Hardinge HLV H, HLV-M, and HLV-EM Super-Precision Toolroom Lathes and TFB -H Production Lathe HARDINGE BROTHERS, INC. ELMIRA, NEW YORK U.S.A.

Transcription

1 PARTS LST for Hardinge HLV H, HLV-M, and HLV-EM Super-Precision Toolroom Lathes and TFB -H Production Lathe l \ \ HARDNGE BROTHERS, NC. ELMRA, NEW YORK 90 U.S.A. PHONE: Fax: Revised: February 8, 00 PL-7C Part No. PLC June, 987

2 MODEL- DEPENDENT PARTS Part numbers for some assemblies and individual parts depend on the machine model, whether the machine is a HLV-H, HLV-EM, HLV-M or TFB-H. When locating a part number in the list, check the part description to make certain the assembly and/or individual part applies to your machine. HOW TO ORDER REPLACEMENT PARTS When ordering replacement parts, please provide the following information:. nclude complete serial number of the machine. This is located on the bed at the tailstock end, and on the headstock at the pad for the collet closer bracket.. Give the parts list page number, key number, part name, and part number.. ndicate quantity of each part required.. Specify how and where to ship. HARDNGE BROTHERS, NC. Elmira, New York by Hardinge Brothers, nc.

3 CONTENTS Adjustable Tool Block Bed Assembly HLV TFB Boring Tool Holder Carriage & Cross Slide View... View View ll... 5 Chip & Coolant Guard Collet Closer Collet Closer Guard Contour Turning Attachment View View Coolant Facilities Draw Spindle & Wrench Electric Control Panel HLV TFB... _... Follower Rest Position Stop Drum Position Turret (Model L6) Gear Boxes Dual Dial (HLV-EM) Single Dial (HLV-H) Metric Converter Attachment Headstock ndicator Holder Micrometer Stop Pedestal Assembly Power Feed Clutches Power Feed Control Box Power Feed Housing Assembly Radius Turning Attachment Rear Tool Holder Dual Dial Single Dial Spindle Brake Spindle Drive Motor Assembly Square Turret (Model HTL) Steady Rest Switch Case... : Tailstock Dual Dial Single Dial Taper Turning Attachment Tool Post Slide Dual Dial Single Dial Variable Speed Actuator Assembly... Variable Speed Control Box Variable Speed Pulley Assembly PL-7A

4 \).' '. / / l c 0 (, j.! k \ ' \ \ ' \ \ ' \ ' '. ' ' ' ', '. \ \ Q \ \, \ \ ' \ l';l? 6 OJ lb )). (/) r- -< l:,... -: ', -..., \ - - d===: O d--:l oooo '- :=:::- " 'l [:; J --=--==--=-=--=r-- \._ l/ :j: / "";» s:9..., -/ , ( /Wff /\ L \ 0. \ \. //',. / / /// ' \ \ \ w \. \ \ -/ /95 /?fo 77 \ , / '. / / / / / // _,/ // -' /-"" i \. \ / 9. \ \ \ \\ \ \ \ \ / / -/ / / / / / / A '6 "0 r;-

5 "'0 r;- (A) KEY A T A T L T p T L L H A L H H L H L H L H L H L A c p L H L H L H H L L H L H K L H L L H H L H L L H L H C D K L K L K L 6 c PART NUMBER Q A PCS NAME KEY Lamp (Optional) 7 (For Lamp) 8 (When Lamp 9 Not Ordered) 0 Pad (For Lamp) Plunger Spring Plug 5 L Stop Rod (Left) 6 Nut A Stop Rod (Right) Lead Bushing pr. Lead Bearing Lead Bushing - 7 Nut 8 Lead Bear- 9 ing Nut 50 Taper Pin 5 Nut 5 B Expansion Plug 5 Upper Arm Block 5 Pin 8 Rack Dowel 55 Lead 56 Bed Plate 57 Bed Washer 60 Front 6 8 Lock Washer 6 6 Rear 6 Rear Bearing 6 Lead Bracket 65 Bed Plate Bumper Dowel 66 Knob 67 Handle 68 Reverse Lever Assembly (Consists of Key 69 Nos. 6-9,) 70 Control Lever Hub 7 PART NUMBER M D K L L H L H L H D v L s N L H M D L H L H K L u T L c L H L H L H L H T L A H L p S N T A s 6 A u L H K L L M K L L H ' PCS B B B 8 NAME Taper Pin Lower Arm Speed Shaft Pivot for Lever Snap Ring Reverse Lever 0-Ring Spring Washer Washer For Shaft Nut Speed Lever Assembly (Consists of Key Nos. 7-9,5) Taper Pin Speed Lever Speed Shaft Nut Upper Arm Block Control Lever Assembly Shim (.00) Shim (.00) Shim (.005) Shim (.0) Safety Stop Collar Taper Pin Escutcheon Pin Nameplate (Front) Stop Nut Spring Bed Bolt Washers Hold Down Stud Shim Washer Lock Brass Plug Stop Rod Stop Lock Plug Stop- Drive Bed Seal i tn )::. "< """'..s

6 SECTON A-A \\ ///\ /// \\ \ 6 ' ffi 0 (/) d ):a. (/) r- "'< [_ \ CU\\\ '\ fn r "' "" "".L\JJ / : -- / i r--- 8 \ 9 l );!

