YZF-R1 (5VYE) EUROPE,SOUTH AFRICA YZF-R1 (5VYF) EUROPE YZF-R1 (5VYR) EUROPE,SOUTH AFRICA YZF-R1 (5VYS) EUROPE

Transcription

1 YZF-R1 () EUROPE,SOUTH AFRICA YZF-R1 () EUROPE YZF-R1 () EUROPE,SOUTH AFRICA YZF-R1 () EUROPE 2016/06/09 NEWS No. DATE COMMENT PE0-MC May.,09,2007 FIG.6: WATER PUMP LIST&ILLUSTRATION CORRECTION PE0-MC Jun.,17,2008 MOD:FIG.1 CYLINDER HEAD LIST CORRECTION PE0-MC _Revise Feb.,29,2012 MOD: FIG.32 REAR WHEEL LIST&ILLUSTRATION REVISION PE0-MC Oct.,06,2014 COR:FIG.41 STARTING MOTOR LIST CORRECTION PE0-MC Jun.,02,2016 COR:FIG.11 INTAKE 2 LIST&ILLUST CORRECTION A2 1E5VY-300E1 ( 2E5VY-300E1 )

2 YZF-R1 PARTS CATALOGUE 2005 by Yamaha Motor Co., Ltd. 1st edition, August 2005 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan. A3

3 YZF-R1 YZF-R1 A4

4 FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 6. The asterisk (*) before a reference number indicates modified items after the first edition. 1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) O/S Over Size 3. The number of components for assembly Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. PART DESCRIPTION Q TY 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 4. Applicable colours of graphics are represented in the as shown below. PART DESCRIPTION Q TY 2N X5 FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 FOR MXR 5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual. A5

5 FOREWORD 7. Applicable Serial No. Engine Serial No. Frame Serial No. 8. Applicable Colour Code (The (*) mark shows Model colour.) Abbreviation Colour Name Colour Code DPBMC(*) DEEP PURPLISH BLUE METALLIC C 0564 DRMK(*) DEEP RED METALLIC K 0918 LGB LOW GLOSS BLACK 0098 MBL2 MAT BLACK MT2 MAT TITAN NMD GRAY METALLIC D 0994 RYC1(*) REDDISH YELLOW COCKTAIL S3 SILVER SMX(*) BLACK METALLIC X 0903 YB YAMAHA BLACK 0033 A6

6 MODEL LABEL (1) A label called Model Label is affixed in the location as indicated in (3) below. When using this parts catalogue, please be sure to cross reference the model code production code No. in the catalogue with the model code production code No. indicated on the Model Label affixed onto the product concerned. (2) Model Label Indication (3) Model Label Affixing Location (4) Colouring Information Model Code Colouring Type Code Colour Code Colour Name Abbreviation A 0918 DEEP RED METALLIC K DRMK B 0564 DEEP PURPLISH BLUE METALLIC C DPBMC C 0903 BLACK METALLIC X SMX A 0918 DEEP RED METALLIC K DRMK B 0564 DEEP PURPLISH BLUE METALLIC C DPBMC C 0903 BLACK METALLIC X SMX A 0251 REDDISH YELLOW COCKTAIL 1 RYC1 A 0251 REDDISH YELLOW COCKTAIL 1 RYC1 (5) Model Code Production Code Number of Model Listed in This Parts Catalogue Model Code Production Code No. Country (destination) 010 EUROPE EUROPE 2 FINLAND 050 GREECE HUNGARY 060 UNITED KINGDOM 070 IRELAND SOUTH AFRICA 090 PORTUGAL 020 BELGIUM 010 EUROPE FINLAND 050 GREECE HUNGARY 060 UNITED KINGDOM 070 IRELAND SOUTH AFRICA 080 PORTUGAL 020 BELGIUM Model Code Production Code No. Country (destination) A7

7 CONTENTS ENGINE CYLINDER HEAD... B2 CYLINDER... B3 CRANKSHAFT & PISTON... B4 VALVE... B5 CAMSHAFT & CHAIN... B7 WATER PUMP... B8 RADIATOR & HOSE... B10 OIL PUMP... B12 OIL CLEANER... B13 INTAKE... B14 INTAKE 2... C2 AIR INDUCTION SYSTEM... C4 EXHAUST... C5 CRANKCASE... C8 CRANKCASE COVER 1... C9 STARTER... C11 CLUTCH... C12 TRANSMISSION... C14 SHIFT CAM & FORK... D2 SHIFT SHAFT... D3 CHASSIS FRAME... D4 FENDER... D6 SIDE COVER... D9 REAR ARM... D11 REAR SUSPENSION... D13 STEERING... D14 FRONT FORK... D15 FUEL TANK... E3 SEAT... E6 FRONT WHEEL... E7 FRONT BRAKE CALIPER... E8 REAR WHEEL... E10 REAR BRAKE CALIPER... E12 STEERING HANDLE & CABLE... E13 FRONT MASTER CYLINDER... E14 STAND & FOOTREST... F2 REAR MASTER CYLINDER... F4 COWLING 1... F5 COWLING 2... F8 GENERATOR... F12 STARTING MOTOR... F13 FLASHER LIGHT... F14 METER... F15 HEADLIGHT... G2 TAILLIGHT... G3 HANDLE SWITCH & LEVER... G4 ELECTRICAL 1... G5 ELECTRICAL 2... G7 INDEX NUMERICAL INDEX... M1

