YFS200P (5KJ7) U49 YFS200P (5KJ8) CANADA YFS200 (5KJ8) FRANCE YF200S (5KJ7) JAPAN 2A5KJ 100E1

Transcription

1 YFS200P (5KJ7) YFS200P (5KJ8) ADA YFS200 (5KJ8) NCE YF200S (5KJ7) JAPAN 2A5KJ 100E1 A2

2 YFS200P/YFS200/YF200S PARTS CATALOGUE E2001 by Yamaha Motor Co., Ltd. 1st Edition, Jun All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. A3

3 FOREWORD This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are orderingreplacementparts, pleaserefertothisparts Catalogueandquotebothpartnumbersand part names correctly. YFS200P/YF200S(5KJ7), YFS200P/YFS200(5KJ8) 1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News. 2. Abbreviations The Following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Local Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) 3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below. EXAMPLE CARBURETOR ASSY.JET, PILOT.NOZZLE, MAIN 4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. EXAMPLE PART DESCRIPTION Q TY REMARKS 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 1M REFLECTOR 1 5. Applicable colors of graphics are represented in the REMARKS as shown below. PART DESCRIPTION Q TY REMARKS 2N X5 FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 FOR MXR 6. Applicable Serial No. Engine Serial No. Frame Serial No. 7. Note that the illustrations for reference in finding parts numbers, not to be used for assembling. When assembling, please use the applicable service manual. 8. The asterisk (*) before a reference number indicates modification items after the first edition. A4

4 MODEL LABEL (1) A label called Model Label is affixed in the location as indicated in (3) below. When using this parts catalogue, please be sure to cross refer the model code production code No. in the catalogue to the model code production code No. indicated on the Model Label affixed onto the product concemed. (2) Model Label Indication a b xxxx xxx x c a: Model Type Code b: Production Code No. c: Colouring Type 4TW1 010 A (4) Model Code Production Code Number of Model Listed in This Parts Catalog Model Code 5KJ7 5KJ8 Production Code No. 010 Country (destination) 020 JAPAN 010 ADA 020 NCE Model Code Production Code No. Country (destination) (3) Model Label Affixing Location (5) Colouring Information Model Code 5KJ7 5KJ8 5KJ7 5KJ8 Colouring type code Colour code A 0583 Colour Name DEEP PURPLISH BLUE SOLID E Abbreviation DPBSE B 0033 YAMAHA BLACK YB A5

5 FIG. 1 CYLINDER HEAD PART DESCRIPTION REMARKS 1 2XJ HEAD, CYLINDER R ABSORBER K ABSORBER BOLT, STUD NUT WASHER, PLATE PLUG, SPARK (NGK BR8ES) PLUG, SPARK(NGK BR8ES) 1 8 2XJ GASKET, CYLINDER HEAD XJ CYLINDER R ABSORBER R ABSORBER JM GASKET, CYLINDER V 1131E 00 HOLDER BOLT, STUD BOLT, STUD PIN, DOWEL NUT B2

6 FIG. 2 CRANKSHAFT. PISTON PART DESCRIPTION REMARKS 1 37F CRANKSHAFT ASSY F CRANK F CRANK G ROD, CONNECTING F PIN, CRANK WASHER L4.BEARING XJ PISTON (STD) XJ PISTON (0.25MM O/S) AP 2XJ PISTON (0.50MM O/S) AP 9 3JM PISTON RING SET (STD) JM PISTON RING SET (0.25MM O/S) AP 3JM PISTON RING SET (0.50MM O/S) AP H6 BEARING L PIN, PISTON CIRCLIP BEARING BEARING OIL SEAL OIL SEAL K3 COLLAR KEY, WOODRUFF KEY, STRAIGHT V GEAR, DRIVE F WEIGHT BEARING (6202SH2 C3) BEARING B3

7 FIG. 2 CRANKSHAFT. PISTON PART DESCRIPTION REMARKS KEY, STRAIGHT F BALANCER WEIGHT GEAR COMP WASHER, LOCK NUT B4

8 FIG. 3 OIL PUMP PART DESCRIPTION REMARKS 1 2XJ OIL PUMP ASSY F8.HOSE CLIP GASKET SCREW, BIND V SHAFT, WORM WASHER, PLATE GASKET, PUMP CASE SCREW, PAN HEAD OIL SEAL METAL, WORM SHAFT OUTER V GEAR, PUMP DRIVE PIN, DOWEL CIRCLIP CLIP CLIP B5

9 FIG. 4 INTAKE PART DESCRIPTION REMARKS 1 2HF REED VALVE ASSY HF REED, VALVE T STOPPER, REED VALVE SCREW, PAN HEAD WASHER JM GASKET, VALVE SEAT XJ JOINT, CARBURETOR BOLT WASHER, PLATE HOSE CLAMP ASSY CLAMP, HOSE XJ JOINT, AIR CLEANER XJ PLATE XJ HOLDER, GUIDE NUT, U XJ ELEMENT, AIR CLEANER XJ GUIDE WASHER SCREW, PAN HEAD XJ CAP, CLEANER CASE A SEAL SCREW, WITH WASHER XJ DUCT CLAMP, HOSE V SEAL CLIP B6

10 FIG. 5 CARBURETOR PART DESCRIPTION REMARKS 1 2XJ CARBURETOR ASSY GASKET, FLOAT CHAMBER JET, PILOT (# 32.5) SCREW, PAN HEAD MA NEEDLE VALVE SET L FLOAT PIN, FLOAT XJ VALVE, THROTTLE JET, MAIN (#230) WASHER, MAIN JET L NOZZLE, MAIN NL PIPE SCREW, PAN HEAD WASHER, SPRING L PIPE GU RING SPRING, THROTTLE VALVE R PLUG, DRAIN GU WASHER W AIR SCREW SET PLATE GU PLUNGER, STARTER O RING GU NUT, CABLE ADJUSTING SCREW, PAN HEAD WASHER, SPRING GU PLATE FOR LEFT B7

