RST90L (8ET3) U.S.A.,CANADA RST90L (8ET4) EUROPE RST90TFL (8FM3) EUROPE,JAPAN RST90TFL (8FM4) CANADA

Transcription

1 RST90L () U.S.A.,CANADA RST90L () EUROPE RST90TFL () EUROPE,JAPAN RST90TFL () CANADA 1E8ET-100E1 ( 2E8ET-100E1 ) 2012/01/27 NEWS No. DATE COMMENT PE0-SM Oct.,11,2006 FIG.20: SKI LIST MODIFICATION PE0-SM Dec.,03,2007 FIG.10: CARBURETOR ILLUSTRATION CORRECTION PE0-SM Sep.,13,2011 COR: PRIMARY SHEAVE, ALTERNATE REBUILD KIT ILLUSTRATION CORRECTION PE0-SM Jan.,25,2012 COR:FIG.10 CARBURETOR ILLUSTRATION CORRECTION A2

2 RST90L/RST90TFL PARTS CATALOGUE 2005 by Yamaha Motor Co., Ltd. 1st edition, July 2005 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan. A3

3 RST90L RST90TFL A4

4 FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 6. The asterisk (*) before a reference number indicates modified items after the first edition. 1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) O/S Over Size 3. The number of components for assembly Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. PART DESCRIPTION Q TY 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 4. Applicable colours of graphics are represented in the as shown below. PART DESCRIPTION Q TY 2N X5 FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 FOR MXR 5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual. A5

5 FOREWORD 7. Applicable Serial No. Engine Serial No. Frame Serial No. 10. Applicable Starting Serial No. Frame Serial No. Serial No. Name Of Q ty Column Model Code JYE8ET0016A JYE8ET0016A JYE8FM0036A JYE8FM0036A Applicable Colour Code (The (*) mark shows Model colour.) Abbreviation Colour Name Colour Code DPBML(*) DARK PURPLISH BLUE METALLIC L 0865 DRMK(*) DEEP RED METALLIC K Quantity Column Information Column No. Name Of Q ty Column Destination 1 U.S.A.,CANADA 2 EUROPE 3 EUROPE,JAPAN 4 CANADA A6

6 CONTENTS ENGINE CYLINDER HEAD... B2 CRANKSHAFT & PISTON... B3 VALVE... B5 CAMSHAFT & CHAIN... B7 WATER PUMP... B8 RADIATOR & HOSE... B9 OIL PUMP... B12 OIL CLEANER... B13 INTAKE... B14 CARBURETOR... C2 EXHAUST... C5 CRANKCASE... C7 CRANKCASE COVER 1... C8 STARTER... C9 DRIVE PRIMARY SHEAVE... C10 SECONDARY SHEAVE... C12 BODY ENGINE BRACKET... C14 OIL TANK... C15 FRAME... D2 SKI... D6 STEERING... D10 STEERING GATE... D12 FUEL TANK... D13 SEAT... D15 BRAKE... E4 CONTROL CABLE... E6 TRACK SUSPENSION 1... E7 TRACK SUSPENSION 2... E10 TRACK SUSPENSION 3... E13 TRACK SUSPENSION 4... F2 TRACK DRIVE 1... F5 TRACK DRIVE 2... F6 SHROUD... F10 EMBLEM... F12 WINDSHIELD... F13 REAR VIEW MIRROR... F15 GUARD & LUGGAGE BOX... G2 BUMPER... G3 INSTRUMENT PANEL... G5 ELECTRICAL GENERATOR... G6 STARTING MOTOR... G7 METER... G8 HEADLIGHT... G9 TAILLIGHT... G10 HANDLE SWITCH & LEVER... G11 ELECTRICAL 1... G12 ELECTRICAL 2... G14 ELECTRICAL 3... G15 ALTERNATE SKI... H2 ALTERNATE REAR SUSPENSION... H3 ALTERNATE DRIVE SETTING 1... H4 ALTERNATE DRIVE SETTING 2... H7 ALTERNATE REBUILD KIT... H8 ALTERNATE CLUTCH TUNE UP KIT... H9 INDEX NUMERICAL INDEX... M1

7 FIG. 1 CYLINDER HEAD PART DESCRIPTION 1 8ES CYLINDER HEAD ASSY JW GUIDE, VALVE CIRCLIP PLUG, STRAIGHT SCREW PIN, DOWEL BOLT, FLANGE BOLT, FLANGE GASKET PLUG, SPARK (NGK R CR8E) PLUG, SPARK (NGK R CR8E) 3 FOR JPN BOLT, WITH WASHER ES COVER, CYLINDER HEAD BE GUIDE, STOPPER ES GASKET, HEAD COVER Y PLUG, OIL O-RING F0 BOLT KG 1111G 00 RUBBER, MOUNT ES GASKET, CYLINDER HEAD BOLT ES PIPE, OIL CLIP B2

8 FIG. 2 CRANKSHAFT & PISTON PART DESCRIPTION 1 8ES CRANKSHAFT ASSY JW CONNECTING ROD ASSY JW BOLT, CONNECTING ROD NUT JW A0 PLANE BEARING, CONNECTING ROD UR WHITE 5JW PLANE BEARING, CONNECTING ROD UR BLUE 5JW PLANE BEARING, CONNECTING ROD UR BLACK 5JW PLANE BEARING, CONNECTING ROD UR BROWN 5JW PLANE BEARING, CONNECTING ROD UR GREEN 5JW PLANE BEARING, CONNECTING ROD UR YELLOW 6 8ES PLUG LD PLANE BEARING, CRANKSHAFT UR BLACK 3LD PLANE BEARING, CRANKSHAFT UR BROWN 3LD PLANE BEARING, CRANKSHAFT UR GREEN 3LD PLANE BEARING, CRANKSHAFT UR YELLOW 3LD PLANE BEARING, CRANKSHAFT UR PINK 3LD PLANE BEARING, CRANKSHAFT UR RED 3LD PLANE BEARING, CRANKSHAFT UR WHITE 8 8ES PISTON (STD) JW PISTON RING SET (STD) CIRCLIP JW PIN, PISTON CIRCLIP KEY, WOODRUFF BOLT, FLANGE H0 WASHER, PLATE J SHAFT B3