8 FIG. 1 CYLINDER HEAD PART DESCRIPTION 1 5VY CYLINDER HEAD ASSY VY GUIDE, VALVE VY GUIDE, VALVE PLUG, STRAIGHT SCREW PIN, DOWEL BOLT, FLANGE BOLT, FLANGE GASKET BOLT, STUD WASHER, PLATE NUT WASHER, PLATE NUT, CROWN WASHER, PLATE BOLT PLUG, SPARK (NGK CR9EK) VY GASKET, CYLINDER HEAD VY COVER, CYLINDER HEAD BE GUIDE, STOPPER VY GASKET, HEAD COVER VY 1482K 00 PLATE SL REED VALVE ASSY VY CAP, CASE BOLT, HEXAGON SOCKET HEAD F0 BOLT VY 1111G 00 RUBBER, MOUNT PIN, DOWEL B2

9 FIG. 2 CYLINDER PART DESCRIPTION 1 5VY CYLINDER VY GASKET, CYLINDER PIN, DOWEL B3

10 FIG. 3 CRANKSHAFT & PISTON PART DESCRIPTION 1 5VY CRANKSHAFT VY CONNECTING ROD ASSY VY BOLT, CONNECTING ROD VY PLANE BEARING, CONNECTING ROD UR BLUE 5VY PLANE BEARING, CONNECTING ROD UR BLACK 5VY PLANE BEARING, CONNECTING ROD UR BROWN 5VY PLANE BEARING, CONNECTING ROD UR GREEN 5 5VY SPROCKET, CAM CHAIN VY A0 PLANE BEARING, CRANKSHAFT UR WHITE 5VY PLANE BEARING, CRANKSHAFT UR BLUE 5VY PLANE BEARING, CRANKSHAFT UR BLACK 5VY PLANE BEARING, CRANKSHAFT UR BROWN 5VY PLANE BEARING, CRANKSHAFT UR GREEN 7 5VY PISTON (STD) VY PISTON RING SET (STD) CLIP VY PIN, PISTON B4

11 FIG. 4 VALVE PART DESCRIPTION 1 5VY VALVE, INTAKE VY VALVE, INTAKE VY VALVE, EXHAUST NL SEAT, VALVE SPRING GM SEAT, VALVE SPRING VY SPRING, VALVE INNER VY SPRING, VALVE OUTER VY RETAINER, VALVE SPRING VY RETAINER, VALVE SPRING HX COTTER, VALVE WG COTTER, VALVE TV SEAL, VALVE STEM SV SEAL, VALVE STEM HX PAD, ADJUSTING 2 (1.20) UR 1HX PAD, ADJUSTING 2 (1.25) UR 1HX PAD, ADJUSTING 2 (1.30) UR 1HX PAD, ADJUSTING 2 (1.35) UR 1HX PAD, ADJUSTING 2 (1.40) UR 1HX A0 PAD, ADJUSTING 2 (1.45) UR 1HX F0 PAD, ADJUSTING 2 (1.50) UR 1HX H1 PAD, ADJUSTING 2 (1.55) UR 1HX K1 PAD, ADJUSTING 2 (1.60) UR 1HX M1 PAD, ADJUSTING 2 (1.65) UR 1HX R1 PAD, ADJUSTING 2 (1.70) UR 1HX U1 PAD, ADJUSTING 2 (1.75) UR 1HX W1 PAD, ADJUSTING 2 (1.80) UR 1HX Y1 PAD, ADJUSTING 2 (1.85) UR B5

12 FIG. 4 VALVE PART DESCRIPTION 14 1HX PAD, ADJUSTING 2 (1.90) UR 1HX PAD, ADJUSTING 2 (1.95) UR 1HX PAD, ADJUSTING 2 (2.00) UR 1HX PAD, ADJUSTING 2 (2.05) UR 1HX PAD, ADJUSTING 2 (2.10) UR 1HX E0 PAD, ADJUSTING 2 (2.15) UR 1HX G0 PAD, ADJUSTING 2 (2.20) UR 1HX J0 PAD, ADJUSTING 2 (2.25) UR 1HX L0 PAD, ADJUSTING 2 (2.30) UR 1HX N0 PAD, ADJUSTING 2 (2.35) UR 1HX T0 PAD, ADJUSTING 2 (2.40) UR 15 3LN LIFTER, VALVE UR BLUE 3LN LIFTER, VALVE UR RED 3LN LIFTER, VALVE (O/S) UR GREEN 16 3FV LIFTER, VALVE UR BLUE 3FV LIFTER, VALVE UR RED 3FV LIFTER, VALVE (O/S) UR GREEN B6

13 FIG. 5 CAMSHAFT & CHAIN PART DESCRIPTION 1 5VY CAMSHAFT ASSY VY CAMSHAFT ASSY VY SPROCKET, CAM CHAIN BOLT, FLANGE CHAIN VY TENSIONER ASSY, CAM CHAIN D GASKET, TENSIONER CASE BOLT VY DAMPER, CHAIN VY DAMPER, CHAIN PIN, DOWEL B7

14 FIG. 6 WATER PUMP PART DESCRIPTION 1 5VY JOINT VY HOSE HOSE CLAMP ASSY O-RING BOLT, FLANGE VY STAY C HOUSING, WATER PUMP BEARING OIL SEAL H SEAL, MECHANICAL VY IMPELLER SHAFT ASSY XV O-RING PIN, DOWEL VY COVER, HOUSING BOLT, FLANGE PIN, DOWEL VY ROTOR ASSY PIN, DOWEL VY HOUSING, ROTOR BOLT VY SPROCKET, DRIVEN BOLT, FLANGE VY WASHER PIN, DOWEL BOLT, HEXAGON SOCKET HEAD A2 O-RING XV PIPE B8

15 FIG. 6 WATER PUMP PART DESCRIPTION O-RING VY PIPE A1 O-RING O-RING VY HOSE A0 CLIP HOSE CLAMP ASSY BOLT, HEXAGON SOCKET HEAD VY PIPE GASKET SCREW, HEXAGON A1 O-RING GROMMET COLLAR BOLT, HEXAGON SOCKET HEAD BOLT, HEXAGON SOCKET HEAD WASHER, PLATE HOSE CLAMP ASSY A0 CLIP B9