11 FIG. 5 CARBURETOR PART DESCRIPTION REMARKS 28 2XJ 1490J 00.NEEDLE SET JM 8259E 00 SWITCH ASSY GU 2633K 00 WIRE, INNER SCREW, PAN HEAD WASHER WASHER B8

12 FIG. 6 EXHAUST PART DESCRIPTION REMARKS 1 2XJ EXHAUST PIPE ASSY XJ PROTECTOR, MUFFLER SCREW, BIND BD WASHER, PROTECTOR WASHER, WAVE PA GASKET, EXHAUST PIPE BOLT, STUD NUT STAY, MUFFLER BOLT, FLANGE XJ SILENCER, EXHAUST W GASKET, MUFFLER CLAMP, HOSE BOLT, FLANGE XJ PIPE, OUTLET XJ GASKET, SILENCER SCREW, BIND B9

13 FIG. 7 CRANKCASE PART DESCRIPTION REMARKS 1 2XJ CRANKCASE XJ CRANKCASE PIN, DOWEL SCREW, PAN HEAD SCREW, PAN HEAD PLUG, STRAIGHT SCREW WASHER, PLATE F HOLDER SCREW, PAN HEAD SCREW, PAN HEAD SCREW, PAN HEAD WASHER, PLATE GROMMET PLUG CONNECTOR, SUCTION PIPE HOSE L5 WASHER, PLATE B10

14 FIG. 8 CRANKCASE COVER 1 PART DESCRIPTION REMARKS 1 2XJ COVER, CRANKCASE XJ SEAL, CRANKCASE SCREW, PAN HEAD CLAMP XJ CRANKCASE COVER ASSY PIN, DOWEL JM GASKET, CRANKCASE COVER BOLT, FLANGE BOLT, FLANGE F COVER, OIL PUMP SCREW, PAN HEAD Y PLUG, OIL O RING HOLDER, OIL PIPE B11

15 FIG. 9 STARTER CLUTCH PART DESCRIPTION REMARKS 1 10V KICK AXLE ASSY V GEAR, KICK (23T) CLIP J7 WASHER, PLATE SPRING, TORSION V SPACER V GEAR, KICK IDLE (29T) E8 WASHER, PLATE (1.0T) CIRCLIP XJ KICK CRANK ASSY NUT OIL SEAL B12

16 FIG. 10 CLUTCH PART DESCRIPTION REMARKS 1 3JM PRIMARY DRIVEN GEAR COMP F BOSS, CLUTCH V PLATE, CLUTCH V PLATE, FRICTION TV PLATE, THRUST F PLATE, PRESSURE SPRING, COMPRESSION BOLT, WITH WASHER HX PLATE, FRICTION HX SPRING, CLUTCH BOSS JK GEAR, PRIMARY DRIVE (22T) NUT WASHER, CONICAL SPRING P2 WASHER, PLATE WASHER, LOCK NUT W PLATE, PUSH W ROD, PUSH WASHER NUT BALL J ROD, PUSH F PUSH LEVER ASSY SPRING, TORSION WASHER, PLATE OIL SEAL BEARING B13

17 FIG. 11 TRANSMISSION PART DESCRIPTION REMARKS 1 2XJ AXLE, MAIN XJ GEAR, 5TH PINION (18T) XJ GEAR, 3RD 4TH PINION (15T 16T) XJ GEAR, 6TH PINION (21T) XJ GEAR, 2ND PINION (14T) WASHER, PLATE (1.0T) L6 WASHER, PLATE WASHER CIRCLIP BEARING (B6204Z) BEARING F AXLE, DRIVE XJ GEAR, 1ST WHEEL (34T) XJ GEAR, 5TH WHEEL (19T) XJ GEAR, 3RD WHEEL (25T) XJ GEAR, 4TH WHEEL (20T) XJ GEAR, 6TH WHEEL (19T) XJ GEAR, 2ND WHEEL J4 WASHER, PLATE CIRCLIP WASHER CIRCLIP WASHER, PLATE BEARING BEARING OIL SEAL SPROCKET, DRIVE (13T) B14

18 FIG. 11 TRANSMISSION PART DESCRIPTION REMARKS 28 5H HOLDER, SPROCKET BOLT V PLATE, COVER SCREW, PAN HEAD B15

19 FIG. 12 SHIFT CAM. FORK PART DESCRIPTION REMARKS 1 2XJ SHIFT CAM ASSY V STOPPER LEVER ASSY SPRING, TORSION F7 BOLT F FORK, SHIFT F FORK, SHIFT F FORK, SHIFT PIN, STRAIGHT X BAR, SHIFT FORK GUIDE X BAR, SHIFT FORK GUIDE CIRCLIP C2

20 FIG. 13 SHIFT SHAFT PART DESCRIPTION REMARKS 1 37F SHIFT SHAFT ASSY CIRCLIP XJ PEDAL, SHIFT COVER, SHIFT PEDAL BOLT OIL SEAL SPRING, TORSION C3

21 FIG. 14 ME PART DESCRIPTION REMARKS 1 5KJ ME COMP BOLT, FLANGE WASHER, PLATE NUT, SELF LOCKING BOLT, FLANGE X TENSIONER V BUSH WASHER, PLATE BOLT, FLANGE BUSH, SOLID O RING NIPPLE, GREASE PLUG XJ TOOL KIT NV 2811A 01 GAUGE, AIR C4