7 ""0 0 KEY PART NUMBER PCS NAME H L Lock Washer Mounting Bolt Snap Ring Wave Washer 5 L H Handwheel Key 6 H L A 0 0 q, Spacer for Wave Washer 7 7 A Handwheel 8 H L D Spindle Gear (HLV only) L T Spacer (TFB only) 9 K L Cork 0 L H Spring Pin H C A Spindle Nut for Bearing, v s G Pulley Belt L H Spindle Pulley T Key for P.ulley K L Headstock Frame Assembly (Consists of Key #5-8) 5 L H Bearing Shoulder Bush- ing 6 V D Taper Pin 7 K L Headstock Frame 8 L H Bearing Spacer 9 H C pr. Bearing 0 L H Front Outside Cap L H Seal (Taper Nose cw A Spindle Only) Seal (Threaded and Camlock Spindle only) L H Spindle Lock Pin i KEY PART NUMBER R L H A c D F B v D D v A L H K L L H K L K L L H L H L H L H L H L T PCS 7" 6 D c '-- NAME for Lock Pin Lock for Stop Pin Dowel Pin Dowel Pin Bracket /" Conduit /" Connector Locking Plug Seal for Headstock Switch Mounting Plate Limit Switch Nameplate Seal for Nameplate Spring Plunger for Lock Pin Gasket Spindle (Taper Nose) Spindle (Threaded Nose) Spindle (Camlock) Lock (Taper Nose) Lock (Threaded Nose) Lock (Camlock) (TFB only) Cover (TFB only) (TFB only) (HL V only) ::X: tj (/) d tn r-- '"<:

8 TALSTOCK ASSEMBLY (SNGLE DAL) "' -- (\j '----- J./ (\J (\J (\J.() (\J 6 PL-7A

9 , r;-..., KEY PART NUMBER L H L H c p L H H L E K L M H L R L H c w L H w L H c D c D v D L H L H L H L H M B L H L H H L H L PCS M B M M NAME KEY Feed (English) 8 H L Feed (Metric) 9 6 Bearing 0 End Cap L H T L Dial and Support T L Assembly (English) T L Dial and Support T L Assembly (Metric) L H Spring L H Plug 5 L H Washer 6 0 R Nut Handwheel Assembly Plug Zero Ring Key Handle Stop Pin Stop Pin Lock Nut Feed Nut (English) Feed Nut (Metric) Tailstock Spindle (English) Tailstock Spindle (Metric) Tailstock Center Gib Tailstock Body Locking Plug Clamp Bolt Spacer PART NUMBER PCS NAME Handle Washer Handle.0 Shim.050 Shim.056 Shim.070 Shim Lock Spindle Key Binding Nut (Two-Piece) 0-Ring );! r::: C/) d )::. tn r-- "'<: (/) r- rn 0 ); c

10 (X) 8A A A r:::: () 0 r ;;;;: \ \\ \ 5 9 9A 98 0 lib C r l ' s-+:::'''"''''""''' --::Em j \ \ \ p "'0

11 TALSTOCK (HL V-EM) KEY PART NUMBER PCS NAME s 9 Key A D D End Cap D D Tooth Drive Gear D D A Gear Bushing 5 D D M Dial and Mount Assembly SA Set- 58 D D F Window Frame D D Window Set Washer 7 v D Nut 8 T L Handle 9 D D Handwheel 0 D D Dial and Mount Assembly D D F Front Bushing A D D Brake Shoe 8 D D Spring C D D Spring D D Nylon Plug D D dler Gear c p Bearing D D Feed 5 D Handle Stop Pin 6 c D Stop Pin 7 v D Lock Nut 8 L H Feed Nut D D Tailstock Spindle M B Tailstock Center L H Gib L H Tailstock Body Locking Plug 6 H L Clamp Bolt 7 H L Spacer 8 H L Handle Washer L H Handle T L Shim T L Shim T L Shim T L Shim L H Lock L H Spindle Key 5 L H Binding Nut 0 A Aing -- PL-7A 9

12 COLLET CLOSER 0 C\J en ro '- <.0 C\J C\J r0 C\J C\J L() r0 C\J 0 0 PL-7A

13 "" KEY PART NUMBER PCS NAME KEY R c Lever Yoke Assembly (Consists of Key #7-) 7 9 A Handle w B Lever R E Lever Yoke R 0 0 o.,a 5 R A Swivel Block Pilot c Nut Retaining Ring 9 v D Link Pin *0 R Retaining Nut R Bearing * 5 7 A A Clutch Cone 7 A Clutch Finger R G A Shell Guard 5 L H A Connecting Link c Bracket Retaining Pin H L A Adjusting Nut Assembly (Consists of Key -8 and 9) 8 H L Adjusting Nut Key 0 L H Spindle (Tapered L H c or Threaded Nose) Spindle (Camlock) Spring Cap 7 B Adjusting Finger Retaining Pin L H Spring 7 T L Key Retaining Ring A Stop Ring -- Must be ordered together as Clutch Cone and Retaining Ring Assembly, 57A PART NUMBER PCS NAME R r, -t

14 COLLET CLOSER GUARD,.---'""'"" f PL-7A

15 "'0 KEY PART NUMBER B K L H M D L H A 0 0 o,o L H a c PCS NAME Spacer Hinge B Nut Link Warning Tag Bearing Cap Cap Plug Guard Rubber Gasket KEY PART NUMBER PCS NAME """" en r- ' Ci)

16 VARABLE SPEED CONTROL BOX 5 PL-7A

17 VARABLE SPEED BOX KEY PART NUMBER PCS NAME Connector ". Hose A H Control Unit 5 L M On/Off Switch 6 K L Speed Control Box 7 v D Coolant Switch (HLVH and TFB with Coolant) L H Cover (TFB without Coolant) 0 R Ring (TFB without Coolant) L H Nut (TFB without Coolant) 8 H L Brake Switch (HLVH only) 9 L H Window 0 L H A Front Plate (HLVH with Coolant) L H A Front Plate (HLVH without Coolant) L T A Front Plate (TFB only) D v ndicator Tip Set Lock K L Support PL-7A 5