16 FIG. 7 RADIATOR & HOSE PART DESCRIPTION 1 5VY THERMOSTAT ASSY LP THERMOSTAT O-RING NUT, CROWN VY PIPE VY HOSE HOSE CLAMP ASSY HOSE CLAMP ASSY VY HOSE HOSE CLAMP ASSY GV 1246A 00 COVER VY HOSE CLIP VY 1243F 00 HOSE, CLIP BOLT, HEXAGON SOCKET HEAD A1 O-RING VY 1243A 00 HOSE VY 1244G 00 HOSE, CLIP WAY VY 1243E 00 HOSE CLIP A0 CLIP VY PIPE HOSE (L18) VY HOSE B10

17 FIG. 7 RADIATOR & HOSE PART DESCRIPTION HOSE CLAMP ASSY VY SEAL, PIPE VY RADIATOR ASSY VY BLOWER ASSY VY BLOWER ASSY GJ BOLT, BLOWER HOLDING GROMMET M COLLAR VY HOSE HOSE CLAMP ASSY CLAMP SL CAP, RADIATOR M COLLAR BOLT WASHER, PLATE WASHER, PLATE BOLT, FLANGE NUT, SELF U-FLANGE CLIP CLIP HOSE CLAMP ASSY GV 1246E 00 COVER VY HOSE HOSE CLAMP ASSY B11

18 FIG. 8 OIL PUMP PART DESCRIPTION CHAIN (DID25 78LE) VY STRAINER HOUSING ASSY O-RING GROMMET VY COLLAR, DISTANCE BOLT, HEXAGON SOCKET HEAD VY PIPE, OIL O-RING BOLT, HEXAGON SOCKET HEAD VY 1316E 00 PIPE, DELIVERY O-RING O-RING VY HOLDER BOLT, HEXAGON SOCKET HEAD B12

19 FIG. 9 OIL CLEANER PART DESCRIPTION BOLT, UNION GH ELEMENT ASSY, OIL CLEANER VY RELIEF VALVE ASSY O-RING VY COVER, STRAINER PLUG, STRAIGHT SCREW GASKET PIN, DOWEL VY GASKET, STRAINER COVER BOLT BOLT, HEXAGON SOCKET HEAD VY PIPE, DELIVERY BOLT, HEXAGON SOCKET HEAD VY OIL COOLER ASSY EB BOLT, UNION EB GASKET JW O-RING B13

20 FIG. 10 INTAKE PART DESCRIPTION 1 5VY JOINT HOSE CLAMP ASSY VY JOINT, CARBURETOR HOSE CLAMP ASSY VY JOINT, CARBURETOR HOSE CLAMP ASSY VY JOINT, CARBURETOR HOSE CLAMP ASSY VY CASE, AIR CLEANER VY CASE, AIR CLEANER VY ELEMENT, AIR CLEANER VY PIPE A GROMMET CA SENSOR, AIR TEMPRATURE VY GROMMET VY SEAL VY SEAL VY SEAL VY PIPE, BREATHER A1 CLIP GROMMET VY STAY VY SEAL VY 1440B 00 JOINT ASSY BOLT SCREW, BINDING VY PLUG B14

21 FIG. 10 INTAKE PART DESCRIPTION 28 5VY DAMPER CLIP VY PROTECTOR, HEAT B15

22 FIG. 11 INTAKE 2 PART DESCRIPTION 1 5VY THROTTLE BODY ASSY 1 1 5VY THROTTLE BODY ASSY D THROTTLE SENSOR ASSY FL THROTTLE SENSOR ASSY VY GEARED MOTOR COMP U WASHER PIN, COTTER SCREW, PAN HEAD SCREW, PAN HEAD VY REGULATOR, PRESSURE KM CLIP VY EXTENSION, WIRE HARNESS V PIPE, JOINT JW PIPE PW 1410F 00.CONNECTOR SCREW, PAN HEAD VY PLUNGER, STARTER VY CASE, STARTER VX SENSOR, PRESSURE SCREW, PAN HEAD WASHER, SPRING WASHER, PLATE FL PIPE SCREW, PAN HEAD WASHER, SPRING PW PIPE PS HOSE C2

23 FIG. 11 INTAKE 2 PART DESCRIPTION 27 5PW NIPPLE DM SEAT, SPRING JW SPRING SL PIPE VY PIPE CC SCREW PW THROTTLE SCREW SET VY INJECTOR ASSY PS O-RING FP GASKET, MANIFOLD JW AIR SCREW SET VY LEVER, STARTER SCREW, PAN HEAD VY PIPE, FUEL A1.CLIP VY HOSE, AIR CLAMP VY PIPE, FUEL CLAMP CLIP VY STAY C3

24 FIG. 12 AIR INDUCTION SYSTEM PART DESCRIPTION 1 5VY AIR CUT VALVE ASSY VY HOSE, BEND VY HOSE, BEND CLIP VY HOSE, BEND CLIP CLIP A0 CLIP CLAMP C4

25 FIG. 13 EXHAUST PART DESCRIPTION 1 5VY EXHAUST PIPE ASSY VY EXHAUST PIPE COMP VY GASKET, EXHAUST PIPE VY ARM, SHAFT (VALVE) VY COLLAR VY HOUSING VY PULLEY VY SPRING VY BRACKET VY GASKET BOLT, HEXAGON SOCKET HEAD M28.NUT VY COLLAR VY VALVE, PLATE WASHER, PLAIN VY PROTECTOR, EXHAUST BOLT, HEXAGON SOCKET HEAD FM GASKET, EXHAUST PIPE NUT VY CATALYST ASSY VY GASKET, SILENCER BOLT, FLANGE JJ BAND, MUFFLER VY MUFFLER ASSY VY GASKET, MUFFLER BOLT, FLANGE VY BAND, MUFFLER C5

