XJR1300 (5WM1,5WM3) EUROPE,S.AFRICA XJR1300R (5WM5,5WM6)AUSTRALIA 1B5WM 300E1

Transcription

1 XJR1300 (,) EUROPE,S.AFRICA XJR1300R (,)AUSTRALIA 1B5WM 300E1

2 XJR1300/XJR1300R PARTS CATALOGUE E2002 by Yamaha Motor Co., Ltd. 1st Edition, September 2002 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan

3 A4

4 FOREWORD This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. XJR1300/XJR1300R(,/,) 1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News. 2. Abbreviations The Following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Local Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) 3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below. EXAMPLE CARBURETOR ASSY.JET, PILOT.NOZZLE, MAIN 4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. EXAMPLE PART DESCRIPTION Q TY REMARKS 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 1M REFLECTOR 1 5. Applicable colors of graphics are represented in the REMARKS as shown below. PART DESCRIPTION Q TY REMARKS 2N X5.FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 for MXR 6. Applicable Serial No. Engine Serial No. Frame Serial No. 7. Note that the illustrations for reference in funding parts numbers, not to be used for assembling. When assembling, pleas use the applicable service manual. 8. The asterisk (*) before a reference number indicates modification items after the first edition. A5

5 MODEL LABEL (1) A label called Model Label is affixed in the location as indicated in (3) below. When using this parts catalogue, please be sure to cross refer the model code production code No. in the catalogue to the model code production code No. indicated on the Model Label affixed onto the product concemed. (2) Model Label Indication a b xxxx xxx x c (3) Model Label Affixing Location a: Model Type Code b: Production Code No. c: Colouring Type 4TW1 010 A (4) Model Code Production Code Number of Model Listed in This Parts Catalog Model Code Production Code No. Country (destination) 020 BELGIUM 030 DENMARK NORWAY 040 SPAIN 050 ENGLAND 060 GREECE 070 ITALY 080 HOLLAND 090 PORTUGAL 100 SWEDEN 110 S.AFRICA Model Code Production Code No. Country (destination) 010 AUSTRALIA (5) Colouring Information Model Code Colouring type code Colour code Colour Name A 004B BLACK 2 BL2 Abbreviation B 0564 DEEP PURPLISH BLUE METALLIC C DPBMC A 0251 REDDISH YELLOW COCKTAIL 1 RYC1 A6

6 FIG. 1 CYLINDER HEAD PART DESCRIPTION REMARKS 1 5EA CYLINDER HEAD ASSY 1 1 5EA CYLINDER HEAD ASSY PIN, DOWEL BOLT, FLANGE SCREW, HEXAGON GASKET Y GUIDE, INTAKE VALVE Y CAP, CAMSHAFT Y CAP, CAMSHAFT BOLT, STUD BOLT, STUD BOLT, STUD EA ABSORBER G9 WASHER, PLATE WASHER, PLATE NUT, CROWN PLUG, SPARK (NGK DPR8EA 9) EA GASKET, CYLINDER HEAD KG COVER, CYLINDER HEAD EA GASKET, HEAD COVER F0 BOLT EA 1111G 00 RUBBER, MOUNT B2

7 FIG. 2 CYLINDER PART DESCRIPTION REMARKS 1 5EA CYLINDER EA CYLINDER PIN, DOWEL GASKET EA GASKET, CYLINDER BOLT, STUD WASHER, PLATE WASHER, PLATE NUT NUT B3

8 FIG. 3 CRANKSHAFT. PISTON PART DESCRIPTION REMARKS 1 36Y CRANKSHAFT Y OIL SEAL H PLANE BEARING, CRANKSHAFT UR BLUE 2H PLANE BEARING, CRANKSHAFT UR BLACK 2H PLANE BEARING, CRANKSHAFT UR BROWN 2H PLANE BEARING, CRANKSHAFT UR GREEN 2H PLANE BEARING, CRANKSHAFT UR YELLOW 4 30X PIN, PISTON EA PISTON (STD) EA PISTON RING SET (STD) CIRCLIP EA CONNECTING ROD ASSY Y BOLT, CONNECTING ROD NUT Y PLANE BEARING, CONNECTING ROD UR PINK 36Y PLANE BEARING, CONNECTING ROD UR BLUE 36Y PLANE BEARING, CONNECTING ROD UR BLACK 36Y PLANE BEARING, CONNECTING ROD UR BROWN B4

9 FIG. 4 VALVE PART DESCRIPTION REMARKS 1 36Y VALVE, INTAKE Y VALVE, EXHAUST H SEAT, VALVE SPRING Y SPRING, VALVE OUTER Y SPRING, VALVE INNER X RETAINER, VALVE SPRING X COTTER, VALVE Y SEAL, VALVE STEM H PAD, ADJUSTING (2.00) UR 26H PAD, ADJUSTING (2.05) UR 26H PAD, ADJUSTING (2.10) UR 26H PAD, ADJUSTING (2.15) UR 26H PAD, ADJUSTING (2.20) UR 26H A0 PAD, ADJUSTING (2.25) UR 26H F0 PAD, ADJUSTING (2.30) UR 26H H0 PAD, ADJUSTING (2.35) UR 26H K0 PAD, ADJUSTING (2.40) UR 26H M0 PAD, ADJUSTING (2.45) UR 26H R0 PAD, ADJUSTING (2.50) UR 26H U0 PAD, ADJUSTING (2.55) UR 26H W0 PAD, ADJUSTING (2.60) UR 26H Y0 PAD, ADJUSTING (2.65) UR 26H PAD, ADJUSTING (2.70) UR 26H PAD, ADJUSTING (2.75) UR 26H PAD, ADJUSTING (2.80) UR 26H PAD, ADJUSTING (2.85) UR 26H PAD, ADJUSTING (2.90) UR B5

