20 years later. We have continuously further developed the KRAL Volumeter. Since that time it has proved itself excellently in many applications. OMG is still part of our test rigs. We have not found anything better to date. Generally speaking, precision and sturdiness are mutually exclusive with flow measuring instruments - OMG offers both! Extremely accurate measurement with plant vibration and fluid pulsation in extreme atmosphere and dirty environment is frequently demanded. OMG is an extremely sturdy design and consequently protected from external influences. Owing to the screw principle and precision fabrication its operation is smooth and immediate. It is thus able to follow more rapidly any fluctuations in flow caused by pulsations. Many flowmeters are suitable for the once specified operating parameters only. Being a PD-Meter the exact measurement of the OMG is independent of medium, independent of viscosity and independent of temperature. Only the flow rate is the selection criterion throughout the OMG series. There is often not a lot of space available to install the flowmeter. KRAL Volumeter are extremely compact devices - which is due to the in-line arrangement of the metering screws. Stilling pipes are not necessary since the measurement is independent of the flow profile. The OMG is able to measure in any installation position. Flow measurement in both directions is possible. 2

3 Integration KRAL Volumeter can be integrated in any installation position in a space-saving manner. Mechanical Integration Various connection plates permit universal installation such as pipe thread, DIN, ANSI and JIS flanges, customer-specific connections. Electrical Integration The sensor element is inserted in the dry sleeve. The output signal is an interference-proof square wave impulse suitable for easy processing. A second sensor can be used as an option for identification of flow direction. 3

4 OMG - Selection of Size The following questions assist when selecting the ideal unit Which size is suitable for the flow range to be measured? All this knowledge simplifies the selection The selection of the correct size ensures a long service life, high measuring accuracy and an excellent costutilisation ratio. And this is what you have to do in concrete terms From the table, select the size whose nominal flow rate Q nom is near that of your application Q app. Then calculate [% of Q nom ]. Hints and Advice The value [% of Q nom ] is required for all the following diagrams. Does the selected unit have the required service life? How much is the pressure drop? Service life and pressure drop are largely influenced by the operating principle. In the case of the KRAL Volumeter the flow remains linear, the metering screws roll off each other without much force involved. The low action of force is reflected by the silent operation and is the reason for the long service life. The shortterm operating range reveals the enormous load reserves. With the viscosity in [mm 2 /s] and [% of Q nom ] you obtain service life and pressure drop from the load rating diagram. The selection of a larger unit will increase the service life and reduce the pressure drop. Yellow range signifies: The device can be used for continuous operation. Red range signifies: Short-term operation. Depending on requirement, this range can be purposely utilised or serve as load reserve. What is the measuring accuracy of the selected unit? Precision and ease of operation are prerequisite to high accuracy. The rolling-off action of all moving parts hardly yields any wear. The long-term stability is unmatched. In addition, linearisation is possible. By using the KRAL BEM 4U it is possible to straighten the relevant curve for a defined viscosity. With the viscosity in [mm 2 /s] and [% of Q nom ] you will obtain the accuracy of the measuring unit from the linearity diagram. You get to the linear sector of the curve by selecting the appropriate size. Yellow range signifies: The device operates within the range of maximum accuracy. Orange range signifies: The device operates within the limits of ± 0.3 % specified by the standards institutions (Local Bureaux of Standards). 4

5 Size Q nom [l/min] [% of Q nom ] = Q app Q nom x OMG 13 OMG 20 OMG 32 OMG 52 OMG 68 OMG 100 OMG flow [% of Q nom ] Load Rating mm 2 /s 2000 mm 2 /s 20 pressure drop [bar] short-term operation 1000 mm 2 /s 500 mm 2 /s 200 mm 2 /s 100 mm 2 /s 50 mm 2 /s continuous operation 10 mm 2 /s 5 mm 2 /s flow [% of Q nom ] Linearity accuracy [%] related to measured value +1,0 +0,3 +0,1-0,1-0,3-1,0 200 mm 2 /s 20 mm 2 /s 2 mm 2 /s flow [% of Q nom ] 5

6 Are precision and sturdiness of the KRAL Volumeter fully utilised? The combination of load capacity and linearity produces a measuring range of unmatched magnitude. 1 Driven by even the smallest impulse from the medium the precise and smooth operating network ensures the safe operation of the device. With the viscosity in [mm 2 /s] and [% of Q nom ] a visual impression of the position of the chosen unit is obtained in the measuring range diagram. It provides a unique help in selecting the correct unit for the application. Yellow range signifies: Optimum combination of precision and sturdiness. Orange range signifies: The device is suitable for continuous operation and is situated within the limits of ± 0.3 % specified by the standards institutions. 2 Even with large drive impulses from highly viscous media the sturdy mechanics permit high flow rates. Red range signifies: Short-term operation. The accuracy is situated within the limits of ± 0,1 %. Measuring Range continuous operation short-term operation ± 0,1 % viscosity [mm 2 /s] ± 0,3 % ± 1,0 % accuracy ± 0,1% ± 0,3 % flow [% of Q nom ] The measuring range diagram is copyright protected internationally. 6