9 FIG. 2 CRANKSHAFT & PISTON PART DESCRIPTION 17 8ES SHAFT ASSY BOLT, FLANGE ES SHAFT ASSY., ES BALANCER WEIGHT GEAR COMP BEARING ES WEIGHT JT PLATE, BEARING COVER SCREW, COUNTERSUNK BEARING ES BEARING ES COLLAR CIRCLIP ES WEIGHT BOLT WASHER, LOCK WASHER, PLATE B4

10 FIG. 3 VALVE PART DESCRIPTION 1 5JW VALVE, INTAKE JW VALVE, EXHAUST JW SEAT, VALVE SPRING JW SPRING, VALVE INNER JW RETAINER, VALVE SPRING AA COTTER, VALVE M SEAL, VALVE STEM LD PAD, ADJUSTING (1.20) UR 3LD PAD, ADJUSTING (1.25) UR 3LD PAD, ADJUSTING (1.30) UR 3LD PAD, ADJUSTING (1.35) UR 3LD PAD, ADJUSTING (1.40) UR 3LD A0 PAD, ADJUSTING (1.45) UR 3LD F0 PAD, ADJUSTING (1.50) UR 3LD H1 PAD, ADJUSTING (1.55) UR 3LD K1 PAD, ADJUSTING (1.60) UR 3LD M1 PAD, ADJUSTING (1.65) UR 3LD R1 PAD, ADJUSTING (1.70) UR 3LD U1 PAD, ADJUSTING (1.75) UR 3LD W1 PAD, ADJUSTING (1.80) UR 3LD Y1 PAD, ADJUSTING (1.85) UR 3LD PAD, ADJUSTING (1.90) UR 3LD PAD, ADJUSTING (1.95) UR 3LD PAD, ADJUSTING (2.00) UR 3LD PAD, ADJUSTING (2.05) UR 3LD PAD, ADJUSTING (2.10) UR 3LD E0 PAD, ADJUSTING (2.15) UR B5

11 FIG. 3 VALVE PART DESCRIPTION 8 3LD G0 PAD, ADJUSTING (2.20) UR 3LD J0 PAD, ADJUSTING (2.25) UR 3LD L0 PAD, ADJUSTING (2.30) UR 3LD N0 PAD, ADJUSTING (2.35) UR 3LD T0 PAD, ADJUSTING (2.40) UR 9 5EB LIFTER, VALVE UR YELLOW 5EB LIFTER, VALVE (O/S) UR GREEN B6

12 FIG. 4 CAMSHAFT & CHAIN PART DESCRIPTION 1 8ES CAMSHAFT ASSY ES SPROCKET, CAM CHAIN BOLT, FLANGE CHAIN ES TENSIONER ASSY, CAM CHAIN FM GASKET, TENSIONER CASE BOLT, FLANGE ES DAMPER, CHAIN ES DAMPER, CHAIN BOLT B7

13 FIG. 5 WATER PUMP PART DESCRIPTION 1 8ES WATER PUMP ASSY ES COVER, HOUSING ES GASKET, HOUSING COVER ES SEAL, MECHANICAL BEARING OIL SEAL (SD HS) ES IMPELLER SHAFT ASSY SCREW, PAN HEAD ES GEAR, IMPELLER SHAFT PIN, DOWEL CIRCLIP ES GASKET ES GASKET PIN, DOWEL BOLT BOLT ES GEAR, DRIVE BEARING CIRCLIP B8

14 FIG. 6 RADIATOR & HOSE PART DESCRIPTION 1 8ES PIPE ES PIPE CLIP ES HOSE CLIP ES 1243E 00 HOSE HOSE CLAMP ASSY HOSE CLAMP ASSY O-RING BOLT ES HOSE CLIP ES HOSE CLIP ES HOSE CLIP CLIP FA HOUSING, THERMOSTAT EB COVER, THERMOSTAT FA THERMOSTAT ASSY BOLT, FLANGE FA JOINT, HOSE FA JOINT, HOSE CC THERMOSENSOR ASSY WASHER, PLATE M28 CLAMP FA 1243F 00 HOSE, B9

15 FIG. 6 RADIATOR & HOSE PART DESCRIPTION HOSE CLAMP ASSY FA 1249B 01 TANK, RESERVE HOSE W CAP, RADIATOR COLLAR BOLT, FLANGE CLAMP FA 1244G 01 HOSE, HOSE CLAMP ASSY CLAMP CLIP ET 1240F 00 HEAT EXCHANGER FA PIPE CLIP ET 1240E 00 HEAT EXCHANGER FA PIPE CLIP ES 1248A 00 PIPE CLIP A0 CLIP FA 1248E 00 PIPE HOSE CLAMP ASSY CLIP RIVET, BLIND FA HOSE CLIP CLIP B10

16 FIG. 6 RADIATOR & HOSE PART DESCRIPTION CLAMP B11

17 FIG. 7 OIL PUMP PART DESCRIPTION 1 8ES OIL PUMP ASSY XV SPROCKET, DRIVEN BOLT, FLANGE ES SPACER, STRAINER ES PIPE O-RING O-RING BOLT, FLANGE PIN, DOWEL ES HOSE, OIL CLIP CLIP ES HOSE, OIL CLIP ES CONNECTOR, SUCTION PIPE O-RING BOLT CHAIN ES HOLDER BOLT, FLANGE B12