10 FIG. 4 VALVE PART DESCRIPTION REMARKS 9 26H E0 PAD, ADJUSTING (2.95) UR 26H G0 PAD, ADJUSTING (3.00) UR 26H J0 PAD, ADJUSTING (3.05) UR 26H L0 PAD, ADJUSTING (3.10) UR 26H N0 PAD, ADJUSTING (3.15) UR 26H T0 PAD, ADJUSTING (3.20) UR 10 26H LIFTER, VALVE UR 26H LIFTER, VALVE(O/S) UR B6

11 FIG. 5 CAMSHAFT. CHAIN PART DESCRIPTION REMARKS 1 5EA CAMSHAFT EA CAMSHAFT Y SPROCKET, CAM CHAIN BOLT, FLANGE CHAIN EA GUIDE, STOPPER BOLT, FLANGE KG TENSIONER ASSY, CAM CHAIN KG PLUG FM GASKET, TENSIONER CASE BOLT Y DAMPER, CHAIN Y DAMPER, CHAIN PLUG, STRAIGHT SCREW PIN A2 SPRING, COMPRESSION WASHER, PLATE B7

12 FIG. 6 OIL PUMP PART DESCRIPTION REMARKS 1 3CV OIL PUMP ASSY Y GEAR, PUMP DRIVEN (32T) M1 WASHER, PLATE CIRCLIP BOLT, FLANGE O RING O RING O RING PIN, DOWEL Y RELIEF VALVE ASSY O RING Y GEAR, PUMP DRIVE (36T) BEARING B8

13 FIG. 7 OIL COOLER PART DESCRIPTION REMARKS 1 4KG OIL COOLER ASSY KG DAMPER GROMMET GROMMET A7 COLLAR O RING BOLT, FLANGE KG HOSE, OIL KG HOSE, OIL BOLT O RING BOLT KG STAY KG STAY M9 COLLAR BOLT HM COVER, OIL COOLER BOLT, BUTTON HEAD NUT WASHER WASHER B9

14 FIG. 8 OIL CLEANER PART DESCRIPTION REMARKS 1 36Y HOUSING, STRAINER H STRAINER, OIL BOLT EA COVER, OIL ELEMENT 1 1 4KG COVER, OIL ELEMENT Y ELEMENT, OIL CLEANER Y BY PASS VALVE ASSY O RING O RING WASHER, PLATE SPRING, COMPRESSION GASKET SCREW G RELIEF VALVE ASSY O RING Y COVER, STRAINER CR GASKET, STRAINER COVER CR SEAL, OIL STRAINER BOLT BOLT GASKET PIN, DOWEL PLUG, STRAIGHT SCREW GASKET Y PLUG O RING B10

15 FIG. 9 INTAKE PART DESCRIPTION REMARKS 1 5EA JOINT, CARBURETOR EA JOINT, CARBURETOR O RING G PLUG, BLIND CLIP BOLT EL BAND EA AIR CLEANER CASE ASSY EA JOINT, AIR CLEANER EA JOINT, AIR CLEANER HOSE CLAMP ASSY HX 1443E 00 PIPE, DRAIN K8 HOSE (L370) X7 2149Y 00 FILTER ASSY CLIP KG ELEMENT, AIR CLEANER EA CAP, CLEANER CASE KG DUCT SCREW, TAPPING SCREW, TAPPING LD SEAL A PIPE A GROMMET HOSE CLAMP ASSY EA DAMPER EA DAMPER EA 1442G 00 DAMPER B11

16 FIG. 9 INTAKE PART DESCRIPTION REMARKS 28 5EA 1442H 00 DAMPER BOLT, FLANGE EA HOSE CLIP EA FILTER ASSY EA PIPE, FUEL CLIP CLIP WAY EA PIPE, FUEL EA PIPE, FUEL CLIP CLIP EA HOSE, AIR CLIP EA PIPE B12

17 FIG. 10 AIR INDUCTION SYSTEM PART DESCRIPTION REMARKS 1 4KM GASKET, MUFFLER EA PIPE EA PIPE EA HOSE, BEND EA HOSE, BEND EA HOSE, BEND CLIP CLIP EA AIR INDUCTION SYSTEM ASSY EA 1479K 00 COVER, BOLT, FLANGE EA HOSE, BEND CLIP EA HOSE, VACUUM SENSING CLIP EA 1479H 01 COVER, EA 1479J 01 COVER B13

18 FIG. 11 CARBURETOR PART DESCRIPTION REMARKS 1 5EA CARBURETOR ASSY EA CARBURETOR ASSY EA CARBURETOR ASSY EA CARBURETOR ASSY EA CARBURETOR ASSY KM JET, PILOT (# 15) G2 1423A 61..JET, STARTER (#52.5) JET, MAIN (#140) DM 1410A 00..STARTER SET EA SCREW EA 1490J 10..NEEDLE SET EA PILOT SCREW SET EL O RING G2 1414A 72..JET, MAIN (#107.5) EA HOLDER O RING PIN, FLOAT EA SPRING, DIAPHRAGM EL DIAPHRAGM EA VALVE, THROTTLE DM NOZZLE, MAIN EL NEEDLE VALVE SET DM FLOAT SCREW, PAN HEAD FN SCREW EL RING SCREW, PAN HEAD B14