26 FIG. 13 EXHAUST PART DESCRIPTION A2.NUT, SPRING PLUG VY MUFFLER ASSY VY GASKET, MUFFLER BOLT, FLANGE VY BAND, MUFFLER A2.NUT, SPRING PLUG VY STAY ASSY., VY DAMPER, MUFFLER COLLAR BOLT, FLANGE G2 WASHER, PLATE NUT, U FLANGE WASHER, PLATE VY STAY ASSY., XV DAMPER, MUFFLER COLLAR WASHER, PLATE BOLT, BUTTON HEAD BOLT,HEX. SOCKET BUTTON VY DAMPER, FOOTREST COLLAR BOLT, FLANGE WASHER, PLATE NUT, U FLANGE VY 1133E 00 CABLE, PULLEY C6

27 FIG. 13 EXHAUST PART DESCRIPTION 55 5VY 1133F 00 CABLE, PULLEY VY P1 PROTECTOR, MUFFLER MBL2 5VY P0 PROTECTOR, MUFFLER MT L2 COLLAR BOLT,HEX. SOCKET BUTTON VY DAMPER, MUFFLER VY 1475P 00 SEAT, VY 1477P 00 SEAT, VY P1 PROTECTOR, MUFFLER MBL2 5VY P0 PROTECTOR, MUFFLER MT L2 COLLAR BOLT,HEX. SOCKET BUTTON VY DAMPER, MUFFLER VY 1476P 00 SEAT, VY 1478P 00 SEAT, C7

28 FIG. 14 CRANKCASE PART DESCRIPTION 1 5VY CRANKCASE ASSY EB NOZZLE O-RING PIN, DOWEL VY PIPE, OIL O-RING BOLT, HEXAGON SOCKET HEAD BOLT, STUD BOLT, STUD BOLT, WITH WASHER BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE GASKET PW GAUGE, LEVEL VY DAMPER, ENGINE MOUNT C8

29 FIG. 15 CRANKCASE COVER 1 PART DESCRIPTION 1 5VY COVER, CRANKCASE BEARING PIN, DOWEL VY HOUSING, BEARING VY COLLAR SCREW WASHER, PLATE VY GASKET, CRANKCASE COVER PIN BOLT BOLT, HEXAGON SOCKET HEAD PX PLUG O-RING VY COVER, CHAIN CASE CLAMP BOLT, HEXAGON SOCKET HEAD BOLT, HEXAGON SOCKET HEAD VY COVER, CRANKCASE VY PROTECTOR, COVER BOLT, BUTTON HEAD VY PLUG, OIL LEVEL O-RING VY GASKET, CRANKCASE COVER PIN, DOWEL BOLT BOLT, HEXAGON SOCKET HEAD VY COVER, OIL PUMP C9

30 FIG. 15 CRANKCASE COVER 1 PART DESCRIPTION PLUG, STRAIGHT SCREW O-RING GASKET BOLT, BUTTON HEAD VY GASKET, OIL PUMP COVER BOLT VY PLATE, BREATHER BOLT, HEXAGON SOCKET HEAD VY HOLDER, CLUTCH CABLE BOLT B PLATE BOLT, HEXAGON SOCKET HEAD BOLT, HEXAGON SOCKET HEAD VY COVER VY GASKET, CRANKCASE COVER BOLT VY COVER, CRANKCASE O-RING SCREW, COUNTERSUNK Y PLUG O-RING H PLUG O-RING PLUG, STRAIGHT SCREW VY STAY GROMMET BOLT C10

31 FIG. 16 STARTER PART DESCRIPTION 1 5VY GEAR, DRIVEN VY ABSORBER WASHER, PLATE VY COLLAR VY STARTER CLUTCH ASSY VY PLATE, STARTER CLUTCH ASSY VY GEAR VY SPACER WASHER, PLATE O-RING BEARING VY GEAR, IDLER VY SHAFT WASHER, PLATE BOLT, HEXAGON SOCKET HEAD C11

32 FIG. 17 CLUTCH PART DESCRIPTION 1 5VY AXLE, PUSH LEVER WASHER, PLATE CIRCLIP BEARING OIL SEAL BEARING VY PRIMARY DRIVEN GEAR COMP VY PLATE, THRUST D CLUTCH BOSS ASSY VY PLATE, SEAT VY SPRING, CLUTCH BOSS VY PLATE, FRICTION VY PLATE, CLUTCH X RING, CLUTCH BOSS VY PLATE, FRICTION VY PLATE, CLUTCH VY PLATE, FRICTION VY PLATE, PRESSURE BEARING A0 SPRING, COMPRESSION SCREW, WITH WASHER VY PLATE, THRUST WASHER, CONICAL SPRING NUT R9 BEARING XV ROD, PUSH VY PUSH LEVER ASSY C12

33 FIG. 17 CLUTCH PART DESCRIPTION SPRING, TORSION WASHER, PLATE CIRCLIP VY PLATE, THRUST VY SPACER VY SPROCKET, DRIVE C13

34 FIG. 18 TRANSMISSION PART DESCRIPTION 1 5VY AXLE, MAIN (15T) COLLAR VY GEAR, 5TH PINION (22T) WASHER CIRCLIP VY GEAR, 3RD PINION (21/23T) COLLAR VY GEAR, 6TH PINION (26T) VY GEAR, 2ND PINION (16T) VY HOUSING, BEARING BEARING WASHER, CLAW WASHER, CLAW BEARING VY PLATE BOLT, HEXAGON SOCKET HEAD VY DRIVE AXLE ASSY BEARING VY COLLAR, DISTANCE COLLAR VY GEAR, 2ND WHEEL (33T) WASHER CIRCLIP VY GEAR, 6TH WHEEL (33T) COLLAR VY GEAR, 4TH WHEEL (35T) WASHER, CLAW C14