22 FIG. 15 FRONT FENDER PART DESCRIPTION REMARKS 1 2XJ W2151 C1 FRONT FENDER COMP. 1 1 UR FOR DPBSE 2XJ W215C C1 FRONT FENDER COMP 2 1 UR FOR DPBSE 2XJ W FRONT FENDER COMP. 1 1 UR FOR YB 2XJ W215C 81 FRONT FENDER COMP 2 1 UR FOR YB 2XJ W215D C1 FRONT FENDER COMP XJ C0 FENDER, FRONT UR FOR DPBSE 2XJ FENDER, FRONT UR FOR YB 2XJ W215D C0 FRONT FENDER COMP. 1 UR FOR DPBSE 2XJ W215D 80 FRONT FENDER COMP. 1 UR FOR YB SCREW NUT, U WASHER XJ STAY, FENDER BOLT, FLANGE XJ 2171A C0 COVER, TOP UR FOR DPBSE 2XJ 2171A 90 COVER, TOP UR FOR YB 9 2XJ C0 PANEL, FRONT UR FOR DPBSE 2XJ PANEL, FRONT UR FOR YB SCREW, BINDING C5

23 FIG. 16 REAR FENDER PART DESCRIPTION REMARKS 1 2XJ W2161 R1 REAR FENDER COMP UR FOR DPBSE 2XJ W216C R1 REAR FENDER COMP 2 1 UR FOR DPBSE 2XJ W2161 N1 REAR FENDER COMP. 1 1 UR FOR YB 2XJ W216C N1 REAR FENDER COMP 2 1 UR FOR YB 2 3JM FLAP SCREW, BINDING WASHER NUT, U BOLT, WITH WASHER SCREW SCREW, ROUND HEAD NUT, U WASHER T BAND, BATTERY O RING XJ STAY, FENDER BOLT, BUTTON HEAD JM FLAP C6

24 FIG. 17 OIL TANK PART DESCRIPTION REMARKS 1 2XJ TANK, OIL N BODY, CAP XJ DAMPER GROMMET GROMMET COLLAR BOLT, FLANGE J3 HOSE (L870) CLIP XJ 2172W 00 COVER BOLT, FLANGE BOLT, FLANGE C7

25 FIG. 18 REAR ARM PART DESCRIPTION REMARKS 1 2XJ REAR ARM COMP BEARING BUSH, SOLID OIL SEAL (DC ) OIL SEAL ( ) K COVER, THRUST A9 WASHER, PLATE (2.05T) SHIM (0.3T) UN 9 2XJ BUSH XJ BUSH GU PIPE GU SEAL, GUARD JN SHAFT, PIVOT WASHER, PLATE NUT, SELF LOCKING W SUPPORT, CHAIN BOLT, FLANGE XJ 2219X 00 COVER BOLT, FLANGE C8

26 FIG. 19 REAR SUSPENSION PART DESCRIPTION REMARKS 1 2XJ SHOCK ABSORBER ASSY, REAR 1 UR FOR DPBSE 2XJ P2 SHOCK ABSORBER ASSY, REAR 1 UR FOR YB 2XJ SHOCK ABSORBER ASSY, REAR 1 UR FOR DPBSE 2XJ P2 SHOCK ABSORBER ASSY, REAR 1 UR FOR YB 2XJ SHOCK ABSORBER ASSY, REAR 1 2XJ SHOCK ABSORBER ASSY, REAR 1 UR FOR DPBSE 2XJ P1 SHOCK ABSORBER ASSY, REAR 1 UR FOR YB 2 2XJ DAMPER SUB ASSY 1 2XJ DAMPER SUB ASSY 1 2XJ DAMPER SUB ASSY 1 2XJ DAMPER SUB ASSY 1 3 1NU BUSH, REAR SHOCK ABSORBER NU BUSH, SHOCK ABSORBER LOWER BUSH, SOLID W SEAT, SPRING LOWER CIRCLIP W GUIDE, SPRING XJ SPRING UR FOR DPBSE 2XJ P2.SPRING UR FOR YB BOLT NUT, U PIN, CLEVIS W COVER, THRUST WASHER PIN, COTTER WASHER, PLATE C9

27 FIG. 20 STEERING PART DESCRIPTION REMARKS 1 2XJ COLUMN, STEERING PLUG, TAPER K HOLDER, HANDLE BOLT, FLANGE GU 2629K 00 STAY UY PLANE BEARING, STEERING OIL SEAL XJ BRACKET, STEERING LOWER BOLT UY WASHER, LOCK R0 COLLAR WASHER, PLATE NUT, SELF LOCKING PIN, COTTER XJ ROD, TIE UY JOINT, UNIVERSAL UY JOINT, UNIVERSAL NUT NUT (L.H. THREAD) 20 2XJ ROD, TIE UY JOINT, UNIVERSAL UY JOINT, UNIVERSAL NUT NUT (L.H. THREAD) NUT, CASTLE NUT, CASTLE PIN, COTTER C10

28 FIG. 20 STEERING PART DESCRIPTION REMARKS PIN, COTTER XJ STAY, HEADLIGHT BOLT, FLANGE C11

29 FIG. 21 FRONT SUSPENSION. WHEEL PART DESCRIPTION REMARKS 1 3JM FRONT LOWER ARM COMP. (LEFT) BUSH, SOLID UY COVER, THRUST R3 COLLAR BOLT, FLANGE WASHER, PLATE NUT, SELF LOCKING NIPPLE, GREASE JM FRONT LOWER ARM COMP. (RIGHT) BUSH, SOLID UY COVER, THRUST R3 COLLAR BOLT, FLANGE WASHER, PLATE NUT, SELF LOCKING NIPPLE, GREASE XJ FRONT UPPER ARM COMP. (LEFT) BUSH, SOLID UY COVER, THRUST U6 COLLAR SHAFT, PIVOT WASHER, PLATE NUT, SELF LOCKING NIPPLE, GREASE XJ FRONT UPPER ARM COMP. (RIGHT) BUSH, SOLID UY COVER, THRUST C12