19 FIG. 11 CARBURETOR PART DESCRIPTION REMARKS 28 4KM SCREW UR #1,2 4KM SCREW UR #3, O RING SCREW KM RING SCREW, FLAT HEAD SCREW, FLAT HEAD SCREW, PAN HEAD SCREW, PAN HEAD DM O RING KP PLUG, DRAIN FU HEATER ASSY UR #2,3 5FU HEATER ASSY UR #1, WASHER, PLATE DM SCREW NK PACKING EA CONNECTOR SCREW, PAN HEAD EA THROTTLE SCREW SET EA PIPE EA HOSE SV SPRING EA PIPE EA NIPPLE ASSY Y O RING HX SPRING, THROTTLE VALVE KG WASHER B15

20 FIG. 11 CARBURETOR PART DESCRIPTION REMARKS 53 4WM SCREW EA THROTTLE POSITION SENSOR ASSY SV PIPE EN 1490K 00.STOP SCREW SET EA PIPE EA HOSE H CLIP, PIPE EA WIRE, LEAD SCREW, PAN HEAD C2

21 FIG. 12 EXHAUST PART DESCRIPTION REMARKS 1 4KG PIPE, EXHAUST KG NUT, RING BOLT WASHER, PLATE KG PIPE, EXHAUST KG PIPE, EXHAUST KG PIPE, EXHAUST PU JOINT, EXHAUST XW GASKET, SILENCER BOLT WASHER Y DAMPER, MUFFLER G COLLAR EA MUFFLER XW GASKET, MUFFLER BOLT, FLANGE EA MUFFLER XW GASKET, MUFFLER BOLT, FLANGE BE GASKET, EXHAUST PIPE NUT, U FLANGE BOLT, FLANGE KG STAY, MUFFLER BOLT WASHER, PLATE C3

22 FIG. 13 CRANKCASE PART DESCRIPTION REMARKS 1 5EA CRANKCASE ASSY 1 1 5EA CRANKCASE ASSY H PLUG, BLIND PIN, DOWEL PIN, DOWEL BOLT, STUD BOLT, STUD BOLT, STUD XW BOLT, CYLINDER HOLDING XW 1111J 00.PIPE XW BOLT, CYLINDER HOLDING XW 1112J 00.PIPE O RING BOLT, FLANGE A3 BOLT, FLANGE WASHER, PLATE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE A4 BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE 3 3 C4

23 FIG. 13 CRANKCASE PART DESCRIPTION REMARKS BOLT, FLANGE A2 BOLT, FLANGE A9 BOLT, WASHER BASED BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE A1 BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE Y PLATE, BEARING COVER SCREW, COUNTERSUNK Y PLATE, OIL GUIDE BOLT WASHER, PLATE TX GROMMET KG PIPE, BREATHER CLIP CLIP H PLUG 3 3 4K PLUG A0 O RING CLAMP C5

24 FIG. 13 CRANKCASE PART DESCRIPTION REMARKS CLAMP CLAMP BOLT WASHER, PLATE EA CLAMP Y DAMPER, ENGINE MOUNT Y SPACER, ENGINE MOUNT BEARING C6

25 FIG. 14 CRANKCASE COVER 1 PART DESCRIPTION REMARKS 1 5EA COVER, OIL PUMP 1 1 5EA COVER, OIL PUMP KG RING, RUBBER EA BOLT KG BOLT EA COVER, OIL PUMP EA COVER, OIL PUMP SCREW, BINDING SCREW, BINDING EA COVER, CRANKCASE EA COVER, CRANKCASE EA GASKET, CRANKCASE COVER CR GASKET BEARING EA DAMPER, ENGINE MOUNT EA COVER, CAP BOLT, HEXAGON SOCKET HEAD PIN, DOWEL PIN, DOWEL BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE EA DAMPER, ENGINE MOUNT EA W CRANKCASE COVER ASSY XW W CRANKCASE COVER ASSY H PLUG, OIL C7

26 FIG. 14 CRANKCASE COVER 1 PART DESCRIPTION REMARKS O RING CR GASKET, CRANKCASE COVER Y COVER, CAP Y RING, RUBBER TX GROMMET TX BREATHER H GROMMET WASHER CR GASKET, BREATHER TX COVER SCREW, PAN HEAD BOLT PIN, DOWEL BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE A0 BOLT, FLANGE H GAUGE, LEVEL C8

27 FIG. 15 STARTER PART DESCRIPTION REMARKS 1 36Y GEAR, IDLER 1 (12/55T) Y SHAFT H PLATE, STOPPER BOLT KM STARTER CLUTCH OUTER ASSY KG GEAR, IDLER 2 (45T) KG WHEEL, STARTER H ABSORBER Y SPROCKET, STARTER L2 COLLAR CV SHAFT PLUG BEARING O RING BEARING (B6004) Y HOUSING, BEARING OIL SEAL SCREW Y NOZZLE FM CHAIN, PRIMARY Y GUIDE, UPPER BOLT CIRCLIP C9