18 FIG. 8 OIL CLEANER PART DESCRIPTION BOLT, UNION DM ELEMENT ASSY, OIL CLEANER ES COVER, STRAINER PIN, DOWEL ES GASKET, STRAINER COVER BOLT BOLT BOLT GASKET ES OIL COOLER ASSY JW O-RING BOLT, HEXAGON SOCKET HEAD B13

19 FIG. 9 INTAKE PART DESCRIPTION 1 8ES JOINT, CARBURETOR BOLT HOSE CLAMP ASSY ES HOSE CLIP ES PIPE CLIP CLIP CLAMP ES HOSE, AIR CLIP ES HOSE, AIR CLIP CLIP ES SILENCER, INTAKE ES SILENCER, INTAKE ES PLATE, ELEMENT ES ELEMENT, AIR CLEANER FA HOOK ES DAMPER ES SEAL ES 1441A 00 COVER, CLEANER CASE ES PIPE ES JOINT, AIR CLEANER HOSE CLAMP ASSY ES COVER, CARBURETOR M52 HOSE (L150) B14

20 FIG. 9 INTAKE PART DESCRIPTION CLIP ES PIPE ES LABEL, CAUTION 1 1 8ES LABEL, CAUTION 1 1 UR FOR EUR 8ES LABEL, CAUTION 1 UR FOR JPN 31 8ES LABEL, INSTRUCTION EXCEPT FOR JPN 32 8FA FUEL PUMP ASSY FA BRACKET, FUEL PUMP NUT, FLANGE V0 COLLAR BOLT, FLANGE BOLT, FLANGE B15

21 FIG. 10 CARBURETOR PART DESCRIPTION 1 8ES CARBURETOR ASSY ES CARBURETOR ASSY ES CARBURETOR ASSY ES CARBURETOR ASSY ES PILOT SCREW SET ES O-RING ES 1410A 00..STARTER SET ES NEEDLE VALVE SET ES COVER, DIAPHRAGM JH SCREW #1,3 4JH SCREW #2 11 8ES SPRING, DIAPHRAGM ES DIAPHRAGM ASSY JH SEAT, SPRING ES NEEDLE ES JET, NEEDLE ES 1414G 00..PIPE, MAIN BREED TJ JET, MAIN (#148) STD 3TJ JET, MAIN (#145) AP 3TJ JET, MAIN (#150) AP 18 8ES JET (#45) STD 8ES JET (#40) AP 8ES JET (#48) AP 8ES JET (#50) AP PIN, FLOAT ARM ES FLOAT ES GASKET, FLOAT CHAMBER C2

22 FIG. 10 CARBURETOR PART DESCRIPTION 22 3TJ PLUG, DRAIN SCREW, PAN HEAD ES BRACKET, THROTTLE #1 25 8ES SCREW #1 26 4TV BRACKET, THROTTLE #2 27 4JH SCREW, THROTTLE STOP #1,2 28 7A SPRING #1,2 29 8ES O-RING ES SCREW JH COLLAR ES SPRING ES BOLT, HOLDING JH NUT ES LEVER, STARTER ES COLLAR ES SCREW YR SPRING, THROTTLE STOP JH SPRING ES PIPE, FUEL ES JOINT ES JOINT ES PIPE TJ CLIP ES THROTTLE SENSOR ASSY ES O-RING ES SCREW ES JOINT C3

23 FIG. 10 CARBURETOR PART DESCRIPTION 49 8ES HOSE TV CLIP ES SCREW, THROTTLE STOP YR SPRING, THROTTLE STOP FU HEATER ASSY (30W) FA TERMINAL ES WIRE, SUB LEAD C4

24 FIG. 11 EXHAUST PART DESCRIPTION 1 8ES JOINT, EXHAUST ES GASKET, EXHAUST PIPE FA BAND, MUFFLER FA GASKET, EXHAUST PIPE BOLT BOLT, FLANGE ES COVER, EXHAUST RIVET, BLIND ES EXHAUST COVER ASS'Y BOLT, FLANGE A0 NUT, SPRING BOLT, FLANGE ES EXHAUST PIPE ASSY BOLT, BUTTON HEAD WASHER, PLAIN FA GASKET, MUFFLER FA BAND, SILENCER BOLT, FLANGE ET SILENCER ASSY FA DAMPER, MUFFLER COLLAR BOLT, WITH WASHER ES PROTECTOR ASSY BOLT, WITH WASHER BOLT, FLANGE ES 1478N 00 PLATE, BOLT, FLANGE C5

25 FIG. 11 EXHAUST PART DESCRIPTION A0 NUT, SPRING PLUG PLUG C6

26 FIG. 12 CRANKCASE PART DESCRIPTION 1 8ES W CRANKCASE ASSY PLUG, STRAIGHT SCREW ES PLUG, BLIND O-RING FA 2139X 00.DAMPER ES SPACER PIN, DOWEL PIN, DOWEL BOLT, WITH WASHER BOLT, FLANGE BOLT, FLANGE BOLT BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE C7

27 FIG. 13 CRANKCASE COVER 1 PART DESCRIPTION 1 8ES COVER, CRANKCASE PLUG, STRAIGHT SCREW O-RING PLUG, STRAIGHT SCREW O-RING ES GASKET, CRANKCASE COVER PIN, DOWEL CLAMP CLAMP BOLT BOLT, HEXAGON SOCKET HEAD ES 1531A 00 HOSE, BREATHER CLIP CLIP C8

