PARTS CATALOG FC420V FC420V-FS50 FC420V-GS50 FC420V-HS50 4-STROKE ENGINE PRODUCT CODE P/N

Transcription

1 FC420V- S50 A-01 TITLE PARTS CATALOG 4-STROKE ENGINE FC420V PRODUCT CODE FC420V-FS50 FC420V-GS50 FC420V-HS50 NOTE P/N

2 FC420V- S50 A-03 PARTS LIST INFOMATION PARTS CATALOG INTRODUCTION This parts catalog lists parts and sub-assemblies provided as service parts. When it becomes necessary to replace parts, always use KAWASAKI GENUINE PARTS which have passed strict inspection which guarantees quality and performance. 1. HOW TO ORDER PARTS 1) When ordering the parts, be sure to use the parts catalog corresponding to the product code. Check the product revision codes on the product and the catalog. 2) Specify the part code (all digits) exactly as listed in this catalog on your parts order. 3) The parts not shown in the illustrations of this catalog are not sold separately; only the complete units or next higher assemblies illustrated are supplied as the service parts. 2. EXPLANATION OF PARTS CATALOG FORMAT 1) Product Code This code describes the product code covered by this catalog. The product revision code, which is a part of the product code, is omitted. 2) Part Group Title This title is the representative name for the group of parts illustrated on the page. 3) Reference Number The reference numbers are shown on the illustration and the list as the link between them. 4) Part Number This is the key of your parts ordering. Three kinds of part number are used in this catalog. a. Structure 1 b. Structure 2 c. Standard Hardware Number (for bolts, nuts, washer, or the like) 5) and Additional Information The part name, the location, the size, and the serial number as additional information, etc. are described here. Use them to find out and check the part required. When a part number is changed without change of the product revision code and the changed parts are not interchangeable, the serial number of the product is noted as follows; ( FA ) : Affected units are from beginning of the product of the product code up to and including this serial number. (FA ) : Affected units are from this serial number and above. (FA FA ) : Affected units are in this serial number range. 6) The figure shows quantity of the part required at the indicated position on the illustration and for the specified product revision code. The asterisk (*) on this column means the part can be used as the substitute on the product and is supplied until the stock is exhausted. Note:Some small parts will be supplied by units. Example: If six (6) bolts are ordered and the minimum quantity per unit is five (5), two (2), units of the bolt will be delivered. 7) Product Revision Code This Code indicates an important change which affects the service parts interchangeability. 3. ABBREVIATIONS #...Number &...And (+)...Plus ( )...Minus 2ND...Second 3RD...Third 4TH... Fourth A...Ampere AR...As Required ASSY...Assembly CNT... Center COMP... Complete FR...Front G...Gram HEX...Hexagonal ID=...Inside Diameter IN...Inch L=...Length LH...Left Hand LWR...Lower MM...Millimeter O/S...Over Size OD=...Outside Diameter REF...Reference RH...Right Hand RPM...Revolutions Per Minute RR...Rear STD...Standard T...Teeth T=...Thickness U/S...Under Size UPP... Upper V...Volt W...Watt

3 FC420V- S50 B-01 PICTORIAL INDEX B-03 CYLINDER/CRANKCASE B-04 PISTON/CRANKSHAFT B-05 PISTON/CRANKSHAFT B-06 VALVE/CAMSHAFT B-07 LUBRICATION-EQUIPMENT B-08 COOLING-EQUIPMENT