18 SPNDLE DRVE MOTOR ASSEMBLY 0 C\J C\J co C\J ' C\J \ (.0 C\J l{) C\J 6 PL-7A

19 "0 r;- );! KEY PART NUMBER T D CM v s G s s v s A H s A T p MD H C B A K L A D V E B A H L H L B K MD H L fa A D PCS NAME KEY Motor (0 Volt,60 Hz H and 00V,50Hz Machines v Only) 5 Motor (08V,60Hz) 6 u Motor (60V,60Hz) 7 u Motor (575V,60Hz) 8 D Motor (0/60V,60Hz) Motor (0,50Hz) Motor (80V, 00V, 5V, and 0V,50Hz) Washer Nut Motor Belt Set- Motor Pulley c (60 Hz. Machines Only) Motor Pulley (50 Hz. Machines Only) Nut Washer Stud Bolt Washer Motor Mounting Plate Nut Electric Brake Assembl nsulator Bushing nsulator Bushing Washer Lock Washer Lower Plate Support PART NUMBER L A s A v PCS NAME Upper Plate Rubber Bushing Washer Lock Washer Nut Hinge Bolt - r rn t) : 0 a :::0 )). OJ r- ""<

20 SPNDLE BRAKE = 8 PL-7A

21 , KEY PART NUMBER PCS NAME E B E B E B A E B E B F B C H c B E B E B L H B u Brake Housing Coil Armature Plate Bushing Support Adjusting Bushing Cork Key Nut Spring Adjusting 90-Degree Connector nsulator Wire (8") Terminal... co r rn OJ

22 VARABLE SPEED PULLEY ASSEMBLY '- <0 (J) 0 C\l r<> o;;t l() (!) C\l C\l (\J C\l (\J C\l (\J (!) L() OJ (\J "'"". 'b """ (J) (\J 0 PL-78

23 "tj r; );! \)...a. KEY PART NUMBER DV B D V D V B N p Q s c w p Q s Q S A D v D v Q s D V A p D v D v p D V A c H A D V PCS NAME Shaft Nut Outer Pulley Plug Lock Washer Nut Pivot - Shim Bearing Retaining Ring Lock Washer Nut Pivot Support Bracket nsulator Rubber Washer Washer Bushing Washer B Nut Bumper Bushing B Nut Lock Washer Bolt Pulley Hanger Support For Drive Key nner Pulley Assembly Consisting Of: KEY PART NUMBER D v D v A PCS NAME Bushing nner Pulley = ::0 );; OJ,... ll m t) "tj,... ll "'<: )). OJ,... "'<:

24 , 5 -L 6-_ \ 7 l ""i""p.ll-.a.,,, : f---h = r ll ); m 0 () ):; 0 lj "'< l \ <f t="r l:i===:-----_ A 8 C "'0 r;- ).!

25 "'0 (A) KEY s 7 5 D v D v D v B D v B D v N 7 v s D v D v D v B D v u T L T L D V E T L D v B D v S L D V A D V A c M 5 p M D PART NUMBER , PCS NAME 6 Roll Pin /" Connector Trip for Switch Spring Vertical Trip Rod Stop for Trip Rod Nylon Plug Lock Key for Nut Housing Grease Fitting Spring for Nut Housing for Feed Nut Nut for Vertical Locknut for Vertical Shim Washer (.00 ") Shim Washer (.00';) Control Housing Bearing For Vertical Limit Switch nsulator Lock Washer Housing Gasket Cover For Control Housing Lock Washer Nut Lock Washer KEY PART NUMBER D v A K L B D v A C D v D v D v A D v B N p D v c v s c D v B D v D v L H D T L PCS NAME Drive Support Bushing Drive Support Backing Plate Bushing Drive Support nsulator Swivel Pin Drive Support Lock Nylon Plug Bearing Nut Key Worm Wheel Bearing Spacer Bearing Cap Nut for Motor Shaft Worm for Motor Bearing Motor (All Machines Except 575 V.) Motor (575 V. Machines Only) Bearing - - ::0 ):; OJ r- ll tj )). () )i d ::0 )). OJ r-- -<:

26 COOLANT FACLTES PL-7A

27 COOLANT FACLTES KEY PART NUMBER PCS NAME H L Upright 0 R Ring " Hose u A Clamp 5 0 F A Elbow 6 0 F A Slide Connector 7 u A Thumb F B Brass Plug 8 0 F L Elbow Support c p Washer 0 F Spring 0 F Washer 0 F A Valve Body 0 F Valve nsert F Lever 6 0 F A Ring 7 0 F B Nozzle 8 0 F Support 9 6 w Brass Plug 0 0 R Thumb p B Washer K L c Sump Cover (With Oil) K L Sump Cover (Without Oil) K L Close Nipple Straight Connector 5 A D Nylon Washer (With Oil) (With Oil) R A Gasket (With Oil) L H Cover (Without Oil) (Without Oil) Dot Plug (Without Oil) Degree Connector /" Conduit Degree Connector T M Pipe Plug (Without Oil) 7 K L B Oil Pan c M Lock Washer 9 K L Pump Assembly A D A Warning Tag 0 A H Degree Connector K L Hose Connector K L A Pump nlet Assembly L H Hose L H Hose Clamp M D Plug G Pipe Nipple J L / Elbow Pipe Nipple PL-7A 5