28 FIG. 14 STARTER PART DESCRIPTION 1 8FA GEAR ES GEAR, IDLER ES SHAFT ES STARTER ONE-WAY ASSY BOLT, HEXAGON SOCKET HEAD WASHER, PLATE C9

29 FIG. 15 PRIMARY SHEAVE PART DESCRIPTION 1 8FA SHEAVE, PRIMARY FIXED V STOPPER FP PRIMARY SLIDING SHEAVE COMP BUSH, BIMETAL FORMED T COLLAR BOLT, SET BOLT, FLANGE NUT, U FLANGE ES SPIDER COMPLETE BW SLIDER ES SLIDER PIN, SPRING ES DAMPER, SLIDER U COLLAR BOLT, FLANGE NUT, U FLANGE DF PRIMARY SHEAVE CAP COMP BUSH, SOLID BOLT WASHER, PLATE WASHER, PLATE FG ROLLER, COMP 3 8FG ROLLER, COMP BUSH WASHER, PLATE ES WEIGHT COMP 3 8FA WEIGHT COMP C10

30 FIG. 15 PRIMARY SHEAVE PART DESCRIPTION BUSH RIVET, COUNTERSUNK (ST17.2MM) IN RIVET, COUNTERSUNK (ST13.9MM) 3 OUT RIVET, COUNTERSUNK (ST17.2MM) OUT L4 SPRING, COMPRESSION 1 (WH-SL-WH) L7 SPRING, COMPRESSION (Y-GR-Y) 30 8DN V-BELT V BOLT (L=156.5MM) WASHER C11

31 FIG. 16 SECONDARY SHEAVE PART DESCRIPTION 1 8CR SECONDARY FIXED SHEAVE COMP AV SHOE, RAMP BV STOPPER, HOLDER SCREW, BINDING BU SECONDARY SLIDING SHEAVE BUSH, BIMETAL FORMED BOLT, STUD BOLT, FLANGE WASHER, PLATE (T=1.0) UR UN H1 WASHER, PLATE (T=0.5) UR UN NUT BV SEAT SPRING SET 1 8BV SEAT SPRING SET BUSH, BIMETAL FORMED SPRING, TORSION 1 (PINK) SPRING, TORSION (WHITE) 14 8FA SHAFT, SECONDARY O-RING CIRCLIP WASHER, PLATE FA COLLAR FA NUT, BEARING WASHER WASHER, PLATE (T=1.6) UN A4 WASHER, PLATE (T=1.0) UR UN F0 WASHER, PLATE (T=0.5) UR UN L COLLAR C12

32 FIG. 16 SECONDARY SHEAVE PART DESCRIPTION A3 WASHER, PLATE BOLT, FLANGE C13

33 FIG. 17 ENGINE BRACKET PART DESCRIPTION 1 8ES ENGINE BRACKET COMP ES ENGINE BRACKET COMP BOLT, FLANGE FA BOLT, ENGINE MOUNTING BOLT, FLANGE NUT FG BOLT, ENGINE ADJUSTING ES 2149C 00 BOLT T5 WASHER, PLATE A3 WASHER, PLATE C14

34 FIG. 18 OIL TANK PART DESCRIPTION 1 8FG TANK, OIL FG OIL PIPE COMP O-RING BOLT BOLT, FLANGE GASKET FA OIL LEVEL GAUGE ASSY FP O-RING CLIP CLIP BOLT, FLANGE NUT, SELF-LOCKING ES VALVE ASSY ES PIPE, OIL TANK BREATHER CLIP ES 2174N 00 PIPE, OIL TANK CLIP ES PIPE CLIP CLIP BOLT, FLANGE C15

35 FIG. 19 FRAME PART DESCRIPTION 1 8ET FRONT FRAME COMP FA W BULKHEAD BUSH, SOLID BUSH, SOLID FA W BULKHEAD BUSH, SOLID BUSH, SOLID BOLT, FLANGE BOLT, FLANGE NUT, SELF-LOCKING FA 2128A 00.BRACKET, REGULATOR FG BRACKET, STEERING NUT, U FLANGE ET HEAT EXCHANGER ASSY FA HOSE CLIP HOSE CLAMP ASSY BEARING CIRCLIP NUT, SELF-LOCKING RIVET, BLIND ES 2131D 00.PLATE, COVER RIVET, BLIND ET REAR FRAME COMP ET REAR FRAME COMP FA W REINEFORCEMENT, FRAME REAR ET BRACKET, MAIN TRACK D2

36 FIG. 19 FRAME PART DESCRIPTION 27 8ET BRACKET, RR.TRACK SUSPENTION ET BRACKET, RR.TRACK SUSPENTION CR 2194N 00.BRACKET, FUEL TANK ET 2194X 00.BRACKET ET 2195X 00.BRACKET ES 2194H 00.PROTECTOR, MUFFLER RIVET, BLIND QTY: ET PANEL, SUB FRAME ET PATCH ET PATCH FU 1241A 00.HEAT EXCHANGER ASSY ET 1241A 00.HEAT EXCHANGER ASSY WASHER, SEAL BOLT, FLANGE RIVET, BLIND RIVET, BLIND BOLT, FLANGE S0.WASHER, PLATE ET REINFORCEMENT, FOOTREST ET REINFORCEMENT, FOOTREST ET REINFORCEMENT, FOOTREST ET REINFORCEMENT, FOOTREST ET BRACKET, SEAT FITTING ET BRACKET, SEAT FITTING ET PATCH ET PATCH ET PATCH D3