30 FIG. 21 FRONT SUSPENSION. WHEEL PART DESCRIPTION REMARKS U6 COLLAR SHAFT, PIVOT WASHER, PLATE NUT, SELF LOCKING NIPPLE, GREASE XJ SHOCK ABSORBER ASSY UR FOR DPBSE 2XJ P0 SHOCK ABSORBER ASSY UR FOR YB 34 2XJ 2331R 00.DAMPER, BUSH B BOLT, FLANGE NUT, SELF LOCKING C13

31 FIG. 22 FUEL TANK PART DESCRIPTION REMARKS 1 2XJ FUEL TANK COMP KM CAP ASSY W FUEL COCK ASSY AJ SEAL, COCK SCREW, PAN HEAD X O RING AJ VALVE PACKING WASHER, PLATE SCREW GROMMET H4 COLLAR BOLT, WITH WASHER GROMMET L5 WASHER, PLATE COLLAR BOLT, WITH WASHER E9 HOSE (L155) CLIP J1 HOSE (L420) XJ 2414H 01 DAMPER, PLATE JM 2414J 00 DAMPER, PLATE C14

32 FIG. 23 SEAT PART DESCRIPTION REMARKS 1 5KJ C0 SINGLE SEAT ASSY KJ 2470F C0.COVER, SEAT U LEVER, SEAT STOPPER, MAIN STAND NUT, FLANGE K BRACKET, SEAT LEVER K PIN SPRING, TORSION CIRCLIP C15

33 FIG. 24 FRONT WHEEL PART DESCRIPTION REMARKS 1 2XJ HUB, FRONT BOLT, SERRATION BEARING (B6202) OIL SEAL UY SPACER, BEARING BEARING XJ WHEEL COMP NUT, FLANGE X3 TIRE (AT21X7 10**KT851A T/L N) UR DUNLOP W8 TIRE (AT21X7 10**C 873 T/L) UR CHENG SHIN VALVE, RIM TAIHEIYO R1 COLLAR WASHER, PLATE NUT, CASTLE PIN, COTTER XJ PLATE, BRAKE SHOE BE W BRAKE SHOE SET SPRING, TENSION G CAMSHAFT H LEVER, CAMSHAFT BOLT NUT H 2513A 00 PLATE, INDICATOR O RING OIL SEAL XJ PLATE, BRAKE SHOE BE W BRAKE SHOE SET D2

34 FIG. 24 FRONT WHEEL PART DESCRIPTION REMARKS SPRING, TENSION G CAMSHAFT H LEVER, CAMSHAFT BOLT NUT H 2513A 00 PLATE, INDICATOR O RING OIL SEAL JM KNUCKLE, STEERING XJ ARM, KNUCKLE BOLT, FLANGE PIN, COTTER BOLT, FLANGE NUT WASHER, PLATE NUT, CASTLE PIN, COTTER JM KNUCKLE, STEERING XJ ARM, KNUCKLE BOLT, FLANGE PIN, COTTER BOLT, FLANGE NUT WASHER, PLATE NUT, CASTLE PIN, COTTER D3

35 FIG. 25 REAR WHEEL PART DESCRIPTION REMARKS 1 2XJ COLLAR, WHEEL BOLT, SERRATION VY REAR WHEEL COMP NUT, FLANGE W7 TIRE (AT21X10 8**C 874 T/L) UR CHENG SHIN W9 TIRE (AT21X10 8*KT895A T/L N) UR DUNLOP VALVE, RIM TAIHEIYO WASHER, PLATE NUT, CASTLE PIN, COTTER XJ AXLE, WHEEL XJ COLLAR, SPROCKET AXLE BOLT, STUD XJ SPROCKET, DRIVEN (40T) XJ WASHER NUT XJ HUB, REAR XJ SPACER, BEARING BEARING OIL SEAL U7 COLLAR XJ PULLER, CHAIN BOLT NUT CHAIN JOINT, CHAIN(D.I.D 520V6 FJ) BOLT D4

36 FIG. 25 REAR WHEEL PART DESCRIPTION REMARKS F2 WASHER, PLATE BOLT F2 WASHER, PLATE NUT, FLANGE NUT D5

37 FIG. 26 REAR BRAKE PART DESCRIPTION REMARKS 1 2XJ BRACKET, DISC XJ DISC, BRAKE F0 BOLT XJ COVER XJ COVER, HUB DUST CIRCLIP CIRCLIP XJ CALIPER ASSY XJ PLUG XJ BRAKE LEVER SET XJ RATCHET, ADJUSTING XJ SPRING, RATCHET FIX XJ BOLT, CALIPER XJ PAD, CALIPER XJ PIN XJ PLATE, GUIDE XJ CABLE, BRAKE WASHER, PLATE BOLT, FLANGE BOLT, FLANGE XJ BRACKET, CALIPER D6

38 FIG. 27 STEERING HANDLE. CABLE PART DESCRIPTION REMARKS 1 5FK HANDLEBAR LP GRIP GU PROTECTOR, HANDLEBAR GT 2836B 10 TUNING FORK MARK SCREW, WITH WASHER NF 2622K 00 PROTECTOR GG THROTTLE LEVER ASSY GU 2628F 00.CAP, GEAR GU 2625G 01.LEVER, THROTTLE GU 2625H 00.ARM, THROTTLE GU 2625J 00.ARM, THROTTLE GU COLLAR GU SPRING GU 2628G 00.GASKET GU WASHER NV WASHER NUT, U NUT SCREW, PAN HEAD SCREW, BIND OIL SEAL GG SWITCH, THROTTLE BAND, SWITCH CORD V HOLDER, LEVER LOWER SCREW, PAN HEAD WASHER, SPRING XJ CABLE, THROTTLE D7