28 \) 0) r= --,.,. VEW''ri.' ' :? h VEW"B" 0? 6 / / / \ ;:-:-.:::::.=:.-.==,_::0=-== /.:-.:r-::r:::::-_:::..;:_=: _:l;:.'- i,/ _] : i ($EE / VEW ""). A lsee VEW T.- ',.j.-; : -t_r:::--.-:-:-==:--i:-.:...-:::.:.::"":::.:j_ / 7 i 8 VEW''c" 9,\ \\ ' VEW "cl' \ 789/ // ---..,5 6 )::., e5 8 <:... Ci) ;,i " ' rr_:.- -: ==----==-- ;j "-l '--'-' ! /: j:::}--- i \ \ i \ \ 5 50 \ \ \ i 9 8. rc:?j '. \ \' \\ \ \ \ \ \ 7 6 5, ':""

29 , '="" );! KEY c G c M M 0 c G c G M 0 c G M 0 8 c G c G c G c G c G c M c M c G M 0 G c G c G c G c G 8 c G c G c G c G PART NUMBER A B B B B PCS NAME L Left Panel s Lock Washer Nut Bracket Tie Rod Lock Washer s Short Bushing 5 Nut 5 Lock Washer 5 Washer 5 Bushing Top Shield L Long Bushing Support Shield Nut Lock Washer Tie Rod Lock Washer A Right Panel Front Shield Pivot Bracket Hinge Washer Lock Washer Top Guard Splash Guard 5 Link Pivot Bracket KEY PART NUMBER c M M G c G G c G F B A c G E N G c G M c M M c G G A c G L c G B M T L c G c G c A 7 c G c G B c G M D c G C L 5 c G B PCS B NAME Lock Washer Nut Bushing Spacer Roller Pin Snap Ring Nameplate Pins s Spacer Nut Shield Clamp Thumb Washer Lock Washer Nut Handle Bracket (Right) Bracket (Left) Support Bracket Lock Washer Nut Washer Guard Frame Right Bottom For Rear Guard Plexiglass Panel Tie Shaft Lock Washer Guard Frame Left Support Bracket :b () 0 <:... Ci)

30 \) ()) STOP "' il 0 r- ):::., 0 ::0 t9 (") 0 <: OJ r- -< CARRAGE ro':-o@, 90 o' ,.. \.90, 0 00 HARDNOE BROTHERS, ELMRA, NY U.S.A. 0 J

31 "U.. ): KEY PART NUMBER PCS NAME K L R B K L M v K L p F K L p F K L p F p F M V B k L K L A B Q " " " Cover Reversing Switch Resistor Bracket Resistor and Retaining Clips (500ohm/5WaH) Tubing Resistor and Retaining Clips (50ohm/5WaH) Tubing Resistor and Retaining Clips (500ohm/5WaH) Tubing Center Washer Mica Washer Power Feed Module Gasket Knob /" Connector :0 gj - ):.. &J "'<

32 POWER FEED HOUSNG.{) <.0 '- CX) <{ cb: z 0 l- frl (f) 0 PL-7A

33 "U KEY H c s T L L H 5 L H 6 *7 a L H E N L H R A H L L H 7 H L 8 L H PART NUMBER A A PCS 8 6 pr Spacer Spring Pin Grommet Shaft Worm Gear Housing Adapter Motor Nut Gear Key Bearing Seal Retaining Ring Shaft Retaining Plug NAME (A) '""" ( ::0 Ci)

34 HL V ELECTRC CONTROL PANEL (.() '-- () ()) N r0 L.() N N i i! \ \ \ N o PL-7A

35 r= c:u c:u KEY PART NUMBER PCS NAME H v A Overload K L Bracket K L nsulator A B B Terminal Block A B c Barrier A B D Clip A B A R Channel K L Marker Strip K L Wire Duct K L Cover s D Rivet v D Contactor J G Disconnect K L Mounting Base A D Ty-Rap ' c M Lock Washer 8 K L nstruction Plate K L F nstruction Plate-French (Canadian Machines Only) w D Washer D Ground Post D Nut 0 0 v B Switch* Lock Washer K L A Rubber Boot Retaining Ring w D Washer D Ground Post D v Nut K L G Switch Plate K L Transformer (0V 60Hz, 60V 60Hz, 0/60V 60Hz Machines Only) K L Transformer (08V 6QHz Machines Only) K L Transformer (575V 60Hz Machines Only) M Transformer (50Hz Machines Only) K L Hole Cover K L A Washer 0 R Ring 5 p Nut 6 R Pin 7. K L Legend Plate 8 L T Switch 9 D v Cutout J H c Fuse 0 L H Contactor D v Cutout M v Fuse S D Terminal Block S D Barrier S D End Clamp S D Nylon Plug S D E p Mounting Track K L 'Marker Strip N C B Rectifier S D A Arc Suppressor D Q R ' Wire nsulation 5 K L Wire Duct K L Cover S D Rivet 6 L H Contactor K L c Switch Case (See Switch Case Assembly) A /" 90 Degree Connector B /" 90 Degree Connector c " 90 Degree Connector D " 90 Degree Connector E " 90 Degree Connector F " 90 Degree Connector G " 90 Degree Connector * Lever and roller, part number R 00079, and spring, part number R 00079, required. <::: ::n :a 0 :a,...

36 KEY PART NUMBER J G K L K L F PCS NAME en A B c D E F G D D v w D K L A D D v B D D v w D K L K L K L M K L A K T K L G M H c H A p D v Q J H c D v M v S D S D s D S D S D E Q K T S D A N C B L H K L c L H K L K L S D L H H VA K L K L V D A B B A B c A B D A B A R K L K L K L S D o o Disconnect nstruction Plate nstruction Plate French (Canadian Machines only) Ground Post Nut Washer Mounting Base Ty-Rap Switch Lock Washer Ground Post Nut Washer Transformer (0/60 Volts,60 Hz) Transformer (08 Volts,60 Hz) Transformer (575 Volts,60 Hz) Transformer (All 50 Hz Machines) Rubber Boot Retaining Ring Switch Lock Washer Switch Plate Lock Washer Hole Cover Washer for Hole Cover 0-Ring Nu.t Cutout Fuse Cutout Fuse Terminal Block Barrier End Clamp Nylon Plug Mounting Track Marker Strip Arc Suppressor Rectifier Contactor Power Case Contactor Wire Duct Cover Rivet Contactor Overload Bracket nsulator Contactor Terminal Block Barrier Clip Channel Marker Strip Wire Duct Cover Rivet /" 90 Deg. Connector /" 90 Deg. Connector /" 90 Deg. Connector /" 90 Deg. Connector /" 90 Deg. Connector /" 90 Deg. Connector /" 90 Deg. Connector =ri OJ :ti -0 0 :ti <: "tl r;- i!