35 FIG. 18 TRANSMISSION PART DESCRIPTION WASHER, CLAW VY GEAR, 3RD WHEEL (37T) VY GEAR, 5TH WHEEL (30T) COLLAR VY GEAR,1ST WHEEL (38T) OIL SEAL CIRCLIP CV SPROCKET,DRIVE (17T) WASHER, LOCK NUT H0 WASHER, PLATE A2 BEARING CIRCLIP C15

36 FIG. 19 SHIFT CAM & FORK PART DESCRIPTION 1 5VY SHIFT CAM ASSY POINT, NEUTRAL BEARING VY FORK, SHIFT VY FORK, SHIFT VY FORK, SHIFT VY BAR, SHIFT FORK GUIDE VY BAR, SHIFT FORK GUIDE L1 SPRING, COMPRESSION VY STOPPER, SHIFT BAR VY PLATE, STOPPER BOLT, HEXAGON SOCKET HEAD D2

37 FIG. 20 SHIFT SHAFT PART DESCRIPTION 1 5VY HANGER, SPRING HOOK, SPRING VY STOPPER LEVER ASSY S COLLAR VY STOPPER, SCREW BEARING OIL SEAL CIRCLIP WASHER, PLATE VY SHIFT SHAFT ASSY SPRING, TORSION D.COLLAR VY ARM, SHIFT BOLT, FLANGE VY SHIFT PEDAL ASSY EB COVER, SHIFT PEDAL XV COVER, DUST VY ROD, SHIFT NUT(COUNTER CLOCKWISE) NUT LV JOINT, ROD XV COVER, DUST BOLT,HEX. SOCKET BUTTON D3

38 FIG. 21 FRAME PART DESCRIPTION 1 5VY 2116J 00 BRACKET GROMMET E6 COLLAR BOLT, FLANGE M31 WASHER, PLATE BOLT, FLANGE VY P0 FRAME COMP MBL2 8 5VY REAR FRAME COMP VY SEAL VY SEAL SCREW SCREW BOLT, FLANGE BOLT, FLANGE VY BOSS, ENGINE MOUNT VY BOSS, ENGINE MOUNT BOLT, HEXAGON SOCKET HEAD NUT EB BOLT, ENGINE ADJUSTING BOLT, HEXAGON SOCKET HEAD NUT EB BOLT, ENGINE ADJUSTING PLUG PLUG VY BRACKET, MUFFLER BOLT VY BRACKET D4

39 FIG. 21 FRAME PART DESCRIPTION BOLT, FLANGE VY 2110M 00 COVER ASSY VY 2174X 00.DAMPER VY DAMPER VY 2131P 00 COVER PLATE COMP PLUG SCREW, TAPPING VY 2110M 10 COVER ASSY VY 2174Y 00.DAMPER GROMMET CLAMP VY 2117R 00 COVER VY 2118N 10 LABEL SL DAMPER D5

40 FIG. 22 FENDER PART DESCRIPTION 1 5PW P3 FENDER, FRONT 1 1 UR DRMK 5PW P1 FENDER, FRONT 1 1 UR DPBMC 5PW P6 FENDER, FRONT 1 1 UR SMX 5PW FENDER, FRONT 1 1 YB GROMMET J6 COLLAR BOLT,HEX. SOCKET BUTTON BOLT,HEX. SOCKET BUTTON NUT, FLANGE VY 8212B 00 BOX, BATTERY BAND, BATTERY VY BRACKET, FENDER RIVET, BLIND VY SEAT, BATTERY VY SEAT, BATTERY BOLT RIVET VY 2164G 00 STAY BOLT, FLANGE VY 8212C 00 BOX, BATTERY RIVET RIVET CLAMP XV BAND, TOOL VY P0 FENDER, REAR 1 1 UR DRMK 5VY P1 FENDER, REAR 1 1 UR DPBMC 5VY P4 FENDER, REAR 1 1 UR SMX D6

41 FIG. 22 FENDER PART DESCRIPTION 22 5VY P5 FENDER, REAR 1 1 RYC1 23 5VY SEAL CLAMP VY DAMPER PW SEAL UF SEAL VY SEAL CLAMP CLAMP RIVET RIVET RIVET VY 2163A 00 COVER, REAR FENDER VY 2163E 00 COVER, REAR FENDER SCREW, TAPPING VY PROTECTOR VY 2161G 00 BRACKET BOLT,HEX. SOCKET BUTTON COLLAR VY 2164K 00 PATCH VY 2164L 00 PATCH VY 2164F 00 STAY BOLT, WITH WASHER COLLAR BOLT, WITH WASHER VY PROTECTOR ASSY J.COLLAR D7

42 FIG. 22 FENDER PART DESCRIPTION 49 5VY DAMPER, MUFFLER VY 2838G 00.SEAT SCREW VY TOOL KIT D8

43 FIG. 23 SIDE COVER PART DESCRIPTION 1 5VY Y P0 COVER, SIDE UR DRMK 5VY P1 SIDE COVER ASSY UR DPBMC 5VY P4 SIDE COVER ASSY UR SMX 5VY Y P5 COVER, SIDE RYC1 2 5PW 2174X 00.DAMPER VY 2172E 00.STAY, SIDE COVER PLUG VY DAMPER JK SEAL PW SEAL VY 2172P 00.SEAT, VY 2173P 00.SEAT, UJ DAMPER EMBLEM, YAMAHA 1 1 FOR DRMK EMBLEM, YAMAHA VY 2173L 11.GRAPHIC SET FOR DRMK 5VY 2173E 00.GRAPHIC VY 2174L 11.GRAPHIC SET FOR DRMK 5VY 2173F 00.GRAPHIC RIVET RIVET BOLT,HEX. SOCKET BUTTON NUT, SPRING EMBLEM, YAMAHA 1 1 UR FOR DPBMC EMBLEM, YAMAHA 1 1 UR FOR SMX 19 5VY TANK, RECOVERY VY CAP D9