39 FIG. 27 STEERING HANDLE. CABLE PART DESCRIPTION REMARKS 28 5KJ CABLE, CLUTCH XJ CABLE, BRAKE H BOOT H HOUSING, BRAKE LINK H JOINT, CABLE H 2631G 00 PLATE SCREW, PAN HEAD WASHER, PLATE SCREW, PAN HEAD WASHER XJ CABLE, BRAKE SPRING, COMPRESSION PIN NUT, WING CIRCLIP A0 SPRING, COMPRESSION WASHER D8

40 FIG. 28 STAND. FOOTREST PART DESCRIPTION REMARKS 1 5KJ FOOTREST KJ FOOTREST BOLT, FLANGE JM PEDAL, BRAKE WASHER, PLATE CIRCLIP SPRING, TENSION PIN JM PLATE GROMMET JM PLATE GROMMET BOLT, FLANGE BOLT, BUTTON HEAD NUT, FLANGE BOLT, FLANGE BOLT, BUTTON HEAD NUT, FLANGE D9

41 FIG. 29 GUARD PART DESCRIPTION REMARKS 1 2HR DAMPER BOLT, FLANGE XJ 2842M 00 COVER SCREW, BINDING BOLT, FLANGE JM 2845N 00 BAR, CARRY FRONT 1 1 3JM 2845N 10 BAR, CARRY FRONT KJ 2845R 00 BAR, CARRY REAR 1 1 5KJ 2845R 10 BAR, CARRY REAR 1 1 D10

42 FIG. 30 GENERATOR PART DESCRIPTION REMARKS 1 2XJ M0 ROTOR ASSY JM BASE ASSY L M0.COIL, CHARGE XJ M0.COIL, LIGHTING AL M0.COIL, PULSER SCREW, PAN HEAD SCREW, PAN HEAD SCREW, PAN HEAD WASHER, SPRING SCREW, PAN HEAD WASHER, SPRING NUT L6 WASHER, PLATE D11

43 FIG. 31 HEADLIGHT PART DESCRIPTION REMARKS 1 21V BULB, HEAD LIGHT (12V 45/45W) H LENS ASSY H RIM, HEADLIGHT H SPRING, REFLECTOR H SOCKET CORD ASSY XJ BODY ASSY XJ DAMPER, HEADLIGHT SCREW, PAN HEAD H COLLAR, BODY FITTING H DAMPER, HEADLIGHT BOLT WASHER, PLATE D12

44 FIG. 32 TAILLIGHT PART DESCRIPTION REMARKS 1 3FA TAILLIGHT UNIT ASSY A BULB (12V 21/5W) BAND, SWITCH CORD GROMMET WASHER, PLATE COLLAR WASHER, PLATE WASHER, SPRING NUT FA BRACKET, TAILLIGHT 1 1 3FA BRACKET, TAILLIGHT 1 3FA BRACKET, TAILLIGHT GROMMET L7 COLLAR WASHER, PLATE BOLT, FLANGE D13

45 FIG. 33 HANDLE SWITCH. LEVER PART DESCRIPTION REMARKS 1 5KJ LEVER HOLDER ASSY (RIGHT) GH HOLDER, LEVER GH LEVER GH LEVER JM LEVER, LOCK UY COVER FA PIN, LOCK UY PIN, LOCK UY COLLAR, LEVER GH SPRING, RETURN UY SPRING XJ HOLDER, LEVER LOWER BOLT NUT, U BOLT WASHER, SPRING FA RING, SNAP SCREW, PAN HEAD BOLT, FLANGE JM 8331L 10.PLATE, STOPPER BOLT NUT FA FRONT STOP SWITCH ASSY V HOLDER, LEVER V HOLDER, LEVER LOWER X LEVER BOLT D14

46 FIG. 33 HANDLE SWITCH. LEVER PART DESCRIPTION REMARKS NUT, U SCREW, PAN HEAD WASHER, SPRING KJ SWITCH, HANDLE BAND, SWITCH CORD BOLT NUT D15

47 FIG. 34 ELECTRICAL 1 PART DESCRIPTION REMARKS 1 3FL C.D.I. UNIT ASSY SCREW, PAN HEAD WASHER, SPRING WASHER, PLATE NS IGNITION COIL ASSY BOLT WASHER, SPRING M PLUG CAP ASSY F A0 VOLTAGE REGULATOR ASSY SCREW, WITH WASHER KJ WIRE HARNESS ASSY TB BAND, SWITCH CORD XJ MAIN SWITCH ASSY HN CAP, KEY GG CONTROL UNIT ASSY SCREW, PAN HEAD WASHER, SPRING WASHER, PLATE XJ PILOT LIGHT ASSY RED BULB (12V 3.4W) U LABEL XJ OIL LEVEL GAUGE ASSY KJ STOP SWITCH ASSY CLAMP E2

48 FIG. 35 ELECTRICAL 2 PART DESCRIPTION REMARKS 1 2EK REFLECTOR, FRONT WASHER WASHER, SPRING REFLECTOR, REAR WASHER WASHER, SPRING Y REAR REFLECTOR ASSY WASHER, SPRING NUT 1 1 E3