37 TFB ELECTRC CONTROL PANEL 0 c:o l{) 0 (r L J ' \----- ; \ C\ 0) \ \\ \ \ ' ' \ '-.::..;..;;::::;..--' \ \ \ \ ' '\ '\ \ \ v,,_,:.,, Jl Jl / v i "" / v-.;;: 0 '---,_,.-. ;/ -r---_ - -- ks v '- ' ' -- "-'G'J / --- t-- d N d - r- (7) -! ) """"". ---t-- t-- >- /.-,._, / [} a / B' - m r-e;: v /: ', ::: : tl f- v C\ '--.JS ",, rz> -- r--::, - Lv - : v 7., ,,:&._;!.. U.-,,&,., 0 /v "' "' y ' ' / C\ C\ PL-7A 5

38 f L ---] i: \ t \ ' f u-...:.. l-::il \ \ \ : ' ' \ \ -. /.., ', \. \ - --ft:. ',. ' i \\ ' \. \ ' ' ' ' \ \ ' u \' \ \ ' ' \ i \ \ \ \ \ \ i! SECTON A-A \ i "\ \ 5 6 \, \ 7 \ \ \ \ \ lk 9 0 / // / /// / ---""... tt l"t! tj )t, (F) C/J "'< ( -., '. / '.._,/..-:: o :, i ;. \ : i! \ \ \ \. 0 9 \ \ \ \ \ "ll r;- ),!

39 "tl r;- CJ -...J KEY PART NUMBER PCS NAME K L Handle L H Reverse Shaft * 6 c Control Lever Hub t' L H Reverse Lever t 5 L H Reverse Shaft t 6 6 c 0 0 0,6 7 Control Lever Hub t 7 M D Taper Pin Set Brass Plug 9 T B C Stop Rod Bearing H L Dowel Pin for Rack L H Rack for Bed L T Stop Rod L H Bed Plate 5 L H Front Bed H L Lock Washer *6 M D Taper Pin *7 L T Reverse Lever Ring 9 D v Spring Washer 0 0 L Washer S N B Nut Rear Bed H L Lock Washer L H Bed Plate Bumper c D Dowel Pin H L Lock Washer Retaining Ring 7 p A Spring 8 T F B Bearing 9 M L Pawl for Ratchet 0 T F B ndex Rod Plunger T F B Spring L T Stop Rod Bracket T F Shim (.00 ") T F Shim (.00") These parts must be ordered together as KT-00070, Speed Lever Assembly. tthese parts must be ordered together as KT-0007, Reverse Lever Assembly. KEY PART NUMBER T F T F T F T L T F D T L H L F B R T L s 6 A T F u u T F T F T F T F E F p T A S N L H K T V D R v D R PCS c B 6 B 8 NAME Shim (.005") Shim (.0") Ratchet Holder Jam Nut Handle for Ratchet Holder Knob Front Name Plate Rear Name Plate Escutcheon Pin Rubber Grommet Shim Washer Hold Down Stud Bed Bolt Washer Stop Brass Plug Brass Plug Stop (Stamped ) Stop (Stamped ) Stop (Stamped ) Stop (Stamped ) Set Lock Nut Washer Spring Nut Bed Seal & nsert Assembly Drive Bed Forward-Reverse Plate Escutcheon Pin Low-High Plate Escutcheon Pin OJ :b. OJ r- "'<...

40 SVv'/TCH CASE ASSEMBLY 5 6 " \, ', " \ ' 'i'ir?;;;= \ '"'li t ["[?}] _j KEY PART NUMBER D v c R J G K L C K LA K L A H K L K L A L H PCS 0 D NAME Blank Data Plate Escutcheon Pin Operating Handle Assembly Switch Case Assembly Door Assembly (Consists of) Door Data Case For Panel Switch Gasket Retainer Gasket Retainer Hinge Gasket 8 PL-7A

41 DRAW SPNDLE AND WRENCH \ 5 6 KEY 5 6 F B' F B 7 T L F B L H PART NUMBER A A D A PCS i Handle Housing Spanner Wrench Ball Ring Draw Spindle NAME..! PL-7A 9

42 TOOL POST SLDE ASSEMBLY (STANDARD) 0 PL-7A

43 TOOL POST SLDE ASSEMBLY (Standard) KEY PART NUMBER PCS NAME KEY PART NUMBER PCS NAME L H Feed (Standard Machines only) L H Feed (Metric Machines only) Set- T A Lock L H A Bearing T A Cross Feed Crank Assembly Key (Consists Of) L H Block T A Crank 5 L H A Eccentric Shaft T A Handle R Nut 7 L H Eccentric Support L H pr. Bearing 8 H L Wave Washer L H T L Nut 0 L H 0 o o 6 7 Hub 7 L H Stop L H Handle 8 L H B End Cap T L Ball - 9 H L Dowel Pin L H Zero Ring H L Plug L H A Tool Post Slide 5 L H Spring H M Gib 6 L H Friction Plug L H Gib 7 L H Nut H L Shim Spacer (.005) 8 H L E A Dial and Support Assembly (Standard) H L A Center Draw Bolt K L M Dial and Support Assembly (Metric) (Consists Of Bushing And Dial and 6 L H A Wiper Mount Assembly) 7 L H A ndex Slide L H Bushing H L E Dial and Mount Assembly 9 6 A Pilot Ring (Consists Of) H L E Dial Key H L B Mount T L Eccentric Draw Bolt 9 H L Dial Washer and Lock Assembly N Set- (Consists Of) N Set- H L A Washer 5 D s A Nut (Standard) u Lock L H M Nut (Metric) 6 D s AO Lock Nut u Plug L-7A

