- mua -PARTS. c!5 QD CATALOG. Generator / Model RGD5000. For RAI HEAVY INDUSTRIES LTD. ISSUE EMD-GP1204 -

Transcription

1 mua PARTS c!5 QD CATALOG Generator / Model RGD5000 For HEAVY NDUSTRES LTD. SSUE EMDGP1204

2 FG. 1 GENERATOR l

3 FG. 1 GENERATOR Tn+~rnl.nnn~nh; 1; trr + llc1lllarlt;t;aljl11 cy ef. (0. Part Number ( Description Q t{ ) : * ROTOR, compl. includes item 2 ;1: BALL BEARNG (62052~s) STATOR, compl SUPPORT RNG REAR COVER, compl BOLT 8 003l f WASHER 9: SPRNG WASHER THROUGH BOLT WASHER i SPRNG WASHER 13: 001l [BOLT and WASHER ASS Y BUSHNG l 1 STARTNG PULLEY, compl ; KEY : ) CLAMP 21, ! SPACER 2

4 FG. 2 PPE FRAME and FUEL TANK

5 FG..2 PPE FRAME and FUEL TANK Ref. No. Part Number! Description !PPE FRAME, comol. 1 * SDE PLATE, compl. ncludes item 3 1 i LABEL (RGD5000) i 1 : 4: 01 l BOLT and WASHER ASS Y 3 / FLANGE BOLT ) [ENGNE BASE, comol l JVBRATON SOLATOR ; 2 j 9! inut / 4 ; l ! STOPPER 2 / l /BOLT and WASHER ASS Y BOLT iflange NUT /GENERATOR BASE, compl. i (RUBBER MOUNT ) 1 / 16! 001l ibolt and WASHER ASS Y 2 i 17 ) i WASHER 4 18; EARTH CORD l 1 FUEL TANK, compl. i l 3600l 0 FUEL FLTER LABEL, caution j /LABEL, fuel onlv 1 i LABEL, caution 1 1 i 27; FUEL TANK CAP, compl FUEL GAUGE, compl. : 1 i 29! (SCREW, counter head RUBBER VBRATON SOLATOR /BATTERY BASE ; 1! 32 i oil FLANGE BOLT 1 2 / 33) ) BATTERY BOLT i2; i /NUT 2 i SPRNG WASHER! 2 36) /BATTERY ANGLE !BATTERY CORD ( [BATTERY CORD SUPPORT (1 21 i jscrew and WASHER ASS Y 1 42! /CLAMP 1 i Cnterchangeability 4

6 FG. 3 CONTROL BOX 46 m,, / , Q J 23

7 FG. 3 CONTROL ef. TO. BOX Part Number i Description Q tj * ! CONTROL BOX ASS Y ncludes items 1 thru : 1) ;CONTROL BOX 1 j * CONTROL PANEL A ASS Y ncludes items 2 thru 27 1! CONTROL PANEL A 1 3! NOFUSE BREAKER (20A) 1 4 i ! NOFUSE BREAKER (30A) / 1 i SCREW and WASHER ASS Y (M3 X 6mm) / 6 ; l 1 VMETER (AC 2OOV) [, i 7 002l :NUT (M3) i 2 i 8 31 B AC RECEPTACLE (125V20A GFC) ) 1 ; SCREW and WASHER ASSY 1 2 ) iwasher / 002l NUT AC RECEPTACLE (125V30A. TWST LOCK) : /AC RECEPTACLE (125V/250V20A) 1 For 4P TWST LOCK SCREW / SWTCH, full power 1 j ~STARTER SWTCH i 1 i 17 ) j LED 1 1 : 18; SCREW (M5 x 15mm) SPRNG WASHER j WASHER SPRNG WASHER ~NUT (M5) 1 ( 23j /WNG NUT (M5) 1 24; ifuse HOLDER (DC) (250V10A) / 1 j FUSE (10~) / ~TERMNAL BOLT (COLOR : RED) f 1 27i (TERMNAL BOLT (COLOR : BLACK) ! CONDENSER (30 /x F x 2) ; 1 29: CONDENSER BRACKET / 4 j SCREW and WASHER ASS Y : SCREW and WASHER ASS Y (M4 X 15mm) NUT (M4) idlode STACK ASS Y iscrew and WASHER ASS Y (M4 x 18mm) j 1! 35; l 1 loll SENSOR, compl. : 1 36 i 001l ; BOLT and WASHER ASS Y! 2 37; CONNECTOR 1 i 38! l08 GROMMET i 1 i /CLAMP 1! 40: FLANGE BOLT (M6 x 12mm) 1 / 41 j REGULATOR, compl. i 1 i snterchangeability 6