28 FIG. 16 CLUTCH PART DESCRIPTION REMARKS 1 1TX PRIMARY DRIVEN GEAR COMP Y PLATE, THRUST Y BOSS, CLUTCH Y PLATE, SEAT Y SPRING, CLUTCH BOSS Y PLATE, FRICTION H PLATE, CLUTCH H RING, CLUTCH BOSS PLATE, FRICTION H PLATE, CLUTCH Y PLATE, FRICTION Y PLATE, PRESSURE Y HOUSING, SPRING JW SPRING, CLUTCH TX PLATE, PRESSURE BOLT BEARING (B6003C4) H8 WASHER, PLATE K1 COLLAR Y SPACER M3 BEARING WASHER, LOCK NUT O RING KG ROD, PUSH BALL KG ROD, PUSH C10

29 FIG. 16 CLUTCH PART DESCRIPTION REMARKS O RING EA PUSH LEVER COMP Y PUSH LEVER COMP Y W BLEED SCREW KIT H W PUSH LEVER SEAL KIT BOLT, FLANGE BOLT, FLANGE A0 BOLT, FLANGE G3 BOLT 2 2 C11

30 FIG. 17 TRANSMISSION PART DESCRIPTION REMARKS 1 4KG W MAIN AXLE ASSY (14T) BEARING CC GEAR, 4TH PINION (24T) WASHER CIRCLIP TX GEAR, 3RD PINION (21T) H9 WASHER, PLATE TX GEAR, 5TH PINION (26T) CV GEAR, 2ND PINION (18T) R2 COLLAR BEARING EA AXLE, DRIVE TX GEAR, 1ST WHEEL (40T) H0 WASHER, PLATE EA GEAR, 4TH WHEEL (31T) CIRCLIP WASHER TX GEAR, 3RD WHEEL (33T) H1 WASHER, PLATE TX GEAR, 5TH WHEEL (29T) CIRCLIP WASHER CV GEAR, 2ND WHEEL (36T) BEARING OIL SEAL O RING P COLLAR C12

31 FIG. 17 TRANSMISSION PART DESCRIPTION REMARKS 28 5EA SPROCKET, DRIVE (18T) CIRCLIP WASHER, LOCK NUT R3 COLLAR R5 COLLAR R4 COLLAR BEARING CIRCLIP C13

32 FIG. 18 SHIFT CAM. FORK PART DESCRIPTION REMARKS 1 5EA SHIFT CAM ASSY SPRING, COMPRESSION UN POINT, NEUTRAL SCREW UN PLATE, SIDE Y PLATE, STOPPER SCREW, FLAT HEAD BR BAR, SHIFT FORK GUIDE XW FORK, SHIFT KG FORK, SHIFT XW FORK, SHIFT B5 SPRING, TORSION RT STOPPER LEVER ASSY F7 BOLT C14

33 FIG. 19 SHIFT SHAFT PART DESCRIPTION REMARKS 1 4G STOPPER, SCREW OIL SEAL (SD HS) WASHER, PLATE KG SHIFT SHAFT ASSY SPRING, TORSION K8.COLLAR WASHER, PLATE CIRCLIP KG PEDAL, SHIFT H COVER, DUST EB COVER, SHIFT PEDAL GH ARM, SHIFT H COVER, DUST BOLT, FLANGE GV ROD, SHIFT NUT(COUNTER CLOCKWISE) NUT OIL SEAL C15

34 FIG. 20 FRAME PART DESCRIPTION REMARKS 1 5EA FRAME COMP. 1 1 YB 5EA FRAME COMP. 1 1 YB 2 4KG DOWN TUBE COMP YB BOLT, HEXAGON SOCKET HEAD NUT, SELF LOCKING BOLT, HEXAGON SOCKET HEAD KG STAY, ENGINE BOLT, FLANGE NUT BOLT, HEXAGON SOCKET HEAD KG 2140X 00 ENGINE BRACKET SUB COMP KG 2140Y 00 ENGINE BRACKET SUB COMP BOLT, FLANGE NUT BOLT, FLANGE BOLT, FLANGE V COLLAR KG ENGINE BRACKET COMP W COLLAR BOLT, FLANGE NUT BOLT, FLANGE WASHER, PLAIN EA 2838N 00 DUCT EA 2838R 00 DUCT SCREW, WITH WASHER GROMMET D2

35 FIG. 20 FRAME PART DESCRIPTION REMARKS 27 4BH 2219X 00 COVER D3

36 FIG. 21 FENDER PART DESCRIPTION REMARKS 1 4KG B FENDER, FRONT BL2 2 4KG BRACKET, FENDER A HOLDER, CABLE BOLT, FLANGE EA 2117E 00 BRACKET, TAILLIGHT BOLT, FLANGE W PAD, SEAT EA Y2165 N0 4B COVER, REAR FENDER 1 1 UR BL2 FOR BL2 5EA Y2165 R0 4B COVER, REAR FENDER 1 1 UR BL2 FOR DPBMC 5EA Y2165 P0 4B COVER, REAR FENDER 1 1 BL2 FOR RYC1 9 4HD 2218A 00.EMBLEM, REAR ARM KG DAMPER, LOCATING EA DAMPER, LOCATING WM GRAPHIC, COVER RR, FENDER SET 1 1 UR FOR BL2 5WM GRAPHIC, COVER RR, FENDER SET 1 1 UR FOR DPBMC 5WM GRAPHIC, COVER RR, FENDER SET 1 1 FOR RYC GROMMET EMBLEM, YAMAHA WM 2165C 00.GRAPHIC FOR DPBMC 5WM 2165C 10.GRAPHIC FOR RYC1 16 3YF 2414J 10 DAMPER, PLATE HM 2139X 00 DAMPER SCREW, ROUND HEAD N DAMPER EA FENDER, REAR G DAMPER GROMMET D4