44 TOOL POST SLDE ASSEMBLY (Dual Dial) KEY PART NUMBER PCS NAME KEY PART NUMBER PCS NAME Key r Set- L H Block 7 D D M Dial And Mount Assembly L H A Eccentric Shaft (Consists Of) L H Support D D Dial 5 L H Hub D D R Rear Dial Bushing 6 H L Wave Washer D D Mount For Dial 7 L H L H Nut 8 L H Handle 0 D D Feed 9 T L Knob D D Tooth dler Gear c D Dowel Pin D D A Bearing L H B End Cap L H pr. Bearings D D Tooth Drive Gear A T L Nut D D Spring B L H Stop 5 D D Plug 5 H L Dowel Pin 6 D D Spring 6 L H A Tool Post Slide 7 D D Brake Shoe 7 H M Gib 9 0 D F Window Frame 8 L H Gib D D Window 9 H L A Draw Bolt Set 0 H L Shim Button Head T A Cross Feed Crank Assembly L H A ndex Slide (Consists Of) L H A Wiper T A Crank T A Handle_ T A Lock Key Set- 7 6 A Pilot Ring R Nut 8 T L Eccentric D D Dial Washer 9 N Set- 5 D D Dial And Mount Assembly 50 D A Nut (Consists Of) 5 D s A Lock Nut D D Dial D D F Front Dial Bushing D D Mount For Dial - PL-7A

45 TOOL POST SLDE ASSEMBLY (DUAL DAL) crl, -, PL-7A

46 CARRAGE AND CROSS SLDE (VEW ) SECTON A-A SEE CLUTO-i ASSEMB._Y 8 B SECTON B-B PL-7A

47 CARRAGE AND CROSS SLDE (VEW ) KEY PART NUMBER PCS NAME p Needle Bearing H Bearing p Needle Bearing c H Bearing 5 K L Bearing 6 T M B Bearing 7 L H Hand wheel Bearing (English) K L M Handwheel Bearing (Metric) * L H Sleeve 0 H L Plug H L E Dial and Mount Assembly (English) K L M Dial and Mount Assembly (Metric) (consist of) H L E Dial H L B Dial Mount L H Bushing Retaining Ring H L Handwheel and Dial Assembly H L Lock H L C Handwheel u Plug Key " shim " shim " shim H " shim s s Lock K L A L Wear Strip (left) K L A R Wear Strip (right) L H Drain Plug L H Dowel Pin L H A Stud 5 L H A dler Gear L H Bearing T L H Shaft for Handwheel (English) K L M Shaft for Handwheel (Metric) D D Shaft for Handwheel (Dual Dial) u K L Gear Rack (English) K L M Gear Rack (Metric) v L H Clutch Disc Assembly w L H ntermediate Gear X L H Clutch Shaft Assembly y L H ntermediate P.F. Gear z L H Tooth Gear PL-7A *Note: Parts 8-8 are for English or Metric machines only. See parts list for Carriage and Cross slide (View ) for the dual dial equivalents to these parts. 5

48 ,J:. 0) ll.., 0 c:: d ::r: m CARRAGE CLUTCH ASSEMBLY CROSS FEED CLUTCH ASSEMBLY lj

49 "tl... KEY PART NUMBER c p A c p c p c p c p T L c p c p K L c p A L H c p ' 0 L H H c L H K L L H L H L H L H p c p s p A L H L H L H c p A R R L H L H T L c p PCS 8 6 M NAME Cover Adjusting Nut Stop Adjusting Bolt Welch Plug Nut Clutch Bearing Spacer ( on Carriage Clutch on Cross Feed Clutch) Clutch Spring for Carriage Clutch Spring for Cross Feed Spacer Snap Ring Clutch Bearing Longitudinal Clutch Gear Snap Ring Bowed Washer Clutch Disc Assembly (English Dials) Clutch Disc Assembly (Metric Dials) Cross Feed Clutch Shaft Clutch Disc Cork and Plate Assembly Cross Feed Gear Assembly Nut Spring Seat Spring for Clutch Plunger Plunger (HLV-H),Carriage Feed Plunger (HLV-H),Cross Feed Plunger (TFB-H) Clutch Body 0-Ring 0-Ring. Clutch Cam Handle Ball Pressure Sleeve ::0 c:: d (lj

50 PEDESTAL ASSEMBLY KEY PART NUMBER PCS NAME C M Lock Washer C M Nut K L D Control Panel Assembly K L c Switch Case Assembly u Rubber Plug F Washer 5 v D B Support for ndicator Rod 6 D V B Pivot Set- 7 H L Speed ndicator Rod 8 G D Captive G D Bushing 9 w E Link 0 K L Rubber Boot Retaining Ring L H Pull Rod K L Cork Pad H p E Brake Adjusting Pate u E Cotter Pin 5 D v Clamp w D Star Washer 6 u E Bumper 7 K L Collet Board T L Washer 0 M D Lock Washer B 9 Nut K L Door K L Knob Assembty, or: K L Knob K L Stud 5 p B Nut K L Shaft 5 F p c Nameplate L H M Nameplate (Mexican Machirlft Only) R Catch for Door R A Shim for Catch c M Lock Washer M D B Washer M D B Nut 7 K L Bushing 5 p B Washer 8 5 p Washer 9 K L Bushing 0 L H Bracket K L Spacer v D A Rear Cover H L Washer K H E Warning Tag (European Machines only) R Escutcheon Pin 5 T L Brass Plug K L A Work Shelf 7 K L A Motor Door L H A Belt Replacement Tag 8 'L-7A