8 FG. 3 CONTROL.ef. BOX Part Number Description ;Q t$ q0. 42: 001l BOLT and WASHER ASS Y! 2 [terchangeabi 1 i ty 43, JFUSE HOLDER / 1 i ! FUSE (15A) i i j SCREW ) ! LABEL, model 1 i i 1 : i! i 7

9 FG. 4 CRANKCASE / \ 25 8

10 FG. 4 CRANKCASE Part Number j Description *l i CRANKCASE, compl. ncludes items 2 thru 8, 49 i 1 Q t j ; Cnterchangeabili ty 2: 228i :MAN BEARNG. STD / MAN BEARNG, under size 0.25mm MAN BEARNG, under size 0.5mm TENSON BOLT l 1 TENSON BOLT l 5003l 3 /PPE KNOCK 1 6; DOWEL PN 4 7; 005l SPRNG PN /SWTCH ASS Y, oil pressure ) THRUST BEARNG 1 cl jbearlng HOUSNG ncludes item /OL SEAL (40 x 58 X 8) 1 : GASKET. t=o.i / l ! GASKET, t=o.2 1! l GASKET. t=o.3 / 1 13 ( 231l ( 0 RNG, bearing housing i 1 cl l GEAR CASE COVER, compl. ncludes items 14 thru 19 / BALL BEARNG (~~6007~3) STUD 13 1! i STUD i l 1 BLND PLATE l GASKET. case cover (T=0.5) !OL PAN / ! /GASKET. oil pan (t=1.5) ; 1 { 23; 001l BOLT and WASHER ASS Y BOLT and WASHER ASS Y ibolt and WASHER ASS Y 7! BOLT and WASHER ASS Y ooi01! BALANCER COVER ( 1 31/ igasket, balancercover /BOLT and WASHERASS Y ~ADJUSTNG SCREW 1 j :BLND PLUG : l /PLUG i NUT :GASKET, aluminum /OL FLTER ASS Y 1 ==== RNG OL GAUGE, compl /PLUG l 0 /GASKET i 1 i !BOLT and WASHERASS Y 1, 2 i i CLAMP 2 1 9

11 FG. 4 CRANKCASE ef. (0. Part Wumber Description /BOLT and WASHER ASS Y 1 i WRE 11. comri. 1 : 49; STUD 2 / i! i j ;! 10

12 FG. 5 CYLNDER and CYLNDER HEAD

13 FG. 5 CYLNDER and CYLNDER HEAD ef./ (0. Part Number Description.Q 4 1 *1 229l 311 O21 CYLNDER HEAD, compl. ncludes items 2 thru 5 L \. 2! VALVE GUDE 3: i STUD +A j v rn,~\.r,~ull~.du 11. *, ;STUD STUD l j CYLNDER UNT 111 i ROCKER COVER 1 8 i 228l BREATHER PLATE, compl. i 1 i 9 / 228l GASKET, breather (t=2) / ) 228l 501 O03 GASKET, rocker cover.k i 1 ; 11 j 229l 501 l03 0 RNG, cylinder 7 12i 229l 5012l 3 SPACER, cylinder (t=o.l> ;!& l 5013l 3 SPACER, cylinder (t=o.2) i 1 / 13[ 001l BOLT and WASHER ASS Y (31 14i l 0! BOLT and WASHER ASS Y i2i! RNG FLANGE NUT 4 i 17! O70 WASHER & : 12

14 FG..6 CRANKSHAm and PSTON. 13

15 FG..6 CRANKSHAm and PSTON :ef. 1 NO. Part Number Description jq t\{ i 111 / * CRANKSHAFT. comcl. ncludes item BALL BEARNG (BB.6308C3) 1 1 * CONNECTNG ROD ASS Y ncludes items 4 and 5 i 1 : 4j l 3 SMALL END BUSH i 1 i 5; CONNECTNG ROD BOLT LARGE END BEARNG, STD l 3 LARGE END BEARNG. under size 0.25mm 1 2 6: LARGE END BEARNG. under size 0.50mm PSTON, STD.! 1 7 i PSTON, over size 0.25mm ; 1 / PSTON, over size 0.50mm / jplston PN 1 ; !PlSTON RNG SET, STD. i 1 j PSTON RNG SET, over size 0.25mm! :PSTON RNG SET, over size 0.50mm i /CLP 2 i FLYWHEEL 1 12; l 0 LOCK NUT l 2 KEY LOCK WASHER j 1 ; : 1 j l 3 DRVNG SHAFT ; 1 ( BOLT SPRNG WASHER 4 j 19 / 228l ADAPTER, generator ; l BOLT and WASHER ASS Y! 4 ; ;RNG GEAR / 1! l 501 l03 PPE KNOCK 2 ; l SCREW,4i Cnterchangeabili ty l l r 14