44 FIG. 23 SIDE COVER PART DESCRIPTION 21 26H ELBOW HOSE VY STAY, BOLT, FLANGE CLIP K6 HOSE (L700) M9 COLLAR BOLT, BUTTON HEAD GROMMET CLIP D10

45 FIG. 24 REAR ARM PART DESCRIPTION 1 5VY P0 REAR ARM COMP MBL2 2 5VY BUSH BEARING U8 BEARING VY COVER, THRUST VY COVER, THRUST BEARING OIL SEAL A COLLAR VY SEAL, GUARD BOLT, BUTTON HEAD X0 COLLAR COLLAR CLAMP VY CASE, CHAIN NUT, SPRING SCREW COLLAR VY SEAL VY 2217A 00 ARM, RELAY VY 2217M 00 ARM BEARING OIL SEAL BOLT, FLANGE NUT, U FLANGE A COLLAR BOLT, FLANGE D11

46 FIG. 24 REAR ARM PART DESCRIPTION NUT, U FLANGE U COLLAR BOLT, HEXAGON SOCKET HEAD NUT, U FLANGE VY SHAFT, PIVOT NUT, SELF-LOCKING WASHER, PLATE VY REAR FENDER COMP GROMMET COLLAR CLAMP SCREW RIVET PW DAMPER BOLT,HEX. SOCKET BUTTON VY LABEL, TIRE D12

47 FIG. 25 REAR SUSPENSION PART DESCRIPTION 1 5VY SHOCK ABSORBER ASSY, REAR BEARING OIL SEAL A COLLAR BOLT, FLANGE NUT, U FLANGE SL BRACKET, UPPER NUT, SELF-LOCKING D13

48 FIG. 26 STEERING PART DESCRIPTION BEARING FV SEAL, STEERING XV COVER, BALL RACE NUT VY WASHER, SPECIAL WASHER, PLATE NUT U8 WASHER, PLATE VY CROWN, HANDLE BOLT XV 2341B 00 EMBLEM BOLT,HEX. SOCKET BUTTON VY STAY COLLAR A0 NUT, SPRING VY STRG, COVER. ASSY K.COLLAR G4 BOLT D14

49 FIG. 27 FRONT FORK PART DESCRIPTION 1 5VY FRONT FORK ASSY (L.H) 1 1 UR FOR DRMK,DPBMC 5VY FRONT FORK ASSY (L.H) 1 1 UR FOR SMX 5VY FRONT FORK ASSY (L.H) VY TUBE, OUTER (RIGHT) 1 1 UR FOR DRMK,DPBMC 5VY TUBE, OUTER (RIGHT) 1 1 UR FOR SMX 5VY TUBE, OUTER (RIGHT) PW WASHER, OIL SEAL PU OIL SEAL V L0..RING, SNAP PU SEAL, DUST VY INNER TUBE COMP VY CYLINDER COMP., FRONT FORK L0.GASKET UX BOLT, HEXAGON SOCKET HEAD VY SPRING, FRONT FORK VY WASHER VY SPACER LC NUT VY BOLT, CAP 1 1 UR FOR DRMK,DPBMC 5VY BOLT, CAP 1 1 UR FOR SMX 5VY BOLT, CAP XJ L0..O-RING BOLT VY FRONT FORK ASSY (R.H) 1 1 UR FOR DRMK,DPBMC 5VY FRONT FORK ASSY (R.H) 1 1 UR FOR SMX 5VY FRONT FORK ASSY (R.H) VY TUBE, OUTER (RIGHT) 1 1 UR FOR DRMK,DPBMC D15

50 FIG. 27 FRONT FORK PART DESCRIPTION 19 5VY TUBE, OUTER (RIGHT) 1 1 UR FOR SMX 5VY TUBE, OUTER (RIGHT) PW WASHER, OIL SEAL PU OIL SEAL V L0..RING, SNAP PU SEAL, DUST VY INNER TUBE COMP VY CYLINDER COMP., FRONT FORK L0.GASKET UX BOLT, HEXAGON SOCKET HEAD VY SPRING, FRONT FORK VY WASHER VY SPACER LC NUT VY BOLT, CAP 1 1 UR FOR DRMK,DPBMC 5VY BOLT, CAP 1 1 UR FOR SMX 5VY BOLT, CAP XJ L0..O-RING BOLT VY UNDER BRACKET COMP BOLT E2

51 FIG. 28 FUEL TANK PART DESCRIPTION 1 5VY YK P0 FUEL TANK COMP. 1 1 UR DRMK 5VY Y FUEL TANK COMP. 1 1 UR DPBMC 5VY YK P2 FUEL TANK COMP. 1 1 UR SMX 5VY YK P3 FUEL TANK COMP. 1 1 RYC1 2 5VY GRAPHIC SET 1 1 FOR DPBMC BOLT VY DAMPER, LOCATING VY BRACKET, FUEL TANK VY DAMPER, LOCATING GROMMET Y6 COLLAR U9 COLLAR VY BRACKET, FUEL TANK VY DAMPER, LOCATING GROMMET Y6 COLLAR BOLT, FLANGE WASHER, PLATE BOLT VY 2413Y 00 BRACKET, TANK FITTING SL DAMPER, LOCATING COLLAR BOLT, FLANGE JJ CAP ASSY BOLT, HEXAGON SOCKET HEAD BOLT PW FUEL PUMP COMP E3