51 PEDESTAL ASSEMBLY SUPER-PREC 5/0N \ \ ' ' t p # ,/ ',, :: Q.,,, ::,, ---,,.,,... ;=z f-= ==jj tr'!.?,..../ ==-======- y-' ' \ \ \ , _ SEE RJLLEY SEE CQQANT FACLTES 7 () \ \ SEE ACTUATOR ASSEMBLY SEE DRVE tv0tor AS$vB._Y PL-7A 9

52 , SECTON B-B 0' ll 60 :0 :0 ); G) rn )). (') :0 0 (/) (/) 6 rn s rn 9 t t ell J 7\ (',... :.. -- _.J -o r..:.., )>

53 ',. > (J KEY PART NUMBER PCS NAME * * s s Lock * D D Spring * Set Sctew *5 D D Dial and Front Bushing Assembly *6 D D Brake Shoe *7 D D M Dial and Gear Bushing Assembly *8 D D F Window Frame D D Window Set Button Head *9 D D Tooth. Drive Gear 0 L H Dowel L H Handwheel Bearing * D D Handwheel Shaft,* D D A Sleeve * K L Carriage 7 L H Cover t8 H L Plunger t9 H c T Spring t0 L H nterlock L H L H Glb t L H t c M Nut t t6 0 A Ring t7 H L Cam Adjust!ng t Brau Plug t Sorew t0 L H Cam t T L Fiber Washer t T L Hub for Handle t M D Taper Pin t T L Handle t5 T L Knob 6 H l Collar 7 H L B Eccentric Shaft *8 D D Handwheel *9 T L Handle *0 D D Tooth dler Gear * c D Dowel * Set * Key 7 H c B Wiper K L Rack Bearing Retainer 50 c p A Plate 5 H L Oil Cup c T Carriage Feed Stop 5 0 w (TFB Machines only) Oil Window C'*W t56 L H Plate t Dot Plug 59 K L Wiper p B Washer 6 T L Ball 6 T L Handle 6 L H SC'*W 6 L H A Lock Bolt 85 L H A Spacer 66 L H Wiper 67 H M Qlla 68 L H Glb L H Wiper 7 L H L H Wiper -- -L- ----L *These parts are for dual dial machines only. See Carriage and Cross Slide (View ) for English or Metric machines. thlv- Machines only. $: G) rn ). -

54 o rr- 7., \) "U' KEY PART NUMBER PCS H c c R L H T L R L H L H H M L H K L L H L H L H L H M 8 L H H L H L L H H L L H r ); Oiler Plate Escutcheon Pin Lead Nut Stop Pin l:j l:j G> 'll )':.. ' ' l:j 0 (/) NAME (/) Dowel Pin Seal Cover Gib Gib Plug Lead Nut (English and Dual Dial Machines Only) Lead Nut (Metric Machines Only) Cover Oiler Gasket Cross Slide Dot Plug Cover (/) r-0 'll... "'0 r;-

55 KEY PART NUMBER PCS NAME Pipe Plug 5 L H Oil Junction Block Ring 7 L H Oil Tube Assembly (to cross slide) (Consists of) 0 F A Ring L H Meter Unit L H Connector L H / 6 Oil Tube L H Compression Nut L H Compression Sleeve L H Oil Tube Assembly (to carriage) (Consists of) 0 F A Ring L H Meter L H Connector L H A Oil Tube L H Compression Nut L H Compression Sleeve ( w L H Oil Tube Assembly (to carriage) (Consists of) 0 F A Ring L H Meter L H Connector c H Oil Tube L H Compression Nut L H Compression Sleeve 8 0 ' Oil Window 9 L H Bushing 0 c H Bushing Teflon Sheet H L Bearing Note: Part Numbers - are for English or Metric machines only. L H End Cap L H pr. Bearing 5 L H Nut 6 L H Bushing 7 L H Zero Ring 8 H L E Dial and Support Assembly (English Machines Only) K L M Dial and Support Assembly (Metric Machines Only) 9 u Plug 0 H L Dial and Washer Assembly u (Consists of) Lock H L A Washer R Nut T A Crank Assembly (Consists of) T A Crank T A Handle T A Lock Set- Note: Part Numbers 8-6 are for dual dial machines only Set- 9 T A Lock 50 T A Crank Assembly (Consists of) T A Crank T A Handle 5 R Nut 5 D D Dial Washer 5 D D F Window Frame D D Window Button Head Set 5 D D Dial and Mount Assembly (English) 55 D D F Front Dial Bushing Set- D D Spring D D Brake Shoe 56 D D M Dial and Mount Assembly (Metric) 57 D D R Rear Dial Bushing D D Spring D D Brake Shoe D D Nylon Plug 58 D D Tooth Drive Gear 59 L H Nut 60 L H pr. Bearing 6 c D Dowel Pin 6 D D A End Cap H L Seal 6 L H Cross Feed (English Machines Only) L H M Cross Feed (Metric Machines Only) D D Cross Feed (Dual Dial Machines Only) * Factory installation required. ---" ::0 G) fll ):a f! 0 fll s fll ::e CAl....::::