4 FC420V- S50 B-02 PICTORIAL INDEX B-09 ELECTRIC-EQUIPMENT B-10 CONTROL-EQUIPMENT B-11 CARBURETOR

5 FC420V- S50 C-01 PICTORIAL INDEX C-03 CARBURETOR C-04 AIR-FILTER/MUFFLER C-05 FUEL-TANK/FUEL-VALVE C-06 STARTER

6 FC420V- S50 D-01 PICTORIAL INDEX D-03 LABEL

7 FC420V- S50 B-03 CYLINDER/CRANKCASE GASKET-HEAD HEAD-COMP-CYLINDER * 11008A HEAD-COMP-CYLINDER B HEAD-COMP-CYLINDER GASKET,ROCKER CASE A GASKET,CRANKCASE COVER CASE-ROCKER * ( - FC420-B46537) 11022A CASE-ROCKER B CASE-ROCKER 1 ( FC420-B ) GASKET,CRANKCASE COVER A GASKET,CRANKCASE COVER PLATE * ( - FC420-B40164) PLATE A PLATE 1 ( FC420-B ) VALVE GUIDE-VALVE COVER-CRANKCASE CRANKCASE-COMP BOLT STUD,6X A STUD SCREW NUT WASHER,10X20X PIN A PIN SEAL-OIL A SEAL-OIL B SEAL-OIL * ( - FC420-B82707) 92049C SEAL-OIL D SEAL-OIL 1 ( FC420-B ) COLLAR BOLT,8X A BOLT,8X B0614 BOLT-FLANGED A 130G0825 BOLT-FLANGED 4 130B 130T0845 BOLT-FLANGED G0820 BOLT-STUD A6307 BEARING,BALL JAN.06,2000 E0110-A188B

8 FC420V- S50 B-04 PISTON/CRANKSHAFT PISTON-ENGINE PIN-PISTON RING-SET-PISTON RING-SET-PISTON L,0.50 AR AR AR PISTON-ENGINE L,0.50 AR AR AR WEIGHT A WEIGHT B WEIGHT * SHAFT A SHAFT ROD-ASSY-CONNECTING A ROD-ASSY-CONNECTING,U/S=0.50 AR 13251B ROD-ASSY-CONNECTING C ROD-ASSY-CONNECTING D ROD-ASSY-CONNECTING,U/S=0.50 AR 13251E ROD-ASSY-CONNECTING,U/S=0.50 AR ROD A ROD CRANKSHAFT-ASSY A CRANKSHAFT-ASSY GEAR-HELICAL NUT SHIM,T=1.18 AR AR AR 92025A SHIM,T=1.215 AR AR AR 92025B SHIM,T=1.25 AR AR AR 92025C SHIM,T=1.285 AR AR AR 92025D SHIM,T=1.32 AR AR AR 92025E SHIM,T=1.355 AR AR AR 92025F SHIM,T=1.39 AR AR AR 92025G SHIM,T=1.425 AR AR AR 92025H SHIM,T=1.46 AR AR AR 92025I SHIM,T=1.495 AR AR AR 92025J SHIM,T=1.53 AR AR AR 92025K SHIM,T=1.565 AR AR AR 92025L SHIM,T=1.60 AR AR AR 92025M SHIM,T=1.635 AR AR AR 92025N SHIM,T=1.67 AR AR AR 92025O SHIM,T=1.705 AR AR AR 92025P SHIM,T=1.74 AR AR AR 92025Q SHIM,T=1.775 AR AR AR 2 JAN.06,2000 E0120-A157C

9 FC420V- S50 B-05 PISTON/CRANKSHAFT 92025R SHIM,T=1.81 AR AR AR SPACER A SPACER RING-SNAP A RING-SNAP RING-SNAP * KEY RING-O BEARING-PLANE A BEARING-PLANE BOLT JAN.06,2000 E0120-A157C

10 FC420V- S50 B-06 VALVE/CAMSHAFT CAP,VALVE VALVE-INTAKE VALVE-EXHAUST RETAINER-VALVE SPRING A RETAINER-VALVE SPRING COLLET ARM-ROCKER A ARM-ROCKER SHAFT-ROCKER TAPPET ROD-PUSH SEAT-SPRING DECOMPRESSOR SPRING-ENGINE VALVE * ( - FC420-C12759) 49078A SPRING-ENGINE VALVE B SPRING-ENGINE VALVE 2 ( FC420-C ) CAMSHAFT-COMP SCREW NUT PIN SEAL-OIL SPRING JAN.06,2000 E0130-A032F

11 FC420V- S50 B-07 LUBRICATION-EQUIPMENT GASKET,OIL GAUGE PLATE COVER PUMP-ASSY-OIL COVER-PUMP * ( - FC420-B46537) 16142A COVER-PUMP B COVER-PUMP 1 ( FC420-B ) ROTOR-PUMP FILTER-OIL GAUGE GEAR-HELICAL FILLER CLAMP A CLAMP RING-O * 92055A RING-O B RING-O PLUG A PLUG SPRING * ( - FC420-B72873) SPRING A SPRING 1 ( FC420-B ) WASHER B0610 BOLT-FLANGED A 130B0614 BOLT-FLANGED B 130B0830 BOLT-FLANGED B0608 SCREW-PAN-CROS A1000 BALL-STEEL D2016 O RING JAN.06,2000 E0140-A129C