37 FIG. 19 FRAME PART DESCRIPTION 51 8ET 2196G 00.BRACKET FK W FRAME CONNECTION KIT CR BRACKET, CHAIN HOUSING FU 2196M 00.BRACKET, FU 2197M 00.BRACKET, FU 2198G 00.COVER FA CLAMP, WIREHARNESS RIVET, BLIND RIVET, BLIND FU FOOTREST COMP FU FOOTREST COMP ES 2193E 00 BRACKET, OIL TANK BOLT, FLANGE EK HOUSING, REINF SUB-ASSY(L.H) FU 2198F 00 COVER FU 2198J 00 COVER FU 2195E 01 PLATE, STRG BRACKET FU 2195F 01 PLATE, STRG BRACKET ES 2196A 00 FRAME UNDER FA 2196E 00 FRAME, UNDER FA BRACKET, GUARD FITTING FA 2196F 00 BRACKET RIVET, BLIND RIVET, BLIND RIVET, BLIND RIVET, BLIND FA BUMPER, FRONT D4

38 FIG. 19 FRAME PART DESCRIPTION BOLT, FLANGE FA BRACKET, FRONT FA BRACKET, FRONT BUMPER FA STAY BOLT, FLANGE BOLT, FLANGE RIVET, BLIND RIVET, BLIND FA 2197E 01 PROTECTOR, FRAME F3 BOLT NUT, SPRING FA SPACER FG SHIELD, HEAT RIVET, BLIND ET SHIELD, HEAT RIVET, BLIND ES 2179D 00 PLETE, EPA OFFROAD DM FOOTREST, REAR DM FOOTREST, REAR SCREW, TAPPING D5

39 FIG. 20 SKI PART DESCRIPTION 1 8FE F SKI 1 2 UR FOR USA 8EN F SKI 1 2 UR FOR CAN 8FM SKI FM F SKI DM F REINFORCEMENT, HEAD 2 2 8DM REINFORCEMENT, HEAD EK F SADDLE EN F RUNNER EN RUNNER EK F BUSH, SKI EK BUSH, SKI M BOLT BOLT M BOLT BOLT BOLT, SQUARE 4 FOR CAN WASHER, PLATE P8 WASHER, PLATE P8 WASHER, PLATE 12 FOR CAN M NUT, NYLON UR FOR USA 9570M NUT, NYLON 16 UR FOR CAN NUT, NYLON EX F COLLAR, 1 4 FOR USA 8EX COLLAR, EX F COLLAR, BOLT, FLANGE 2 UR FOR USA D6

40 FIG. 20 SKI PART DESCRIPTION BOLT, FLANGE 2 UR FOR CAN BOLT, FLANGE NUT, U FLANGE H COLLAR COLLAR PIN, COTTER CR STOPPER ES STOPPER FM STOPPER ES SPRING ASSY 1 (K=24.5N/MM) AP 8ES SPRING ASSY 1 (K=20.6N/MM) AP 21 8ES STEERING KNUCKLE ASSY (LEFT) BUSH, SOLID N50.BUSH, SOLID N51.BUSH, SOLID NIPPLE, GREASE ES COLUMN, SKI ASSY N51.BUSH, BIMETAL FORMED FA ARM, OUTSIDE N53 BOLT, HEXAGON SOCKET HEAD NUT, SELF-LOCKING YK CAP, CASE ES FRONT UPPER ARM COMP. (LEFT) DRMK 8ES FRONT UPPER ARM COMP. (LEFT) DPBML(EXCEPT JPN) N50.BUSH, SOLID N51 BOLT, FLANGE NUT, U FLANGE D7

41 FIG. 20 SKI PART DESCRIPTION N58 COLLAR N54 BOLT, FLANGE NUT, U FLANGE F2 WASHER, PLATE N50 WASHER ES FRONT LOWER ARM COMP. (LEFT) DRMK 8ES FRONT LOWER ARM COMP. (LEFT) DPBML(EXCEPT JPN) N51.BUSH, SOLID N54 BOLT, FLANGE NUT, SELF-LOCKING N54 COLLAR N55 BOLT, FLANGE NUT, U FLANGE F2 WASHER, PLATE N50 WASHER ET 2376A 10 ABSORBER ASSY 1 2 8FM 2376A 10 ABSORBER ASSY UR FOR EUR 8FM 2376A 20 ABSORBER ASSY 1 2 UR FOR JPN 8FM 2376A 30 ABSORBER ASSY AA LABEL, WARNING 1 1 UR FOR EUR 4AA LABEL, WARNING 1 UR FOR JPN BOLT, FLANGE BOLT, FLANGE NUT, U FLANGE N59 COLLAR F2 WASHER, PLATE ES STEERING KNUCKLE ASSY (RIGHT) D8

42 FIG. 20 SKI PART DESCRIPTION BUSH, SOLID N50.BUSH, SOLID N51.BUSH, SOLID NIPPLE, GREASE FA ARM, OUTSIDE ES FRONT LOWER ARM COMP. (RIGHT) DRMK 8ES FRONT LOWER ARM COMP. (RIGHT) DPBML(EXCEPT JPN) N51.BUSH, SOLID FG 2386E 00 BAR, STABILIZER FRONT FG 2386G 00 BUSH, STABILIZER FRONT FG 2386L 00 ARM, STABILIZER ES 2385L 00 JOINT, STABILIZER BOLT NUT, U FLANGE BOLT, FLANGE NUT, U FLANGE D9

43 FIG. 21 STEERING PART DESCRIPTION 1 8EK HANDLE COMP FA COLUMN, STEERING K HOLDER, HANDLE ED HOLDER, HANDLE LOWER DF HOLDER BOLT WASHER, PLATE FA COLUMN, STEERING FA COVER, STEERING FA BEARING, STEERING UPPER BOLT, FLANGE NUT, U FLANGE BOLT, FLANGE NUT, SELF-LOCKING CLIP FA HOLDER, BEARING FA BEARING, STEERING FA HOLDER CJ HOLDER, BEARING NUT UY WASHER, LOCK COLLAR FA WASHER, PLAIN FA ROD, STEERING CR JOINT, UNIVERSAL CR JOINT, UNIVERSAL NUT D10