52 FIG. 28 FUEL TANK PART DESCRIPTION 25 5VY BRACKET, FUEL PUMP PW BRACKET, FUEL TANK SCREW, BIND CLAMP SCREW, BINDING JW O-RING BOLT, HEXAGON SOCKET HEAD VY PIPE VY PIPE VY PIPE WAY CLIP VY 2171A 01 P0 COVER, TOP 1 1 UR DRMK 5VY 2171A 01 P1 COVER, TOP 1 1 UR DPBMC 5VY 2171A 01 P4 COVER, TOP 1 1 UR MBL2 FOR SMX 5VY 2171A 01 P5 COVER, TOP 1 1 RYC1 38 5VY 2414J 00 DAMPER, PLATE XV 2834E 00 DAMPER VY DAMPER, SIDE COVER BOLT GROMMET J6 COLLAR M30 WASHER, PLATE NUT, SPRING VY STAY, FUEL TANK VY STAY, FUEL TANK NUT, FLANGE E4

53 FIG. 28 FUEL TANK PART DESCRIPTION BOLT, FLANGE NUT SCREW, BIND VY 2414N 00 DAMPER, PLATE VY 2414P 00 DAMPER, PLATE VY COVER, SIDE PW 2414J 00 DAMPER, PLATE PW 2414H 00 DAMPER, PLATE PW 2411J 01 DAMPER, SIDE COVER VY COVER, SIDE PW 2414J 00 DAMPER, PLATE PW 2414H 00 DAMPER, PLATE PW 2411J 01 DAMPER, SIDE COVER SCREW, WITH WASHER PW 2413B 00 EMBLEM VY 2414K 00 DAMPER, PLATE VY 2414R 00 DAMPER, PLATE VY 2414H 00 DAMPER, PLATE PA LABEL, WARNING PW 2415E 01 LABEL, CAUTION XC 2164B 00 EMBLEM,3D 1 1 E5

54 FIG. 29 SEAT PART DESCRIPTION 1 5VY SINGLE SEAT ASSY VY 2470F 00.SEAT COVER COMP BOLT, HEXAGON SOCKET HEAD VY TANDEM SEAT ASSY VY COVER, TANDEM SEAT SL DAMPER, SEAT VY SEAT LOCK ASSY VY PLATE BOLT, BUTTON HEAD VY SPACER VY 2478E 00 CABLE, SEAT LOCK VY W SEAT LOCK ASSY VY 2117K 01 STAY, LOCK VY 2176V 00 SPRING, LOCK E6

55 FIG. 30 FRONT WHEEL PART DESCRIPTION 1 5VY P1 CAST WHEEL, FRONT 1 1 NMD FOR DRMK 5VY CAST WHEEL, FRONT 1 1 LGB FOR DPBMC 5VY X CAST WHEEL, FRONT 1 1 LGB/HTR FOR SMX 5VY X CAST WHEEL, FRONT 1 1 LGB/LRYS1 2 4XV SPACER, BEARING BEARING OIL SEAL TIRE(120/70 ZR17M/C 58W D218F) 1 UR DUNLOP * TIRE(120/70 ZR17M/C 58W PILOT) UR LM MICHELIN VALVE, RIM (TR412) TAIHEIYO 7 5MT BALANCER, WHEEL (10G) UN 5MT BALANCER, WHEEL (20G) UN 5MT BALANCER, WHEEL (30G) UN 8 5PW AXLE, WHEEL PW CAP BOLT, FLANGE XV COLLAR, WHEEL XV COVER, HUB DUST E7

56 FIG. 31 FRONT BRAKE CALIPER PART DESCRIPTION 1 5VY 2581T 00 DISK BRAKE ASSY 2 2 UR FOR DRMK,DPBMC 5VY 2581T 20 DISK BRAKE ASSY 2 2 UR FOR SMX 5VY 2581T 00 DISK BRAKE ASSY SCREW VY 2580T 00 CALIPER ASSY (LEFT) 1 1 UR FOR DRMK,DPBMC 5VY 2580T 10 CALIPER ASSY (LEFT) 1 1 UR FOR SMX 5VY 2580T 00 CALIPER ASSY (LEFT) PW W PISTON ASSY, CALIPER PW W CALIPER SEAL KIT PW W PISTON ASSY, CALIPER PW W CALIPER SEAL KIT VY W BRAKE PAD KIT SV SUPPORT, PAD SV PIN, PAD GM CLIP J3 W BLEED SCREW KIT VY 2583B 00.PIN, KNOCK VY 2580U 00 CALIPER ASSY (RIGHT) 1 1 UR FOR DRMK,DPBMC 5VY 2580U 10 CALIPER ASSY (RIGHT) 1 1 UR FOR SMX 5VY 2580U 00 CALIPER ASSY (RIGHT) PW W PISTON ASSY, CALIPER PW W CALIPER SEAL KIT PW W PISTON ASSY, CALIPER PW W CALIPER SEAL KIT VY W BRAKE PAD KIT SV SUPPORT, PAD SV PIN, PAD E8

57 FIG. 31 FRONT BRAKE CALIPER PART DESCRIPTION 22 3GM CLIP J3 W BLEED SCREW KIT VY 2583B 00.PIN, KNOCK BOLT, UNION E9

58 FIG. 32 REAR WHEEL PART DESCRIPTION 1 5VY P1 CAST WHEEL, REAR 1 1 NMD FOR DRMK 5VY CAST WHEEL, REAR 1 1 LGB FOR DPBMC 5VY X CAST WHEEL, REAR 1 1 LGB/HTR FOR SMX 5VY X CAST WHEEL, REAR 1 1 LGB/LRYS BEARING OIL SEAL BEARING M07 CIRCLIP PW SPACER, BEARING XV COLLAR, WHEEL VX DAMPER TIRE (190/50 ZR17M/C 73W D218) 1 UR DUNLOP * TIRE(190/50 ZR17M/C 73W PILOT) UR LM MICHELIN VALVE, RIM (TR412) TAIHEIYO 11 5MT BALANCER, WHEEL (10G) UN 5MT BALANCER, WHEEL (20G) UN 5MT BALANCER, WHEEL (30G) UN 12 5SL CLUTCH, HUB BEARING OIL SEAL VY SPROCKET, DRIVEN (45T) BOLT, STUD NUT, SELF-LOCKING WASHER, PLATE COLLAR COLLAR VY PULLER, CHAIN E10