49 FIG. 36 EMBLEM.LABEL 1 PART DESCRIPTION REMARKS 1 4EM STAY, PLATE FITTING 1 1 UR FOR DPBSE 4EM STAY, PLATE FITTING 1 1 UR FOR YB 2 5FE LABEL, WARNING RIVET, BLIND WASHER, PLATE 6 5 3JM STAY, PLATE FITTING 2 1 UR FOR DPBSE 3JM STAY, PLATE FITTING 2 1 UR FOR YB 6 5FE LABEL, CAUTION RIVET, BLIND WASHER, PLATE 4 9 3GD 2153E 00 EMBLEM, YAMAHA 1 UR FOR DPBSE 3GD 2153E 10 EMBLEM, YAMAHA 1 UR FOR YB 10 3GD 2153E 00 EMBLEM, YAMAHA 1 UR FOR DPBSE 3GD 2153E 10 EMBLEM, YAMAHA 1 UR FOR YB 11 3JM LABEL, CAUTION RIVET, BLIND WASHER, PLATE FE 2151H 01 LABEL RIVET, BLIND WASHER, PLATE KJ 2163G 10 EMBLEM 1 2 UR FOR DPBSE 5KJ 2163G 20 EMBLEM 1 2 UR FOR YB 18 5KJ 2163H 01 EMBLEM 2 2 UR FOR DPBSE 5KJ 2163H 10 EMBLEM 2 2 UR FOR YB 19 5KJ 2173L 30 GRAPHIC SET 1 1 UR FOR DPBSE 5KJ 2173L 40 GRAPHIC SET 1 1 UR FOR YB 20 5LP 2819R 00 TAG, WARNING 1 E4

50 FIG. 37 EMBLEM.LABEL 2 PART DESCRIPTION REMARKS 1 4EM STAY, PLATE FITTING 1 1 UR FOR DPBSE 4EM STAY, PLATE FITTING 1 1 UR FOR YB 2 5FE LABEL, WARNING RIVET, BLIND WASHER, PLATE 6 5 4WU LABEL, WARNING 1 FRENCH 6 3JM STAY, PLATE FITTING 2 1 UR FOR DPBSE 3JM STAY, PLATE FITTING 2 1 UR FOR YB 7 5FE LABEL, CAUTION RIVET, BLIND WASHER, PLATE JM LABEL, CAUTION 2 1 FRENCH 11 3GD 2153E 00 EMBLEM, YAMAHA 1 UR FOR DPBSE 3GD 2153E 10 EMBLEM, YAMAHA 1 UR FOR YB 12 3GD 2153E 00 EMBLEM, YAMAHA 1 UR FOR DPBSE 3GD 2153E 10 EMBLEM, YAMAHA 1 UR FOR YB 13 3JM B1 LABEL, CAUTION JM LABEL, CAUTION RIVET, BLIND WASHER, PLATE FE 2151H 01 LABEL RIVET, BLIND WASHER, PLATE WU 2151H 10 LABEL 5 1 FRENCH 21 5KJ 2163G 10 EMBLEM 1 2 UR FOR DPBSE 5KJ 2163G 20 EMBLEM 1 2 UR FOR YB 22 5KJ 2163H 01 EMBLEM 2 2 UR FOR DPBSE E5

51 FIG. 37 EMBLEM.LABEL 2 PART DESCRIPTION REMARKS 22 5KJ 2163H 10 EMBLEM 2 2 UR FOR YB 23 5KJ 2173L 30 GRAPHIC SET 1 1 UR FOR DPBSE 5KJ 2173L 40 GRAPHIC SET 1 1 UR FOR YB 24 4SH 2416E 00 LABEL, CAUTION ADA 1 E6

52 FIG. 38 EMBLEM.LABEL 3 PART DESCRIPTION REMARKS 1 4EM STAY, PLATE FITTING 1 1 UR FOR DPBSE 4EM STAY, PLATE FITTING 1 1 UR FOR YB 2 5FK LABEL, WARNING RIVET, BLIND WASHER, PLATE 6 5 3JM STAY, PLATE FITTING 2 1 UR FOR DPBSE 3JM STAY, PLATE FITTING 2 1 UR FOR YB 6 5FK LABEL, CAUTION RIVET, BLIND WASHER, PLATE 4 9 3GD 2153E 00 EMBLEM, YAMAHA 1 UR FOR DPBSE 3GD 2153E 10 EMBLEM, YAMAHA 1 UR FOR YB 10 3GD 2153E 00 EMBLEM, YAMAHA 1 UR FOR DPBSE 3GD 2153E 10 EMBLEM, YAMAHA 1 UR FOR YB 11 4GB 2155A 00 MARK,EC KJ M0 LABEL, CAUTION RIVET, BLIND WASHER, PLATE FK 2151H 00 LABEL RIVET, BLIND WASHER, PLATE KJ 2163G 10 EMBLEM 1 2 UR FOR DPBSE 5KJ 2163G 20 EMBLEM 1 2 UR FOR YB 19 5KJ 2163H 01 EMBLEM 2 2 UR FOR DPBSE 5KJ 2163H 10 EMBLEM 2 2 UR FOR YB 20 5KJ 2173L 30 GRAPHIC SET 1 1 UR FOR DPBSE 5KJ 2173L 40 GRAPHIC SET 1 1 UR FOR YB E7

53 FIG. 39 EMBLEM.LABEL 4 PART DESCRIPTION REMARKS 1 4EM STAY, PLATE FITTING FE LABEL, WARNING RIVET, BLIND WASHER, PLATE 6 5 4SH LABEL, WARNING 1 6 3JM STAY, PLATE FITTING FE LABEL, CAUTION RIVET, BLIND WASHER, PLATE SH LABEL, CAUTION GD 2153E 00 EMBLEM, YAMAHA GD 2153E 00 EMBLEM, YAMAHA JM LABEL, CAUTION JM LABEL, CAUTION RIVET, BLIND WASHER, PLATE FE 2151H 01 LABEL RIVET, BLIND WASHER, PLATE LB 2151H 01 LABEL KJ 2163G 10 EMBLEM KJ 2163H 01 EMBLEM KJ 2173L 30 GRAPHIC SET 1 1 E8