44 FIG. 21 STEERING PART DESCRIPTION NUT (L.H. THREAD) 29 8FA ROD, STEERING RELAY FG 2389K 00 ARM PIVOT ASSY BUSH, FORMED FA 2389M 00 ARM PIVOT ASSY., BEARING BUSH, SOLID BOLT, FLANGE FA 2384N 00 CLIP, RING FA 2412G 00 COLLAR U3 WASHER, PLATE FU ARM, IDLER BOLT, WITH HOLE COLLAR WASHER, PLATE ES ROD, TIE CR JOINT, UNIVERSAL FA JOINT, UNIVERSAL NUT NUT (L.H. THREAD) BOLT, WITH HOLE NUT, FLANGE NUT, FLANGE PIN, COTTER WASHER, PLATE D11

45 FIG. 22 STEERING GATE PART DESCRIPTION 1 8ES STEERING GATE COMP RIVET, BLIND FA DAMPER CLAMP CLAMP FA 2389C E0 LABEL, CAUTION 1 1 8FA 2389C S0 LABEL, CAUTION 1 1 UR FOR EUR 8FA 2389C J0 LABEL, CAUTION 1 UR FOR JPN A7 BOLT, FLANGE WASHER, PLATE BOLT, FLANGE FA 2389E 00 LATCH NUT, SELF-LOCKING CLAMP FA PAD, STEERING ES PLATE AP SCREW, ROUND HEAD AP D12

46 FIG. 23 FUEL TANK PART DESCRIPTION 1 8FJ TANK, FUEL FG CAP ASSY FG GASKET, CAP CR SUCTION PIPE COMP CLIP H FILTER ASSY CLIP FA PIPE, SUCTION FG SENDER UNIT ASSY, FUEL METER O-RING SCREW, BIND A6 BOLT, FLANGE FG TUBE, FILLER FA PIPE, FUEL FA PIPE, FUEL CLIP SPRING, COMPRESSION A TUBE, FLEXIBLE VINYL CLIP FA PROTECTOR, FUEL TANK FA PROTECTOR, FUEL TANK FA 2416F 00 INSULATOR, FUEL TANK CLIP CLAMP CLAMP CLAMP CLIP D13

47 FIG. 23 FUEL TANK PART DESCRIPTION NUT, NYLON WASHER, PLATE D14

48 FIG. 24 SEAT PART DESCRIPTION 1 8ET SINGLE SEAT ASSY ET 2470F 00.SEAT COVER COMP NUT, NYLON WASHER, PLATE ET REINFORCEMENT NUT, NYLON WASHER, PLATE NUT, SELF-LOCKING FA STOPPER ET CORD, TAILLIGHT CLAMP ET COVER, TAIL ET 2471K 00 COVER, TAIL ET 2472K 00 COVER, TAIL SCREW, TAPPING SCREW, BINDING ET TANDEM SEAT ASSY ET 2470H 00.SEAT COVER COMP., ET KNOB ET SEAT BACK ASSY PLUG Y3 COLLAR ET 2479K 00 PLATE, LOCK ET BOLT ET 2474F 00 STAY, FRONT ET 2842M 00 COVER ET 2474B 00 ASSIST GRIP WARMER ASSY D15

49 FIG. 24 SEAT PART DESCRIPTION 28 8ET COVER ET 2843J 00 COVER ET 2474G 00 STAY, FRONT ET 2842N 00 COVER ET 2474B 00 ASSIST GRIP WARMER ASSY ET COVER ET 2844J 00 COVER BOLT, FLANGE BOLT, FLANGE ET 2476E 00 PLATE, GUIDE ET 2477F 00 LEVER, SEAT ET 2478C 00 BAR, SEAT LEVER PIN, SPRING CIRCLIP ET HOLDER SCREW, COUNTERSUNK ET CARRIER, REAR BOLT, FLANGE ET SWITCH PLUG ET GUARD, BRUSH ET GUARD, BRUSH SCREW, BIND NUT, CROWN ET EMBLEM 1 1 8ET EMBLEM 1 1 4AS D0 LABEL, CAUTION 1 JAPANESE E2

50 FIG. 24 SEAT PART DESCRIPTION 53 8FM EMBLEM 1 1 8FM EMBLEM 1 1 4KN C0 LABEL, CAUTION 1 JAPANESE E3

51 FIG. 25 BRAKE PART DESCRIPTION 1 8FA 2581T 00 DISK BRAKE ASSY KEY, SLIDING CIRCLIP WASHER, PLATE (T=1.6) WASHER, PLATE (T1.0) F1 WASHER, PLATE (T0.5) UN 7 8FA 2580T 01 CALIPER ASSY (LEFT) CR W PISTON ASSY, CALIPER CR W CALIPER SEAL KIT FA W BRAKE PAD KIT DJ SUPPORT, PAD CR PIN, PAD CR W BLEED SCREW KIT ES HOSE, BRAKE BOLT, UNION WASHER, PLATE BOLT, FLANGE EN W MASTER CYLINDER SUB ASSY EN W MASTER CYLINDER SUB ASSY 1 FOR JPN 19 8CR W CYLINDER KIT, MASTER CR W RESERVOIR CAP SET GM W RESERVOIR CAP SET 1 FOR JPN 21 55U DIAPHRAGM, RESERVOIR SCREW, FLAT HEAD CR 2589F 00 BOLT, LEVER CR LEVER DN LEVER AP E4