59 FIG. 32 REAR WHEEL PART DESCRIPTION 22 5VY PULLER, CHAIN SL AXLE, WHEEL NUT, SELF-LOCKING R5 WASHER, PLATE BOLT NUT CHAIN (DID50VA8-118LL) JOINT, CHAIN (DID 50VA8-ZJ) P8 WASHER, PLATE E11

60 FIG. 33 REAR BRAKE CALIPER PART DESCRIPTION 1 5SL 2582W 00 DISK, REAR BRAKE SCREW VY 2580W 10 CALIPER ASSY, REAR VY W PISTON ASSY, CALIPER SL W CALIPER SEAL KIT SL BOOT, CALIPER SL SLEEVE, CALIPER SL SUPPORT, PAD SL PIN, SLIDE VY BRACKET, SUPPORT JD BOOT, CALIPER VX W BRAKE PAD KIT CR PIN, PAD DH PLUG SL BOLT UY W BLEED SCREW KIT SL SHIM, CALIPER SL SHIM, CALIPER SL SHIM, CALIPER E12

61 FIG. 34 STEERING HANDLE & CABLE PART DESCRIPTION 1 5VY HANDLEBAR (LEFT) VY HANDLEBAR (RIGHT) XV HOLDER, DAMPER PW END, GRIP BOLT BOLT BOLT H CAP, BOLT YR GRIP (LEFT) YR GRIP ASSY VY CAP, GRIP UPPER XW CAP, GRIP LOWER BOLT, HEXAGON SOCKET HEAD VY THROTTLE CABLE ASSY VY CABLE, CLUTCH VY STAY, DAMPER VY HANDLEBAR SHIMMY DAMPER ASSY NUT, SELF-LOCKING M09 WASHER, PLATE BOLT, HEXAGON SOCKET HEAD VY GUIDE, CABLE BOLT, FLANGE WASHER, PLATE VY WASHER VY 2631E 10 WIRE GUIDE ASSY., BOLT, HEXAGON SOCKET HEAD E13

62 FIG. 35 FRONT MASTER CYLINDER PART DESCRIPTION 1 5VY W MASTER CYLINDER SUB ASSY VY W CYLINDER KIT, MASTER VY W BLEED SCREW KIT VY SEAL VY 2589F 01 BOLT, LEVER VS 2586F 00 NUT, COVER VY LEVER HM FRONT STOP SWITCH ASSY VS 2585H 00 SCREW,SET SL TANK, RESERVOIR VY DIAPHRAGM, RESERVOIR VY BUSH,DIAPHRAGM VY CAP, RESERVOIR VY HOSE, RESERVOIR A3 CLIP VY 2589G 00 HOLDER VY 2589H 00 SCREW VY HOSE, BRAKE BOLT, UNION WASHER, PLATE VS BRACKET, MASTER CYLINDER VS BOLT VY BRACKET, HORN BOLT, FLANGE SCREW MA BAND VY HOLDER, BRAKE HOSE E14

63 FIG. 35 FRONT MASTER CYLINDER PART DESCRIPTION 28 5VY HOLDER, BRAKE HOSE E15

64 FIG. 36 STAND & FOOTREST PART DESCRIPTION 1 5VY STAND, SIDE JJ BRACKET, SIDE STAND NX GUIDE, SIDE STAND PW HOOK, SIDE STAND SPRING, TENSION HOSE (L60) R9 WASHER, PLATE BOLT NUT, U FLANGE J1 WASHER, PLATE F9 WASHER, PLATE JJ LINK, SIDE STAND BOLT BOLT VY BRACKET VY FRONT FOOTREST ASSY (LEFT) E0.BOLT A9 BOLT WASHER, CLAW VY PLATE BOLT,HEX. SOCKET BUTTON G6 BOLT VY BRACKET VY FRONT FOOTREST ASSY (RIGHT) E0.BOLT A9 BOLT WASHER, CLAW F2

65 FIG. 36 STAND & FOOTREST PART DESCRIPTION 28 5VY PLATE SCREW VY 2144G 00 STAY, STOP SWITCH GROMMET COLLAR SCREW, WITH WASHER G6 BOLT JJ FOOTREST, REAR VY 2741L 00 BRACKET SPRING, COMPRESSION BALL JJ WASHER, SPECIAL BOLT NUT, U FLANGE COLLAR JJ FOOTREST, REAR VY 2742L 00 BRACKET SPRING, COMPRESSION BALL JJ WASHER, SPECIAL BOLT NUT, U FLANGE COLLAR BOLT, BUTTON HEAD VY BRACKET, FOOTREST F3

66 FIG. 37 REAR MASTER CYLINDER PART DESCRIPTION 1 5VY PEDAL, BRAKE SPRING, TENSION HOSE SL 2583V 00 RR. MASTER CYLINDER ASSY SL W CYLINDER KIT, MASTER SL 2582A 00.JOINT BP 2585F 00.BUSH SL TANK, RESERVOIR SL DIAPHRAGM, RESERVOIR SL BUSH,DIAPHRAGM SL CAP, RESERVOIR A0 CLIP VY HOSE, RESERVOIR NUT SL JOINT BOLT PIN, CLEVIS WASHER PIN, COTTER BOLT, UNION WASHER, PLATE VY HOSE, BRAKE VY HOLDER, BRAKE HOSE SCREW, WITH WASHER F4