12 FC420V- S50 B-08 COOLING-EQUIPMENT H COVER H SCREEN H SHROUD-ENGINE A H SHROUD-ENGINE B H SHROUD-ENGINE H GUARD FAN H HOUSING-FAN SHIM,T=1.20 AR AR AR COLLAR A COLLAR,6.2X7.8X B0610 BOLT-FLANGED A 130G0612 BOLT-FLANGED B 130G0614 BOLT-FLANGED B0408 SCREW-PAN-WP-CROS A 224B0616 SCREW-PAN-WP-CROS JAN.06,2000 E0150-A108A

13 FC420V- S50 B-09 ELECTRIC-EQUIPMENT REGULATOR-VOLTAGE COIL-IGNITION CAP-SPARK PLUG TERMINAL FLYWHEEL-ASSY HARNESS WIRE-LEAD * ( - FC420-B52571) 26011A WIRE-LEAD,L= B WIRE-LEAD,L=160 1 ( FC420-B ) COIL-CHARGING CONNECTOR-CORD SCREW NUT WASHER CLAMP A CLAMP KEY PLUG-SPARK,RN11YC(CHAMP),SOLI * 92070A PLUG-SPARK,BPR5ES(NGK),SOLID B PLUG-SPARK,BPR5ES(NGK),SOLID GROMMET A GROMMET TUBE B0520 BOLT-FLANGED B0620 SCREW-PAN-WP-CROS JAN.06,2000 E0160-A397B

14 FC420V- S50 B-10 CONTROL-EQUIPMENT BRACKET LINK-CHOKE * 16169A LINK-CHOKE B LINK-CHOKE LINK,GOVERNOR * 16171A LINK,GOVERNOR B LINK,GOVERNOR ARM-ASSY ARM-PIVOT SPRING-GOVERNOR SLEEVE GOVERNOR-ASSY * ( - FC420-C13729) 49110A GOVERNOR-ASSY B GOVERNOR-ASSY 1 ( FC420-C ) PANEL-COMP-CONTROL A PANEL-COMP-CONTROL BOLT SCREW A SCREW NUT SPACER CLAMP SPRING COLLAR SPRING A SPRING B SPRING C SPRING BOLT,5X WASHER,6.5X11.5X A WASHER B0508 BOLT-FLANGED B0635 BOLT-UPSET-WS B0412 SCREW-PAN A 214B0420 SCREW-PAN B 214B0425 SCREW-PAN+- * B0600 NUT-HEX B0600 WASHER-PLAIN L0100 CIRCLIP-TYPE-E A0600 PIN-SNAP JAN.06,2000 E0170-A330A

15 FC420V- S50 B-11 CARBURETOR GASKET A GASKET B GASKET,CARBURETOR * ( - FC420-B45447) 11009C GASKET,INSULATOR * ( - FC420-B45447) 11009D GASKET,INTAKE PIPE * ( - FC420-B45447) GASKET,CARBURETOR A GASKET,CARBURETOR 1 ( FC420-B ) 11060B GASKET,INSULATOR C GASKET,INSULATOR 1 ( FC420-B ) 11060D GASKET,INTAKE PIPE E GASKET,INTAKE PIPE 1 ( FC420-B ) PLATE CARBURETOR-ASSY SCREW-PILOT AIR CHAMBER-FLOAT VALVE-THROTTLE,# VALVE-FLOAT FLOAT JET-AIR,# A JET-AIR,# GASKET SHAFT-CARBURETOR,CHOKE A SHAFT-CARBURETOR,THROTTLE PIPE-INTAKE INSULATOR VALVE,CHOKE NOZZLE-MAIN,#65A HOLDER-MAIN JET SCREW A SCREW B SCREW C SCREW NUT COLLAR JAN.06,2000 E0180-A252B