54 NUMERICAL INDEX PART GRID PART GRID PART GRID PART GRID PART GRID PART GRID 2XJ W215C C1 C 5 2XJ W215C 81 C 5 2XJ W215D C0 C 5 2XJ W215D C1 C 5 2XJ W215D 80 C 5 2XJ W2151 C1 C 5 2XJ W C 5 2XJ W216C N1 C 6 2XJ W216C R1 C 6 2XJ W2161 N1 C 6 2XJ W2161 R1 C 6 4BE W D 2 2XJ B 2 1K B 2 3R B 2 3R B 2 2XJ B 2 10V 1131E 00 B 2 2XJ B 2 3JM B 2 37F B 3 37F B 3 37F B 3 37F B 3 37F B 4 10V B 3 3JM B 3 3JM B 3 3JM B 3 2XJ B 3 4L B 3 2XJ B 3 2XJ B 3 43G B 3 37F B 3 2XJ B B B B 11 10V B B 5 10V B 5 2XJ B 6 2HF B 6 2HF B 6 58T B 6 3JM B 6 2XJ B 7 10W B 7 2MA B 7 2XJ B B 7 4L B B B B B B 7 2GU B 7 2GU B 7 2GU B B 7 4L B B 7 12R B 7 2NL B 7 4L B 7 2GU B 7 2XJ B 6 2XJ B 6 2XJ B 6 2XJ B 6 59V B 6 2XJ B 6 2XJ B 6 15A B 6 2XJ B 6 2XJ B 9 3PA B 9 1W B 9 2XJ B 9 2XJ B 9 2XJ B 9 2XJ B 9 4BD B B 9 2XJ 1490J 00 B 8 2GU B 7 2XJ B 10 2XJ B 10 37F B 10 3Y B 11 2XJ B 11 2XJ B 11 37F B 11 2XJ B 11 3JM B 11 2XJ B 12 10V B 12 10V B 12 10V B 12 10V B 12 2JK B 13 3JM B 13 2TV B 13 4V B 13 1V B 13 1HX B 13 37F B 13 1W B 13 2J B 13 1W B 13 37F B 13 37F B 13 1HX B 13 2XJ B 14 2XJ B 14 2XJ B 14 2XJ B 14 2XJ B 14 2XJ B 14 2XJ B 14 2XJ B 14 2XJ B 14 2XJ B 14 2XJ B 14 37F B 14 5H B 15 10V B 15 37F C 3 2XJ C C 3 10V C 2 37F C 2 37F C 2 37F C 2 5X C 2 34X C 2 2XJ C 2 5KJ C 4 4LB 2151H 01 E 8 4WU 2151H 10 E 5 5FE 2151H 01 E 4 E 5 5FE 2151H 01 E 8 5FK 2151H 00 E 7 2XJ C 5 3GD 2153E 00 E 4 E 5 E 7 E 8 3GD 2153E 10 E 4 E 5 E 7 4GB 2155A 00 E 7 2XJ C0 C 5 2XJ C 5 4SH E 8 4WU E 5 5FE E 4 E 5 5FE E 8 5FK E 7 4EM E 4 E 5 E 7 E 8 4EM E 4 E 5 E 7 3JM E 4 E 5 E 7 E 8 3JM E 4 E 5 E 7 2XJ C 6 3JM C 6 5KJ 2163G 10 E 4 E 5 E 7 E 8 5KJ 2163G 20 E 4 E 5 E 7 5KJ 2163H 01 E 4 E 5 E 7 E 8 5KJ 2163H 10 E 4 E 6 5KJ 2163H 10 E 7 3JM C 6 3JM B1 E 5 3JM E 8 3JM E 4 E 5 E 8 5KJ M0 E 7 3JM E 5 4SH E 8 5FE E 4 E 5 E 8 5FK E 7 2XJ 2171A C0 C 5 2XJ 2171A 90 C 5 2XJ 2172W 00 C 7 5KJ 2173L 30 E 4 E 6 E 7 E 8 5KJ 2173L 40 E 4 E 6 E 7 2XJ C 7 2XJ C 7 2N C 7 2XJ C 8 2XJ C 8 2XJ C C 8 1W C 9 2K C 8 2JN C C 12 C 13 2GU C 8 2GU C 8 30X C 4 4V C 4 2XJ 2219X 00 C 8 38W C 8 2XJ C 9 2XJ C 9 2XJ C 9 2XJ C 9 2XJ P2 C 9 2XJ C 9 2XJ P2 C 9 2XJ C 9 2XJ C 9 2XJ P1 C 9 2XJ C 9 2XJ P2 C 9 2XJ C 9 22W C 9 1NU C 9 22W C 9 1NU C 9 2XJ C 11 2XJ 2331R 00 C 13 2XJ P0 C 13 2XJ C 13 2XJ C0 C 5 2XJ C 5 3JM D 3 2XJ D 3 1UY C 12 3JM D 3 2XJ D 3 2XJ C 12 2XJ C 12 3JM C 12 3JM C 12 1UY C 10 2XJ C 10 8K C 10 2XJ C 10 1UY C 10 1UY C 10 2XJ C 10 1UY C 10 2XJ C 14 2XJ 2414H 01 C 14 3JM 2414J 00 C 14 4SH 2416E 00 E 6 55W C 14 4X C 14 3AJ C 14 3AJ C 14 5KM C 14 5KJ 2470F C0 C 15 5KJ C0 C 15 4K C 15 4K C 15 29U C 15 M1