37 FIG. 21 FENDER PART DESCRIPTION REMARKS F1 BOLT NUT, SPRING BOLT, FLANGE EA BRACKET, REFLECTOR KG BRACKET, REFLECTOR RIVET, BLIND HM 2162A 00 HOOK RIVET, BLIND HM BAND, BATTERY EA 2163F 00 COVER, REAR FENDER NUT, SPRING SCREW, BINDING WASHER, PLATE RIVET WM BAND, BATTERY HM 2162A 00 HOOK RIVET, BLIND KG HOOK, SIDE COVER KG HOOK, SIDE COVER EA WIRE EA WIRE, KG DAMPER BOLT, FLANGE CLAMP CLAMP BAND, BATTERY F HOOK D5

38 FIG. 21 FENDER PART DESCRIPTION REMARKS RIVET, BLIND EA TOOL KIT KM REAR REFLECTOR ASSY NUT, FLANGE D6

39 FIG. 22 SIDE COVER PART DESCRIPTION REMARKS 1 5EA Y X COVER, SIDE BL2 2 5EA 2173B 20.EMBLEM EA 2172A 10.PANEL EA SEAL Y DAMPER EA 2174X 00.DAMPER V DAMPER EA Y X COVER, SIDE BL2 9 5EA 2174B 20.EMBLEM EA 2172F 10.PANEL EA SEAL Y DAMPER EA 2174Y 00.DAMPER EA DAMPER V DAMPER SCREW GROMMET EA SEAL CLAMP PLUG D7

40 FIG. 23 REAR ARM. SUSPENSION PART DESCRIPTION REMARKS 1 5EA REAR ARM COMP FV BUSH BEARING FV COVER, THRUST F0 WASHER, PLATE UN 6 4KG CASE, CHAIN KG STAY, CHAIN CASE RIVET, BLIND BOLT, FLANGE GM SHAFT, PIVOT NUT, SELF LOCKING M4 WASHER, PLATE KG SEAL, GUARD BOLT, FLANGE EA WASHER D8

41 FIG. 24 REAR SUSPENSION PART DESCRIPTION REMARKS 1 5EA SHOCK ABSORBER ASSY, REAR BOLT, FLANGE NUT, U FLANGE EA BOLT EA 2216F 00 HOOK D9

42 FIG. 25 STEERING PART DESCRIPTION REMARKS BEARING BEARING FV SEAL, STEERING WASHER, PLATE H WASHER, SPECIAL NUT WASHER, PLATE W COVER, BALL RACE NUT, CROWN T0 WASHER, PLATE KG CROWN, HANDLE BOLT H HOLDER, HANDLE UPPER CLP BOLT PLUG H HOLDER, HANDLE LOWER CLP NUT, U FLANGE EA STAY, HEADLIGHT BOLT, FLANGE EA COVER, UPPER EA COVER, UPPER NUT, CROWN D10

43 FIG. 26 FRONT FORK PART DESCRIPTION REMARKS 1 5EA FRONT FORK ASSY (L.H) EA TUBE, OUTER (LEFT) EA INNER TUBE COMP EA PISTON, FRONT FORK EA CYLINDER COMP., FRONT FORK EB METAL, SLIDE V L0.WASHER, OIL SEAL PU OIL SEAL V L0.RING, SNAP PU SEAL, DUST YR SPINDLE, TAPER L0.GASKET BOLT, HEXAGON SOCKET HEAD EA SPRING, FRONT FORK LR WASHER, SPRING UPPER YF SPACER GM WASHER, SPRING UPPER PU BOLT, CAP EA FRONT FORK ASSY (R.H) EA TUBE, OUTER (RIGHT) EA INNER TUBE COMP EA PISTON, FRONT FORK EA CYLINDER COMP., FRONT FORK EB METAL, SLIDE V L0.WASHER, OIL SEAL PU OIL SEAL V L0.RING, SNAP D11

44 FIG. 26 FRONT FORK PART DESCRIPTION REMARKS 28 4PU SEAL, DUST YR SPINDLE, TAPER L0.GASKET BOLT, HEXAGON SOCKET HEAD EA SPRING, FRONT FORK LR WASHER, SPRING UPPER YF SPACER GM WASHER, SPRING UPPER PU BOLT, CAP BOLT EA UNDER BRACKET COMP BOLT PU 2331G 00 COVER KM COVER, LOWER D12

45 FIG. 27 FUEL TANK PART DESCRIPTION REMARKS 1 5EA Y2410 G0 08 FUEL TANK COMP. 1 1 BL2 5EA Y2410 G0 09 FUEL TANK COMP. 1 1 DPBMC/BL2 5EA Y2410 G0 X2 FUEL TANK COMP. 1 1 RYC1/BL2 2 5FY 2411B 00.TUNING FORK MARK 2 2 5FY 2411B 50.TUNING FORK MARK WM GRAPHIC SET 1 1 UR FOR BL2 5WM GRAPHIC SET 1 1 UR FOR DPBMC 5WM GRAPHIC SET 1 1 FOR RYC1 4 2YK DAMPER, LOCATING GH DAMPER, LOCATING Y DAMPER, LOCATING R WASHER, SPECIAL BOLT HM DAMPER, LOCATING MA BAND HM CAP ASSY BOLT, HEXAGON SOCKET HEAD BOLT EA FUEL COCK ASSY XV VALVE XV SEAL, COCK X O RING K LEVER, COCK SCREW, OVAL HEAD WASHER, PLATE SCREW K7 HOSE (L730) D13