7 Technical data OMG 13 OMG 20 OMG 32 OMG 52 OMG 68 OMG 100 OMG 140 Flow Q max l/min Q nom l/min Q min l/min 0,1 0,3 1 3, Pressure p max bar Temperature t min t max C Viscosity ν min ν max mm 2 /s 1 1x x x x x x x10 6 K-Factor K1/K2 Imp/l 1216/ / /468 71,0/142 39,8/79,6 16,8/33,6 8,85/17,7 Frequency f1/f2 bei Q nom Hz 203/ / / / / / /1475 Dimensions/Weights OMG 13 OMG 20 OMG 32 OMG 52 OMG 68 OMG 100 OMG 140 R R inch 1/2 3/ / p bar L l l1 L1 d DN M18x1 M18x1 l mm d mm l1 mm m kg 4,6 4, DN mm PN bar L mm D mm L1 mm D m kg 4,7 4,8 6,0 6,0 6,0 8,

8 This is how you select the sensor The Electronics Selection criteria are: K-Factor temperature explosion-proof status The K-Factor describes the number of pulses per litre. Two K-Factors can be taken from the technical data table per unit size. The sensor should be selected depending on the temperature of the medium you wish to measure. An explosion-proof sensor is available for use in explosive atmospheres. Our sensors supply square wave PNP signals. The explosionproof sensor is an exception, it uses a Namur signal. BEM 4U is specially matched to our KRAL Volumeter programme. The combination guarantees maximum accuracy and absence of interference. Sensors BEG 33 BEG 34 + BEV 07 BEG 35 + BEV 08 BEG 37 Design M18x1 System PNP PNP PNP Namur inductive Hall sensor magnetic inductive Material Arcap/Ceramic Arcap Arcap /Ceramic K-Factor K1 K1/K2 K2 K1 Pressure p max bar Temperature t min t max C

9 Here is why you should decide on KRAL Volumeter OMG OMG - Examples of Application Quality is Priority Consumption Measurement in Burners Flow Measurement in PU Blending Plants Tunnel-boring Hydraulics KRAL Volumeter - The Reference Medium: heavy fuel oil Flow rate: l/min Pressure: 40 bar Temperature : C Viscosity: mm 2 /s Measuring device: Two OMG 20 p [bar] Boring Return stroke The consumption of the t [ms] burner is measured by determining the difference between the flow in the supply and return line circuits in order to adjust the burner to an optimum and to monitor the fuel consumption. Since the fuel consumption makes up the greatest part of operating costs highly accurate measurement is of particular significance. Heavy fuel oil is aggressive and forms deposits especially at high temperatures. OMG as an accurate, selfcleaning measuring device is the correct choice. Medium: Polyol, Isocyanate Flow rate: l/min Pressure: 250 bar Temperature: C Viscosity: mm 2 /s Measuring device: OMG 32 Measuring Task: Flow measurement of blend constituents to adhere to the recipe. Since product errors often occur not during blending but later when the finished product is being used, the precise flow measurement of the OMG ahead of the blending head is relied upon. OMG meets these requirements in many plants. Medium: Hydraulic oil Flow rate: l/min in both flow directions Pressure: Pulsating up to 250 bar Temperature: C Viscosity: mm 2 /s Measuring device: OMG 20 The flow rate to the hydraulic cylinder is measured in order to be able to determine the exact position of the boring bit. OMG is characterised by reliable measurement in both flow directions although extreme vibrations and impacts occur during boring. Nine Local Bureaus of Standards from the EC member states have compared the measuring results of their laboratories for flow measurement and established a transfer standard. A KRAL Volumeter OMG 100 served as reference. The scientists appreciated the unmatched level of measuring accuracy, the reproducibility of the measured values and the fact that the value measured is traceable. Quality Assurance Every KRAL Volumeter is calibrated on the in-house test rig. The measured values of this calibration can be reduced to «national measurement standard». The reproducibility of the flow measurement generally is 0.01 %. 9

10 Subject to change 06/98 ender werbung Kontakta Alnab för ytterligare teknisk information Partille Tel Fax :1400 (0206)

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