16 FC420V- S50 C-03 CARBURETOR 92027A COLLAR RING-SNAP CLAMP PIN JET-MAIN,# JET-PILOT,# SPRING SEAL A SEAL COLLAR SPRING A SPRING BOLT CLAMP TUBE,4.5X6.5X A TUBE,11.6X16X G06115 BOLT-STUD B0414 SCREW-PAN JAN.06,2000 E0180-A252B

17 FC420V- S50 C-04 AIR-FILTER/MUFFLER GASKET,AIR FILTER FILTER-ASSY-AIR CASE-AIR FILTER CAP,AIR FILTER A Y CAP ELEMENT-AIR FILTER A ELEMENT-AIR FILTER GASKET,MUFFLER A GASKET B GASKET ARRESTER-SPARK Y MUFFLER-ASSY BOLT SCREW,5X WASHER R0800 NUT-HEX-SMALL F0800 WASHER-SPRING JAN.06,2000 E0190-A413A

18 FC420V- S50 C-05 FUEL-TANK/FUEL-VALVE GASKET,FUEL PUMP A GASKET,FUEL PUMP DIAPHRAGM A DIAPHRAGM PUMP-FUEL VALVE-ASSY SCREW CLAMP A CLAMP 2 ( FC420-C ) G0614 BOLT-FLANGED A TUBE-BRAID A 705A TUBE-BRAID 1 ( FC420-C ) 12 JAN.06,2000 E0200-A042H

19 FC420V- S50 C-06 STARTER CLUTCH-ASSY HOLDER,BRUSH LEVER,SHIFT INSULATOR COVER-ASSY A COVER-ASSY BRUSH SPRING-BRUSH ARMATURE STARTER-ELECTRIC SWITCH STOPPER * 32085A STOPPER B STOPPER BOLT NUT A NUT WASHER RING-SNAP B0835 BOLT-FLANGED B0800 NUT-HEX-SMALL F0800 WASHER-SPRING JAN.06,2000 E0210-A225A

20 FC420V- S50 D-03 LABEL LABEL * ( - FC420-C15121) 56030A LABEL * ( - FC420-C15121) LABEL-MANUAL A LABEL-MANUAL * ( - FC420-C15121) 56031B LABEL-MANUAL C LABEL-MANUAL 1 ( FC420-C ) LABEL-BRAND LABEL-WARNING A LABEL-WARNING 1 ( FC420-C ) 56070B LABEL-WARNING C LABEL-WARNING 1 ( FC420-C ) 14 JAN.06,2000 F0290-A427B

21 FC420V- S50 H-09 PART NAME INDEX AIR-FILTER/MUFFLER...C-04 CARBURETOR...B-11 CARBURETOR...C-03 CONTROL-EQUIPMENT...B-10 COOLING-EQUIPMENT...B-08 CYLINDER/CRANKCASE...B-03 ELECTRIC-EQUIPMENT...B-09 FUEL-TANK/FUEL-VALVE...C-05 LABEL...D-03 LUBRICATION-EQUIPMENT...B-07 PISTON/CRANKSHAFT...B-04 PISTON/CRANKSHAFT...B-05 STARTER...C-06 VALVE/CAMSHAFT...B-06

22 FC420V- S50 H-10 NUMERICAL PARTS INDEX Grid Grid Grid Grid Grid B B B B B B B B C C B B B B B B B C G B G B G C G B T B B B B C C B C B B B C B B B B B B B H...B A B D D B B B B B B B B B B C B B B B C C B C Y...C B B C B B B B B B B B B B B B C B B B B B B B B B B B B D D D D D D D D D B B B B B B B B B B B C C B B B B B B B B B B B B B H...B H...B B B B B B B B C B B B C R C C C B B B H...B B B A B A B D B A C B B B C C C B B B C B B B B C C C B B B B B B B B B B B B B C B B B B B C C B B F C A C B B C C B B B B B B B B B B B B B B C B B B B B B B B B B C B B B B B B B C C F C L B B B C B Y...C B B B B B C B C B B B B B B B B B B B B B B B B B B B C C B B B B B B B B B B B B B B B G B G C C H...B H...B H...B B B B B B C B B B C C B B B C C B B C C B B B B B B B-09

23 FC420V- S50 H-11 NUMERICAL PARTS INDEX Grid Grid Grid Grid Grid C B B C C B B B B C B B B C C B B B B B B C B B B B C C C C C B B B B B-10