46 FIG. 27 FUEL TANK PART DESCRIPTION REMARKS CLIP EA DAMPER, LOCATING UA BAND UF SEAL, CRANKCASE D14

47 FIG. 28 SEAT PART DESCRIPTION REMARKS 1 5EA DOUBLE SEAT ASSY EA 2470F 20.SEAT COVER COMP HM BRACKET, SEAT NUT W PAD, SEAT BP DAMPER, SEAT BP SEAT LOCK ASSY BP PLATE NUT, FLANGE KG 2478E 00 CABLE, SEAT LOCK CLAMP YX HELMET HANGER ASSY SCREW W PAD, SEAT KG B HANDLE, SEAT BL BOLT PLUG EA BOLT D15

48 FIG. 29 FRONT WHEEL PART DESCRIPTION REMARKS 1 4SV CAST WHEEL, FRONT YB 2 5EA SPACER, BEARING BEARING (B6004) OIL SEAL FM CLUTCH, METER RETAINER, CLUTCH OIL SEAL * TIRE(120/70ZR17 M/C 58W UR LM MICHELIN MACADAM 90X E) TIRE(120/70ZR17 M/C 58W D220F ST M) UR DUNLOP VALVE, RIM (TR412) MT BALANCER, WHEEL (10G) UR 5MT BALANCER, WHEEL (20G) UR 5MT BALANCER, WHEEL (30G) UR 11 4FM GEAR UNIT ASSY XV AXLE, WHEEL T COLLAR E2

49 FIG. 30 FRONT BRAKE CALIPER PART DESCRIPTION REMARKS 1 5JJ 2581T 10 DISC BRAKE ASSY G4 BOLT DM 2580T 00 CALIPER ASSY (LEFT) SV W PISTON ASSY, CALIPER MA W CALIPER SEAL KIT SV W PISTON ASSY, CALIPER GM W CALIPER SEAL KIT SV W BRAKE PAD KIT SV SUPPORT, PAD SV PIN, PAD GM CLIP J3 W BLEED SCREW KIT DM 2580U 00 CALIPER ASSY (RIGHT) SV W PISTON ASSY, CALIPER MA W CALIPER SEAL KIT SV W PISTON ASSY, CALIPER GM W CALIPER SEAL KIT SV W BRAKE PAD KIT SV SUPPORT, PAD SV PIN, PAD GM CLIP J3 W BLEED SCREW KIT A7 BOLT, FLANGE E3

50 FIG. 31 REAR WHEEL PART DESCRIPTION REMARKS 1 5EA CAST WHEEL, REAR YB BEARING OIL SEAL SPACER EA DAMPER * TIRE(180/55ZR17 M/C 73W UR LM MICHELIN MACADAM 90X E) TIRE(180/55ZR17 M/C 73W D220 ST M) UR DUNLOP VALVE, RIM (TR412) MT BALANCER, WHEEL (10G) UR 5MT BALANCER, WHEEL (20G) UR 5MT BALANCER, WHEEL (30G) UR 9 4FM CLUTCH, HUB BEARING OIL SEAL FM COLLAR, WHEEL EA SPROCKET, DRIVEN (39T) BOLT, STUD NUT, U FLANGE CHAIN (DID50VA8 112LE) EA PULLER, CHAIN XV PULLER, CHAIN BOLT NUT FM BAR, TENSION A9 BOLT, FLANGE NUT, SELF LOCKING FM AXLE, WHEEL E4

51 FIG. 31 REAR WHEEL PART DESCRIPTION REMARKS NUT, SELF LOCKING R5 WASHER, PLATE W COLLAR COLLAR E5

52 FIG. 32 REAR BRAKE CALIPER PART DESCRIPTION REMARKS 1 3GM 2582W A0 DISC, REAR BRAKE G4 BOLT EA 2580W 10 CALIPER ASSY, REAR EA W PISTON ASSY, CALIPER EA W CALIPER SEAL KIT LV W BRAKE PAD KIT LV SUPPORT, PAD LV PIN, PAD GM CLIP J3 W BLEED SCREW KIT EA BRACKET, CALIPER A0 BOLT, FLANGE E6

53 FIG. 33 STEERING HANDLE. CABLE PART DESCRIPTION REMARKS 1 5EA HANDLEBAR YR GRIP (LEFT) YR GRIP ASSY EA THROTTLE CABLE ASSY CLAMP UA BAND KG CAP, GRIP UPPER XW CAP, GRIP LOWER BOLT HX END, GRIP VR REAR VIEW MIRROR ASSY (LEFT) PS CAP VR REAR VIEW MIRROR ASSY (RIGHT) PS CAP PU SWITCH, HANDLE 3 (RIGHT) 1 1 4HM SWITCH, HANDLE SCREW, PAN HEAD SCREW, PAN HEAD EA SWITCH, HANDLE UW SWITCH, HANDLE SCREW, PAN HEAD X CAP, BOLT EA STARTER CABLE ASSY E7