16 FG. 7 CAMSHAF

17 FG.. 7 CAMSHAFT if*; Part Number 1 Description Q tyi : *l CAMSHAFT ASS Y ncludes sitems 1 thru CAMSHAFT, compl. / 1 i !WOODRUFF KEY ( CAMSHAFT GEAR, compl. ( 1 : RELEASE LEVER 1 1 *5/ /EXHAUST ROCKER ARM, compl. ncludes items 6 and /ADJUSTNG SCREW! 2! NUT i 2 i * NTAKE ROCKER ARM, compl. ncludes items 6 and 7/ 1 9 / SPACER (t=o.8) SPACER (t=l.o) 1 i SPACER (t=1.2) ( 1 ] l 3 NTAKE VALVE EXHAUST VALVE i 1! VALVE SPRNG 12! ! SPRNG RETANER : RETANER LOCK 15 i VALVE STEM SEAL 1 1 i ROCKER SHAFT 1 1 / 18 / TAPPET 2 / 19, PUSH ROD,2l TAPPET GUDE! 1 21 j l 1 PUSH ROD SLEEVE PLATE, push rod j O RNG GASKET, tappet guide 1 25, 002l NUT i /SPRNG WASHER! 4!!! : cnterchangeabi 1 i ty k 1 16

18 FG.. 8 MUFFLER and AR CLEANER 17

19 FG. 8 MUFFLER ef*i Part lo. i Number and AR CLEANER Description l ~MUFFLER. c0md. jll 2) l 1 MUFFLER COVER, compl FLANGE BOLT 4 * AR CLEANER ASS Y ipackng ncludes items 5 and i 1 j OL PAN jlabel,air cleaner ; i ELEMENT, compl. 1 9 i !ELEMENT / 1 1 O/ CAP (air cleaner) i LABEL.air cleaner j (BOLT and WASHER ASS Y 1 : 13 i ; WASHER 1 i 14) J GASKET, muffler 15 / 002l NUT !NUT j 2 : l7! ~SPRNG WASHER i 4 /!! ; g 1l 1 i! )!! tl 18

20 FG. 9 GOVERNOR 3.5b 5i 58 V h 18,j\ i 19

21 FG. 9 GOVERNOR tef.: X0. Part Number Description Q ty * GOVERNOR PLATE ASS Y ncludes items 2 thru GOVERNOR GEAR 1 4: :PUMP SHAFT 1 1 : OL PUMP COVER : OL PUMP, inner l 0 RVET i 2 8j LOCK PN! 1 9! 001l BOLT and WASHER ASS Y GOVERNOR SLEEVE GOVERNOR SHAFT : GOVERNOR YOKE GOVERNOR LEVER O02 GOVERNOR LEVER 2 UNT 1 15, : GOVERNOR SPRNG 1 i 16: START SPRNG 1 / CONTROL LNK UNT l01 SPEED CONTROL 1, compl / l 0 SPACER l 0 /FRCTON WASHER 1 ; :WASHER NUT 23; ,STEEL BALL 1 i SCREW and WASHER ASS Y RNG 1 26: 002l NUT 1 27 i 003l CLP l WASHER l WASHER SCREW 1 31 i /NUT 1 32! LOCK PLATE CONTROL PANEL, compl LABEL, operation i SPEED CONTROL 2, compl. / KNOB LNK PVOT CONTROL SPRNG 1 j l 0 BOLT 1 i SCREW 1 i * O01 LNK, compl. ncludes item i /NYLON BUSH j 2 43 i BRACKET, pivot 1 44: LNK PVOT 1 45: 003l WASHER 1 = nterchangeability 20

22 FG. 9 GOVERNOR ef. JO. Part Kumber i Description 18' ty 46: l 0 j FRCTON WASHER NUT 1 48! ROD 1 49i COTTER PN! l 1 BRACKET BASE l 1 BRACKET, solenoid 1! l 0300l 0! GROMMET l 1 SOLENOD COVER, compl. 1 54' SPONGE l FLANGE BOLT i OL PUMP, outer n 1 57: l 0 l SOLENOD ASS Y iwre BAND! l 0 RVET GASKET, muffler 1. nterchangeability 21

