RS90RW (8FJ5) U.S.A.,CANADA RS90RW (8FJ6) EUROPE RS90NRW (8GH3) U.S.A.,CANADA RS90NRW (8GH4) EUROPE

Transcription

1 RS90RW () U.S.A.,CANADA RS90RW () EUROPE RS90NRW () U.S.A.,CANADA RS90NRW () EUROPE 1F8FJ-100E1 ( 2F8FJ-100E1 ) A2

2 RS90RW/RS90NRW PARTS CATALOGUE 2006 by Yamaha Motor Co., Ltd. 1st edition, May 2006 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan. A3

3 RS90NRW A4

4 FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 6. The asterisk (*) before a reference number indicates modified items after the first edition. 1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) O/S Over Size 3. The number of components for assembly Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. PART DESCRIPTION Q TY 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 4. Applicable colours of graphics are represented in the as shown below. PART DESCRIPTION Q TY 2N X5 FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 FOR MXR 5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual. A5

5 FOREWORD 7. Applicable Serial No. Engine Serial No. Frame Serial No. 10. Applicable Starting Serial No. Frame Serial No. Serial No. Name Of Q ty Column Model Code JYE8FJ0027A JYE8FJ0027A JYE8GH0057A JYE8GH0057A Applicable Colour Code (The (*) mark shows Model colour.) Abbreviation Colour Name Colour Code DPBMC(*) DEEP PURPLISH BLUE METALLIC C 0564 HTR HEAT RED 00EY YB(*) YAMAHA BLACK Quantity Column Information Column No. Name Of Q ty Column Destination 1 U.S.A.,CANADA 2 EUROPE 3 U.S.A.,CANADA 4 EUROPE A6

6 CONTENTS ENGINE CYLINDER HEAD... B2 CRANKSHAFT & PISTON... B3 VALVE... B5 CAMSHAFT & CHAIN... B7 WATER PUMP... B8 RADIATOR & HOSE... B9 OIL PUMP... B12 OIL CLEANER... B13 INTAKE... B14 CARBURETOR... C2 EXHAUST... C5 CRANKCASE... C7 CRANKCASE COVER 1... C8 STARTER... C9 DRIVE PRIMARY SHEAVE... C10 SECONDARY SHEAVE... C12 BODY ENGINE BRACKET... C13 OIL TANK... C14 FRAME 1... C15 FRAME 2... D5 SKI... D9 STEERING... D13 STEERING GATE... E2 FUEL TANK... E3 SEAT... E5 BRAKE... E6 CONTROL CABLE... E9 TRACK SUSPENSION 1... E10 TRACK SUSPENSION 2... E12 TRACK SUSPENSION 3... E14 TRACK SUSPENSION 4... F4 TRACK DRIVE 1... F7 TRACK DRIVE 2... F8 SHROUD... F12 EMBLEM... F14 WINDSHIELD... F15 GUARD & LUGGAGE BOX... G3 BUMPER... G4 INSTRUMENT PANEL... G6 ELECTRICAL GENERATOR... G7 STARTING MOTOR... G8 METER... G9 HEADLIGHT... G10 TAILLIGHT... G11 HANDLE SWITCH & LEVER... G12 ELECTRICAL 1... G13 ELECTRICAL 2... G14 ELECTRICAL 3... G15 ALTERNATE REAR VIEW MIRROR... H2 ALTERNATE REAR SUSPENSION... H3 ALTERNATE DRIVE SETTING 1... H4 ALTERNATE DRIVE SETTING 2... H7 ALTERNATE REBUILD KIT... H8 ALTERNATE CLUTCH TUNE UP KIT... H9 INDEX NUMERICAL INDEX... M1

7 FIG. 1 CYLINDER HEAD PART DESCRIPTION 1 8ES CYLINDER HEAD ASSY JW GUIDE, VALVE CIRCLIP PLUG, STRAIGHT SCREW PIN, DOWEL BOLT, FLANGE BOLT, FLANGE GASKET PLUG, SPARK (NGK R CR8E) BOLT, WITH WASHER ES COVER, CYLINDER HEAD BE GUIDE, STOPPER ES GASKET, HEAD COVER Y PLUG, OIL O-RING F0 BOLT KG 1111G 00 RUBBER, MOUNT ES GASKET, CYLINDER HEAD BOLT ES PIPE, OIL CLIP B2