54 FIG. 34 FRONT MASTER CYLINDER PART DESCRIPTION REMARKS 1 5DM W MASTER CYLINDER SUB ASSY DM W CYLINDER KIT, MASTER HM W RESERVOIR CAP SET HM DIAPHRAGM, RESERVOIR SCREW, FLAT HEAD EB LEVER FV 2589F 00 BOLT, LEVER NUT, U HM FRONT STOP SWITCH ASSY SCREW, PAN HEAD WASHER, SPRING WASHER, PLATE HM BRACKET, MASTER CYLINDER BOLT EA HOSE, BRAKE EA HOSE, BRAKE BOLT, UNION WASHER, PLATE CLAMP BOLT, FLANGE KG HOLDER, BRAKE HOSE BOLT, FLANGE KG HOLDER, BRAKE HOSE BOLT, FLANGE BOLT, UNION WASHER, PLATE MA GUIDE, CABLE E8

55 FIG. 35 FRONT MASTER CYLINDER 2 PART DESCRIPTION REMARKS 1 4KG W MASTER CYLINDER SUB ASSY GM W CYLINDER KIT, MASTER (CLUTCH) GM ROD, PUSH GM BUSH HM W RESERVOIR CAP SET HM DIAPHRAGM, RESERVOIR SCREW, FLAT HEAD EA LEVER FV 2589F 00 BOLT, LEVER NUT, FLANGE GM FRONT STOP SWITCH ASSY SCREW, FLAT HEAD KG BRACKET, MASTER CYLINDER BOLT COLLAR KG HOSE, CLUTCH BOLT, UNION BOLT, UNION B COLLAR WASHER, PLATE CLAMP CLAMP CLAMP BAND, SWITCH CORD E9

56 FIG. 36 STAND. FOOTREST PART DESCRIPTION REMARKS 1 5EA STAND, MAIN E6 BOLT NUT, SELF LOCKING SPRING, TENSION SPRING, TENSION K9 HOSE (L60) STOPPER, MAIN STAND EA STAND, SIDE E6 BOLT NUT, SELF LOCKING SPRING, TENSION SPRING, TENSION FM LINK, SIDE STAND EA FRONT FOOTREST ASSY (LEFT) BP COVER, FOOTREST SCREW, PAN HEAD A4.BOLT EA FRONT FOOTREST ASSY (RIGHT) BP COVER, FOOTREST SCREW, PAN HEAD A4.BOLT KG BRACKET KG BRACKET EA REAR FOOTREST ASSY DN FOOTREST, REAR BP COVER, FOOTREST SCREW, PAN HEAD E10

57 FIG. 36 STAND. FOOTREST PART DESCRIPTION REMARKS PIN, CLEVIS PIN, COTTER SPRING, COMPRESSION BALL HX WASHER, SPECIAL H8.COLLAR EA REAR FOOTREST ASSY DN FOOTREST, REAR BP COVER, FOOTREST SCREW, PAN HEAD PIN, CLEVIS PIN, COTTER SPRING, COMPRESSION BALL HX WASHER, SPECIAL H8.COLLAR G0 BOLT Y DAMPER, FOOTREST COLLAR G0 BOLT WASHER, PLATE A9 BOLT WASHER, WAVE E11

58 FIG. 37 REAR MASTER CYLINDER PART DESCRIPTION REMARKS 1 4KG PEDAL, BRAKE KG PIN, PEDAL CRANK NUT, U SPRING, TENSION KG BRACKET BOLT BOLT, FLANGE BP 2583V 01 RR. MASTER CYLINDER ASSY BP W CYLINDER KIT, MASTER LN 2585G 00..CIRCLIP BP 2582A 00.JOINT BP 2585F 00.BUSH BP JOINT NUT BOLT PLUG PIN, CLEVIS WASHER, PLATE PIN, COTTER A TANK, RESERVOIR DIAPHRAGM, RESERVOIR GU BUSH,DIAPHRAGM KF CAP, RESERVOIR SCREW, WITH WASHER KG HOSE, RESERVOIR CLIP EA 2581K 00 HOSE, BRAKE E12

59 FIG. 37 REAR MASTER CYLINDER PART DESCRIPTION REMARKS BOLT, UNION WASHER, PLATE FM HOLDER, BRAKE HOSE BH HOLDER, BRAKE HOSE E13

60 FIG. 38 GENERATOR PART DESCRIPTION REMARKS 1 5EA A.C. GENERATOR ASSY 1 1 4KG A.C. GENERATOR ASSY KG STATOR ASSY BH BEARING BH SCREW BH BEARING BH RECTIFIER ASSY Y VOLTAGE REGULATOR ASSY FV BRUSH HOLDER ASSY BH COVER, RECTIFIER FV SCREW SCREW, PAN HEAD WASHER, SPRING WASHER, PLATE KM COVER ASSY 1 1 4BH COVER ASSY NUT, FLANGE Y OIL SEAL KT O RING BH ROTOR ASSY BOLT, FLANGE A1 BOLT, FLANGE BOLT, FLANGE A9 BOLT, FLANGE 1 1 E14

61 FIG. 39 PICK UP COIL. GOVERNOR PART DESCRIPTION REMARKS 1 5EA BASE, PICKUP KG ROTOR PIN, DOWEL BOLT, FLANGE SCREW, WITH WASHER E15