52 FIG. 25 BRAKE PART DESCRIPTION 25 8CR STOP SWITCH ASSY CR 8398X 00 WASHER, PLAIN NUT, FLANGE FA BRACKET, MASTER CYLINDER BOLT BOLT, UNION WASHER, PLATE FA HOLDER, BRAKE HOSE F1 BOLT FA PARKING BRAKE COMP COLLAR BOLT,HEX. SOCKET BUTTON A0 SPRING, COMPRESSION WASHER, PLATE FP CABLE, BRAKE FA LEVER COLLAR BOLT, BUTTON HEAD WASHER, PLATE M9 COLLAR BOLT, BUTTON HEAD WASHER, PLATE CR TAG, CAUTION E5

53 FIG. 26 CONTROL CABLE PART DESCRIPTION 1 8ES CABLE, THROTTLE ES STARTER CABLE ASSY CLAMP DM GRIP ASSY RIVET, BLIND E6

54 FIG. 27 TRACK SUSPENSION 1 PART DESCRIPTION 1 8ET W FRAME, SLIDING DM 4741B 00.BRACKET V RIVET ET RUNNER, SLIDING SCREW, COUNTERSUNK ED RUNNER, SLIDING RIVET, BLIND R8 WASHER, PLATE ES DAMPER K PLATE, DAMPER RIVET, BLIND CM DAMPER CM SPACER AX PLATE, DAMPER RIVET, BLIND ET TRACK ASSY ES COLLAR ES SUSPENSION WHEEL ASSY BOLT, SET ES COLLAR ES SUSPENSION WHEEL ASSY BOLT, SET CR GUIDE WHEEL ASSY ES COLLAR BOLT, SET BOLT ES BRACKET E7

55 FIG. 27 TRACK SUSPENSION 1 PART DESCRIPTION 28 8ET HOOK CIRCLIP ES SUSPENSION WHEEL ASSY A7 WASHER, PLATE BOLT, FLANGE F2 WASHER, PLATE NUT, U FLANGE ET SPRING, OUTSIDE ET SPRING, OUTSIDE ET PIN CIRCLIP SPRING, COMPRESSION Y1 COLLAR BOLT, FLANGE NUT, U FLANGE F2 WASHER, PLATE ET WASHER ET WASHER K8 COLLAR ET WASHER, LOCK L REAR AXLE COMP COLLAR COLLAR COLLAR R6 WASHER, PLATE CR GUIDE WHEEL ASSY EK GUIDE WHEEL ASSY 2 2 E8

56 FIG. 27 TRACK SUSPENSION 1 PART DESCRIPTION NUT, SELF-LOCKING DM COLLAR WASHER, PLATE NUT, FLANGE ES BRACKET AP 60 8ES SUSPENSION WHEEL ASSY 4 4 AP A7 WASHER, PLATE 4 4 AP BOLT, FLANGE 4 4 AP WASHER, CLAW 4 4 AP NUT, U FLANGE 4 4 AP E9

57 FIG. 28 TRACK SUSPENSION 2 PART DESCRIPTION 1 8FM 4741A 01 FRAME, SLIDING FM RUNNER, SLIDING SCREW, COUNTERSUNK ED RUNNER, SLIDING RIVET, BLIND R8 WASHER, PLATE ES DAMPER K PLATE, DAMPER RIVET, BLIND CM DAMPER CM SPACER AX PLATE, DAMPER RIVET, BLIND FM TRACK ASSY ES COLLAR ES SUSPENSION WHEEL ASSY BOLT, SET CR GUIDE WHEEL ASSY ES COLLAR BOLT, SET BOLT ES BRACKET ET HOOK CIRCLIP ES SUSPENSION WHEEL ASSY A7 WASHER, PLATE BOLT, FLANGE 2 2 E10

58 FIG. 28 TRACK SUSPENSION 2 PART DESCRIPTION WASHER, CLAW NUT, U FLANGE L REAR AXLE COMP FM COLLAR FM SUSPENSION WHEEL ASSY COLLAR R6 WASHER, PLATE NUT, SELF-LOCKING R SHAFT, PIVOT R SEAT, SPRING R SPRING R HOOK E4 SPRING, COMPRESSION NUT, FLANGE FM COLLAR WASHER, PLATE J1 COLLAR BOLT, FLANGE NUT, SELF-LOCKING BOLT, FLANGE NUT, SELF-LOCKING J1 COLLAR WASHER, PLATE FM ARM, PIVOT BOLT, FLANGE NUT, SELF-LOCKING A COLLAR 2 2 E11

59 FIG. 28 TRACK SUSPENSION 2 PART DESCRIPTION WASHER, PLATE Y COLLAR PIN, SPRING BUSH, SOLID FM W FRAME, SLIDING DM 4741B 00.BRACKET V RIVET FM RUNNER, SLIDING SCREW, COUNTERSUNK L REAR AXLE COMP COLLAR COLLAR COLLAR R6 WASHER, PLATE CR GUIDE WHEEL ASSY EK GUIDE WHEEL ASSY NUT, SELF-LOCKING DM COLLAR WASHER, PLATE NUT, FLANGE ES BRACKET AP 76 8ES SUSPENSION WHEEL ASSY 4 4 AP A7 WASHER, PLATE 4 4 AP BOLT, FLANGE 4 4 AP WASHER, CLAW 4 4 AP NUT, U FLANGE 4 4 AP E12

60 FIG. 29 TRACK SUSPENSION 3 PART DESCRIPTION 1 8ET ARM, PIVOT ES SHAFT BUSH BOLT ES SHAFT COLLAR BOLT, FLANGE ES SHAFT BOLT, FLANGE COLLAR COLLAR ET STOPPER BOLT WASHER, PLATE NUT, FLANGE ET SHOCK ABSORBER 2 1 8ET SHOCK ABSORBER AA LABEL, WARNING BUSH, SOLID G5 COLLAR BOLT, FLANGE BOLT NUT, U FLANGE ES BRACKET, ARM PIVOT BUSH ES SHAFT BOLT, FLANGE 2 2 E13