23 FG. 10 COOLNG and STARTNG

24 FG. 10 COOLNG and STARTNG ef. 90. Part Number 1 Description Q ty 21 1 i i 2 CYLNDER!CYLNDER BAFFLE 2 i UNT 1 1 ;!,rnterchangeabili BLOWER HOUSNG i 1 i CYLNDER BAFFLE 3 UNT ( 1 ; 7! JFiN DAMPER ) 2 / !RUBBER ( /SCREW. Dan head! 1 lo( (NUT ; 1 ( 11! 01 l /FLANGE BOLT : 4 / 12; BOLT and WASHER ASS Y ; l [BOLT and WASHER ASS Y i 2 1! i ty / j : i 1 /!! i t

25 G. 11 RECOL STARTER 24

26 FG. 11 RECOL STARTER ef. j O. Part Number Description Q ty )! kl O00 RECOL STARTER ASS Y ncludes items 2 thru 11 ) 1 1 j SPRAL SPRNG 11 j 3 / REEL, compl. ll i lo08 STARTER ROPE l! i STARTER KNOB lj j 6; ,RATCHET + llll.cl L,,clllgca l11 ry 25

27 FG. 12 FUEL NJECTON PUMP and NOZZLE :..,.::i

28 FG. 12 FUEL NJECTON PUMP and NOZZLE.ef. O.! Part Number i Description Q ty ;! *l : NJECTON PUMP ASS Y ncludes items 2 thru 17 1 : PULUNGER ASS Y ; 1 j 4i i DELVERY VALVE 1 SPRNG, delivery valve / 1 i! GASKET 1 1 8! ! O RNG 1 rl8i ieye BOLT ASS Y ncludes items 18,20 and ; :EYE BOLT i 1 19; j GASKET, pump ibolt :: 1 21 i 21 i : GASKET 1 *22 / (NOZZLE ASS Y ncludes items 23 thru : l08! NOZZLE 1 31! GASKET, pump (t=0.1> igasket, pump (t=o.2) GASKET, pump (t=o.3) 1 : GASKET, nozzle i NJECTON PPE. compl. : 1 j !BRACKET, nozzle 1 : 1! 35 : 002l : NUT ; 3 ; SPRNG WASHER 3 37; FLANGE NUT !GROMMET j 1! i ( j j 1, + 27

29 FG. 13 FUEL FLTER 18 / 2 28

30 FG. 13 FUEL FLTER ef. io. Part Number Description jq ty *1 ; jfuel FLTER ASS Y ncludes items 1 thru 9 ; ( 0 RNG ; CUP RNG NUT! O RNG i 1 / O08 i ELEMENT l BOLT and WASHER ASS Y l RUBBER PPE ( X c$9 X 180mm) / 1 cl l01 1 FUEL PPE 11, comol. ncludes items 19 thru BANJO ) 1! GRUBBER PPE (dj 6 x 6 12 x 250mm) l (! 1 ( Fnterchangeability i 0800~O HOSE CLAMP l O01 RUBBER CLAMP, compl. PPE ( r$6 X $12 X 150mm) ; PURSE LOCK 2 26, 056l HOSE CLAMP ; HOSE CLAMP 2 /! l k! : 29

31 FG. 14 STARTNG MOTOR 30

32 FG. 14 STARTNG r R ef.! lo. 1 Part Number 1 z 1 MOTOR Description iq ty 1 *! STARTNG MOTOR ASSY ncludes items 1 thru / 21 o :ARMATURE ASS Y! 1 ) 2i THRUST WASHER KT : 1 i PlNlON STOPPER SET 1 j *4 21 o FELD COL ASSY ncludes items 5 and 6 1 i 5 21 o : POLE CORE SET SCREW BRUSH (+ / 2 *7; REAR COVER ASS Y 1 i 8/ REAR C0VER METAL LJ ; 1 1 *9l ~BRUSH HOLDER ASSY ncludes items 10 and 11! BRUSH (1 / 2 / 11 j BRUSH SPRNG t i CENTER PLATE o PNON ASS Y ~ GEAR CASE ASS Y !GEAR CASE METAL ncludes item 15 / 1! 1 : SHFT LEVER KT idust COVER KT o : MAGNETC SWTCH ASS Y THROUGH f3o~t BLND COVER i 1 21 j 002l NUT kprlng WASHER 121._ +;! H 1 i (! Cnterchangeability 31

33 FG. 15 ACCESSORES 1 32

34 lp i : ) ; :! : ; : ;! i 33