62 FIG. 40 STARTING MOTOR PART DESCRIPTION REMARKS 1 5EA MOTOR ASSY Y MOTOR ASSY FK O RING H GASKET AJ BOLT AJ BRUSH SET GH CORD, STARTER MOTOR XV 8182A 00 NUT BOLT, FLANGE A0 BOLT, FLANGE 2 2 F2

63 FIG. 41 FLASHER LIGHT PART DESCRIPTION REMARKS 1 4PU FRONT FLASHER LIGHT ASSY BULB, FLASHER (12V 21W) L LENS, FLASHER SCREW, TAPPING PU FRONT FLASHER LIGHT ASSY BULB, FLASHER (12V 21W) L LENS, FLASHER SCREW, TAPPING PU REAR FLASHER LIGHT ASSY BULB, FLASHER (12V 21W) VU LENS, FLASHER SCREW, TAPPING PU FLASHER LIGHT ASSY BULB, FLASHER (12V 21W) VU LENS, FLASHER SCREW, TAPPING NUT, FLANGE G CAP CLAMP F3

64 FIG. 42 METER PART DESCRIPTION REMARKS 1 5EA SPEEDOMETER ASSY EA SPEEDOMETER ASSY 1 1 FOR GBR 2 5EA TACHOMETER ASSY HM FUEL METER ASSY EA 8353E 20 CASE, METER UPPER PU 8353F 00 CASE, METER LOWER HM COVER, METER HM COVER, SPEEDOMETER HM COVER, TACHOMETER HM 8353L 00 REFLECTOR R KNOB, TRIP METER HM RING, METER COVER KG BRACKET, METER HM LENS, PILOT HM LENS, PILOT SCREW, PAN HEAD SCREW, PAN HEAD WASHER, SPRING SCREW, WITH WASHER SCREW WASHER, SPRING WASHER SCREW, TAPPING SCREW, TAPPING SCREW, TAPPING SCREW, TAPPING E WASHER, SPECIAL F4

65 FIG. 42 METER PART DESCRIPTION REMARKS NUT KG SOCKET CORD ASSY GV BULB (12V 1.7W T6.5) R BULB (12V 3.4W T10) YT BULB (12V 1.7W T10) PU SOCKET CORD ASSY JK DAMPER COLLAR NUT, FLANGE KG SPEEDOMETER CABLE ASSY F5

66 FIG. 43 HEADLIGHT PART DESCRIPTION REMARKS 1 4KG RIM, HEADLIGHT PU LENS ASSY 1 1 5EA LENS ASSY 1 1 FOR GBR,ZAF 4KG LENS ASSY F BULB (12V 60/55W) (H4)HALOGEN 4 4KG COVER, SOCKET E BULB (12V 4W) 1 1 4KG GROMMET PU SOCKET, PILOT LIGHT KG NUT, ADJUSTING KG SCREW WASHER, SPRING J NUT, ADJUSTING KG SCREW, RIM ADJUSTING KG SPRING, SCREW KG BODY ASSY KG STAY, HEADLIGHT KG 8433E 00.SCREW, ADJUSTING KG SPRING KG WASHER, PLAIN KG NUT G SCREW N COLLAR KG DAMPER, HEADLIGHT KG DAMPER, HEADLIGHT SCREW WASHER, PLATE F6

67 FIG. 43 HEADLIGHT PART DESCRIPTION REMARKS BOLT, FLANGE NUT, FLANGE F7

68 FIG. 44 TAILLIGHT PART DESCRIPTION REMARKS 1 5EA TAILLIGHT UNIT ASSY Y BULB, TAILLIGHT (12V 21/5W) HM CORD ASSY GROMMET COLLAR NUT, FLANGE WASHER, PLATE YF BRACKET, LICENSE BOLT, FLANGE WASHER, PLATE NUT, U F8

69 FIG. 45 ELECTRICAL 1 PART DESCRIPTION REMARKS 1 5EA IGNITION COIL ASSY EA IGNITION COIL ASSY BOLT NUT, FLANGE BR DAMPER, IGNITION COIL CLAMP CLAMP NS PLUG CAP ASSY UX PLUG CAP ASSY EA IGNITOR UNIT ASSY SCREW, BIND G OIL LEVEL GAUGE ASSY BOLT, FLANGE L NEUTRAL SWITCH ASSY SCREW O RING KG WIRE, SUB LEAD CLAMP CLAMP KG HORN KG HORN BOLT, FLANGE GM FLASHER RELAY ASSY KG SENDER UNIT ASSY, FUEL METER G GASKET, SENDER UNIT BOLT, WITH WASHER F9

70 FIG. 46 ELECTRICAL 2 PART DESCRIPTION REMARKS 1 5EA BATTERY ASSY (GS GT14B 4) EA WIRE, MINUS LEAD CLAMP UA BAND KG STARTER RELAY ASSY BOLT, FLANGE EA WIRE HARNESS ASSY 1 1 5EA WIRE HARNESS ASSY Y FUSE (15A BL) EA FUSE (40A BL) SCREW, TAPPING PLUG CLAMP UA BAND CLAMP CLAMP EA RELAY ASSY BH 8195A 00 RELAY ASSY EA MAIN SWITCH STEERING LOCK 1 1 4KG MAIN SWITCH STEERING LOCK G5 BOLT YF STOP SWITCH ASSY LD SWITCH, SIDE STAND SCREW, PAN HEAD CLAMP FU THERMO SWITCH ASSY DM RELAY ASSY F10