61 FIG. 29 TRACK SUSPENSION 3 PART DESCRIPTION 27 8FK BRACKET COLLAR BOLT, FLANGE NUT, U FLANGE ET SHOCK ABSORBER 1 8ET SHOCK ABSORBER AA LABEL, WARNING COLLAR FK ROD, RELAY BUSH A1 COLLAR A2 WASHER, PLATE BOLT, FLANGE BOLT, FLANGE NUT, U FLANGE FK BRACKET, ARM PIVOT BUSH ES SHAFT BOLT, FLANGE ET ARM, PIVOT ES 4745D 00 STOPPER, CONT BUSH, SOLID NIPPLE, GREASE ET 4745A 00 ROD, CONTROL CIRCLIP WASHER, PLATE WASHER, PLATE 2 2 E14

62 FIG. 29 TRACK SUSPENSION 3 PART DESCRIPTION 53 8ES STOPPER, ADJUSTING NUT BOLT, FLANGE NUT, U FLANGE ES HOOK CIRCLIP WASHER, PLATE FM SHAFT ES PROTECTOR ET SPRING, REAR 1(K=2500NMM/DEG) 1 8ET SPRING, REAR 1(K=3000NMM/DEG) ET SPRING, REAR 2(K=2500NMM/DEG) 1 8ET SPRING, REAR 2(K=3000NMM/DEG) BUSH, SOLID ES PLATE, GUIDE ES SHAFT, PIVOT BUSH COLLAR COLLAR WASHER, PLATE BOLT, FLANGE 2 2 E15

63 FIG. 30 TRACK SUSPENSION 4 PART DESCRIPTION 1 8FM ARM, PIVOT ES SHAFT BUSH BOLT ES SHAFT COLLAR BOLT, FLANGE ES SHAFT BOLT, FLANGE COLLAR COLLAR ET STOPPER BOLT WASHER, PLATE NUT, FLANGE FM SHOCK ABSORBER 2 1 UR FOR EUR 8FM SHOCK ABSORBER 2 1 UR FOR JPN 8FM SHOCK ABSORBER AA LABEL, WARNING 1 UR FOR EUR 4AA LABEL, WARNING 1 UR FOR JPN BUSH, SOLID G5 COLLAR BOLT, FLANGE BOLT NUT, U FLANGE ES BRACKET, ARM PIVOT BUSH 2 2 F2

64 FIG. 30 TRACK SUSPENSION 4 PART DESCRIPTION 25 8ES SHAFT BOLT, FLANGE FK BRACKET COLLAR BOLT, FLANGE NUT, U FLANGE FM SHOCK ABSORBER 1 UR FOR EUR 8FM SHOCK ABSORBER 1 UR FOR JPN 8FM SHOCK ABSORBER AA LABEL, WARNING 1 UR FOR EUR 4AA LABEL, WARNING 1 UR FOR JPN 4AA LABEL, WARNING COLLAR FK ROD, RELAY BUSH A1 COLLAR A2 WASHER, PLATE BOLT, FLANGE BOLT, FLANGE NUT, U FLANGE FK BRACKET, ARM PIVOT BUSH ES SHAFT BOLT, FLANGE COLLAR ET ARM, PIVOT ES 4745D 00 STOPPER, CONT F3

65 FIG. 30 TRACK SUSPENSION 4 PART DESCRIPTION BUSH, SOLID NIPPLE, GREASE ET 4745A 00 ROD, CONTROL CIRCLIP WASHER, PLATE WASHER, PLATE ES STOPPER, ADJUSTING NUT BOLT, FLANGE NUT, U FLANGE ES HOOK CIRCLIP FM SHAFT ES PROTECTOR FM SPRING, REAR 1(K=2800NMM/DEG) FM SPRING, REAR 2(K=2800NMM/DEG) BUSH, SOLID ES PLATE, GUIDE ES SHAFT, PIVOT BUSH COLLAR COLLAR WASHER, PLATE BOLT, FLANGE 2 2 F4

66 FIG. 31 TRACK DRIVE 1 PART DESCRIPTION 1 8FA AXLE, FRONT BW WHEEL, SPROCKET BW WHEEL, SPROCKET BW COLLAR BOLT, SET BEARING BOLT, SET EK JOINT BOLT, FLANGE F5

67 FIG. 32 TRACK DRIVE 2 PART DESCRIPTION 1 8FA HOUSING, CHAIN BEARING BEARING OIL SEAL OIL SEAL CIRCLIP CIRCLIP FA RING, HOUSING BOLT NUT O-RING C COLLAR O-RING COLLAR BOLT WASHER, SEAL CW 1761A 00 SHAFT, CW PLATE A6 BOLT, FLANGE ER CAP, HOUSING BEARING OIL SEAL NUT CIRCLIP PIN, DOWEL FG FORK, SHIFT ER SHAFT F6

68 FIG. 32 TRACK DRIVE 2 PART DESCRIPTION PIN, SPRING O-RING ER LEVER T COLLAR WASHER, PLATE BOLT, FLANGE J JOINT, UNIVERSAL T JOINT NUT, SELF U-FLANGE H ROD, SHIFT NUT NUT O-RING BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE ES HOLDER BEARING COLLAR CIRCLIP P2 WASHER, PLATE FA LEVEL, OIL COLLAR FA SPROCKET, CHAIN DRIVE (22T) 1 8FA SPROCKET, CHAIN DRIVE (20T) WASHER, CONICAL SPRING NUT F7