56 RADUS TURNNG ATTACHMENT l lc\ ' ' l ::.-::.':::== i f"-'', '- j -7,5;-- r--' '-r- ': ) -; \\ PL-7A

57 RADUS TURNNG ATTACHMENT KEY PART NUMBER PCS NAME KEY PART NUMBER PCS NAME R T Ball R Nut R T A Lever R T A c R T Handle Bed Stop Assembly 5 R T Spindle Binding Nut (Consists of Key --5) for Binding Nut R T B Tool Holder Body 6 F Bed Stop 8 R T A Swivel Base 5 6 A Lock Plug 9 L H A Bottom Slide 6 R T Bearing Nut 0 c D Dowel Pin L H A 0 0 0' Base for Bottom Slide 8 D Bed Clamp Bracket R Dowel Pin for Bed Stop 9 D s Safety Latch for Bed Lock N for Slide D s Bushing- for Safety Latch 5 R B Gib for Slide c M Nut 6 N Gib D Link for Locking Handle 7 H L E Dial and Support Assembly (Standard) i D Handle K L M Dial and Support Assembly (Metric) D s Knob 8 D s c Slide End Cap *5 R T A pr Bearings D A Bottom Feed (Standard) 7 R T Locking Plug D M Bottom Feed (Metric) 8 T L Dowel Pin 5 D A Nut for Feed Nut D A Feed Nut (Standard) D s A M Feed Nut (Metric) R T A Spindle tor Feed Nut R T Feed Nut (Standard) 5 R T A Pivot Post R T M Feed Nut (Metric) Pipe Plug 56 R T A Lower Sealing Ring R T A Top Feed (Standard) 57 D Plunger for Bed Clamp R T A M Top Feed (Metric) 58 D L Lower Link for Bed Clamp 5 R T B End Bearing 59 D u Upper Link for Bed Clamp 6 L H pr Bearing 60 D A Adjusting tor Bed Clamp 7 R Bearing Plate 6 D s Nut tor Bed Clamp L H Zero Ring H L Zero Plug H L E A Dial and Support Assembly (Standard) K L M Dial and Support Assembly (Metric) H L Dial Lock and Washer Assembly u Plug - *This part consists of one 5mm O.D. bearing and one 80mm O.D. bearing. 'L-7A 55

58 STANDARD GEAR BOX ASSEMBLY : 0 d f. P J... = lf L-\:..!i J h Jl Jl Jl oe-_'j r--,-- F=F'::5j L--!:_- _{J t--- L PL-7A

59 STANDARD GEAR BOX ASSEMBLY i<ey PART NUMBER PCS NAME. -',.,,.;.; KEY PART NUMBER PCS NAME H L D Spindle Gear H M Hinge R Escutcheon Pin Hinge H L B Name Plate H L Gear Bracket Assembly 5 H L Cover Plate (See Page 6) T L Spacer 7 L H Shift Fork Shaft 5 H L Plunger Handle Assembly 8 H LA Shifter Fork (See Tumbler Shaft Assembly) Lock 6 H LA Tumbler Guide 9 H LA Shifter Fork L H Cover Plate T L Dowel H LA L Pinion Shaft Retaining Ring 9 c D Dowel H LA L Pinion Shaft 0 H L Threaded Taper Pin H L B Bushing T L Plunger A L H dler Shaft (See Page 58) 7 H L Spring B H L B Clutch Shaft Assembly 8 H LA Knob (See Page 58) 9 K L Knob Assembly (Consists of:) c H LA ntermediate Shaft Assembly. K L Knob (See Page 59) K L Stud D H LA Change Shaft Assembly 0 c w Spring (See Page 60) 5 p Nut E H L B Tumbler Shaft Assembly H LA Plate (See Page 6) F H LA Cluster Shaft Assembly (See Page 6) 5 H L Three Change Plate G H LA Reverse Shaft (See Page 6) 6 R Escutcl:leon Pins 7 L H Thread Feed Plate *8 L H Gear Box Housing Assembly NOTE: Gearbox Assembly, LH , Consists of Key Numbers,,, 8..-?A 57

60 STANDARD GEARBOX DLER SHAFT (VEW A) CLUTCH SHAFT (VEW B) KEY PART NUMBER PCS NAME T A Bushing T L Bearing H L Nut KEY PART NUMBER PCS NAME T L Bearing L H Key L H Tooth Gear H L B a. Reverse Gear Assembly Retaining Ring (Key Nos. 5-7) L H Stop Block 5 H L B Reverse Gear 6 T L Bearing 6 T L Rivet 7 L H dler Shaft 7 T L Clutch Tooth 8 L H Knockout Pin 9 N Set H L B Forward Gear Assembly (Key Nos. 8-0) 8 T L Clutch Tooth 9 T L Rivet 0 H L B Forward Gear H L Nut T L Bearing v Bearing H L B Shaft 5 T L Key T L Quick Reverse Assembly (Key Nos. 6-7) 6 T L Bushing 7 T L Clutch 58 PL-7A

61 JNTERMEDA TE SHAFT (VEW C) KEY PART NUMBER PCS NAME T L Ball Bearing T L Key T L ntermediate Shaft Key c D Dowel Pin 5 T L Bushing 6 H L ntermediate Shaft 7 H L A Tooth Gear 8 H L A Tooth Gear 9 H L A Tooth Gear 0 H L A Tooth Gear PL-7A 59

62 STANDARD CHANGE SHAFT (VEW D) KEY PART NUMBER PCS NAME Retaining Ring T L Shim Washer T L Shim Washer T L Shim Washer T L Shim Washer T A Key c D Dowel Pin 5 H LA Tooth Gear 6 H LA Tooth Gear 7 H L Tooth Gear 8 T L Change Gear Key 9 H L Change Shaft 0 T L Bearing Retaining Ring H L A Tooth Gear T L Key T L Key 5 T L Ball Bearing 60 'L-7A