55 NUMERICAL INDEX PART GRID PART GRID PART GRID PART GRID PART GRID PART GRID 2XJ D 2 1UY D 2 2XJ D 2 52H 2513A 00 D 2 D 3 52H D 2 52H D 3 2XJ D 2 2XJ D 2 2XJ D 4 2XJ D 4 5G D 2 D 3 2XJ D 6 2XJ D 4 2XJ D 4 2XJ D 4 2XJ D 4 2VY D 4 2XJ D 4 2XJ D 4 2XJ D 6 2XJ D 6 2XJ D 6 2XJ D 6 2XJ D 6 2XJ D 6 2XJ D 6 2XJ D 6 2XJ D 6 2XJ D 6 2XJ D 6 2XJ D 6 2XJ D 6 5FK D 7 2GU D 7 1NV D 7 5NF 2622K 00 D 7 5LP D 7 2GU 2625G 01 D 7 2GU 2625H 00 D 7 2GU 2625J 00 D 7 3GG D 7 2GU D 7 2GU 2628F 00 D 7 2GU 2628G 00 D 7 2GU 2629K 00 C 10 52H 2631G 00 D 8 2XJ D 7 2GU D 7 2GU 2633K 00 B 8 5KJ D 8 52H D 8 2XJ D 6 2XJ D 8 52H D 8 52H D 8 2XJ D 8 2GU D 7 3FA D C 15 3JM D 9 5KJ D 9 5KJ D 9 3JM D 9 3JM D 9 2XJ C 4 1NV 2811A 01 C 4 5LP 2819R 00 E 4 5GT 2836B 10 D 7 2HR D 10 2XJ 2842M 00 D 10 3JM 2845N 00 D 10 3JM 2845N 10 D 10 5KJ 2845R 00 D 10 5KJ 2845R 10 D 10 2XJ M0 D 11 82F A0 E 2 2T C 6 3NS E 2 1M E 2 2XJ E 2 5KJ E 2 3GG D 7 3HN E 2 3JM 8259E 00 B 8 5KJ E 2 38V D 14 2XJ D 14 38V D 14 4V D 7 5KJ D 14 3GH D 14 3JM 8331L 10 D E 2 2XJ E 2 4U E 2 23X D 14 3GH D 14 1UY D 14 3GH D 14 1UY D 14 3TB E D 13 D 15 D 7 1UY D 14 3JM D 14 3GH D 14 1UY D 14 3FA D 14 5KJ D 15 3FA D 14 21V D 12 52H D 12 52H D 12 52H D 12 2XJ D 12 52H D 12 52H D 12 2XJ D 12 52H D 12 3FA D 13 3FA D 13 3FA D 13 3FA D 13 1A D 13 2EK E 3 3Y E E 3 14L M0 D 11 3FL E 2 2XJ M0 D 11 3JM D 11 2AL M0 D 11 3GG E 2 2XJ E D 2 D D D 4 D D D C C C C D D F7 C D D F0 D C D D B B B B D B C C D 14 D C C 5 C C C C D E B D D C B B D C 10 D D D D D 14 D B B D B B C 12 C 13 C C C E 4 E 5 E 7 E L5 C D D D B B C 4 D C C 12 C 13 D F2 D C 10 C B L6 D C B D D J4 B E8 B D L5 B P2 B J7 B B L6 B B A9 C C D B B B D B B B B B C D D C E 4 E 5 E 7 E E 4 E 5 E 7 E B B B C B C B C C C C L7 D D H4 C C C R0 C R3 C U6 C 12 C R1 D K3 B U7 D B F8 B J1 C J3 C E9 C B B B 9 M2

56 NUMERICAL INDEX PART GRID PART GRID PART GRID PART GRID PART GRID PART GRID B B E B C C B B B B B C C D D C D C D A0 D B D 2 D D B C B C C C 10 C 11 D C 9 D D C D D B 6 B B 8 D D 15 D 7 E C 6 E D D 13 D 14 E B 13 C 5 C B 10 B 6 E C B B B C B D B D B D B D 2 D C C B C D 2 D C B C D D B B B B B B D H6 B L4 B B B B C B B B D C B D C D B B B C 12 C 13 C B D 2 D X3 D W8 D W7 D W9 D D D B B B B D E B 13 D 13 D 2 D D C B D D B 6 C C 5 C 6 D 14 D C C D D D 4 D D D C C C B B 9 D D C C C D C E B D C B D C C D D B B B D D 14 D B D B D D 15 D B E B 10 B B B 10 B B B D D B D B B D C C B B B B 10 M3

57 ENGINE CYLINDER HEAD... CRANKSHAFT. PISTON... OIL PUMP... INTAKE... CARBURETOR... EXHAUST... CRANKCASE... CRANKCASE COVER 1... STARTER CLUTCH... CLUTCH... TRANSMISSION... SHIFT CAM. FORK... SHIFT SHAFT... CHASSIS ME... FRONT FENDER... REAR FENDER... OIL TANK... REAR ARM... REAR SUSPENSION... STEERING... FRONT SUSPENSION. WHEEL... FUEL TANK... SEAT... FRONT WHEEL... REAR WHEEL... REAR BRAKE... STEERING HANDLE. CABLE... B2 B3 B5 B6 B7 B9 B10 B11 B12 B13 B14 C2 C3 C4 C5 C6 C7 C8 C9 C10 C12 C14 C15 D2 D4 D6 D7 CONTENTS STAND. FOOTREST... D9 GUARD... D10 GENERATOR... D11 HEADLIGHT... D12 TAILLIGHT... D13 HANDLE SWITCH. LEVER... D14 ELECTRICAL 1... E2 ELECTRICAL 2... E3 EMBLEM.LABEL 1... E4 EMBLEM.LABEL 2... E5 EMBLEM.LABEL 3... E7 EMBLEM.LABEL 4... E8 INDEX NUMERICAL INDEX... M1