8 FIG. 2 CRANKSHAFT & PISTON PART DESCRIPTION 1 8ES CRANKSHAFT ASSY JW CONNECTING ROD ASSY JW BOLT, CONNECTING ROD NUT JW A0 PLANE BEARING, CONNECTING ROD UR WHITE 5JW PLANE BEARING, CONNECTING ROD UR BLUE 5JW PLANE BEARING, CONNECTING ROD UR BLACK 5JW PLANE BEARING, CONNECTING ROD UR BROWN 5JW PLANE BEARING, CONNECTING ROD UR GREEN 5JW PLANE BEARING, CONNECTING ROD UR YELLOW 6 8ES PLUG LD PLANE BEARING, CRANKSHAFT UR BLACK 3LD PLANE BEARING, CRANKSHAFT UR BROWN 3LD PLANE BEARING, CRANKSHAFT UR GREEN 3LD PLANE BEARING, CRANKSHAFT UR YELLOW 3LD PLANE BEARING, CRANKSHAFT UR PINK 3LD PLANE BEARING, CRANKSHAFT UR RED 3LD PLANE BEARING, CRANKSHAFT UR WHITE 8 8ES PISTON (STD) JW PISTON RING SET (STD) CIRCLIP JW PIN, PISTON CIRCLIP KEY, WOODRUFF BOLT, FLANGE H0 WASHER, PLATE J SHAFT B3

9 FIG. 2 CRANKSHAFT & PISTON PART DESCRIPTION 17 8ES SHAFT ASSY BOLT, FLANGE ES SHAFT ASSY., ES BALANCER WEIGHT GEAR COMP BEARING ES WEIGHT JT PLATE, BEARING COVER SCREW, COUNTERSUNK BEARING ES BEARING ES COLLAR CIRCLIP ES WEIGHT BOLT WASHER, LOCK WASHER, PLATE B4

10 FIG. 3 VALVE PART DESCRIPTION 1 5JW VALVE, INTAKE JW VALVE, EXHAUST JW SEAT, VALVE SPRING JW SPRING, VALVE INNER JW RETAINER, VALVE SPRING AA COTTER, VALVE M SEAL, VALVE STEM LD PAD, ADJUSTING (1.20) UR 3LD PAD, ADJUSTING (1.25) UR 3LD PAD, ADJUSTING (1.30) UR 3LD PAD, ADJUSTING (1.35) UR 3LD PAD, ADJUSTING (1.40) UR 3LD A0 PAD, ADJUSTING (1.45) UR 3LD F0 PAD, ADJUSTING (1.50) UR 3LD H1 PAD, ADJUSTING (1.55) UR 3LD K1 PAD, ADJUSTING (1.60) UR 3LD M1 PAD, ADJUSTING (1.65) UR 3LD R1 PAD, ADJUSTING (1.70) UR 3LD U1 PAD, ADJUSTING (1.75) UR 3LD W1 PAD, ADJUSTING (1.80) UR 3LD Y1 PAD, ADJUSTING (1.85) UR 3LD PAD, ADJUSTING (1.90) UR 3LD PAD, ADJUSTING (1.95) UR 3LD PAD, ADJUSTING (2.00) UR 3LD PAD, ADJUSTING (2.05) UR 3LD PAD, ADJUSTING (2.10) UR 3LD E0 PAD, ADJUSTING (2.15) UR B5

11 FIG. 3 VALVE PART DESCRIPTION 8 3LD G0 PAD, ADJUSTING (2.20) UR 3LD J0 PAD, ADJUSTING (2.25) UR 3LD L0 PAD, ADJUSTING (2.30) UR 3LD N0 PAD, ADJUSTING (2.35) UR 3LD T0 PAD, ADJUSTING (2.40) UR 9 5EB LIFTER, VALVE UR YELLOW 5EB LIFTER, VALVE (O/S) UR GREEN B6

12 FIG. 4 CAMSHAFT & CHAIN PART DESCRIPTION 1 8ES CAMSHAFT ASSY ES SPROCKET, CAM CHAIN BOLT, FLANGE CHAIN ES TENSIONER ASSY, CAM CHAIN FM GASKET, TENSIONER CASE BOLT, FLANGE ES DAMPER, CHAIN ES DAMPER, CHAIN BOLT B7

13 FIG. 5 WATER PUMP PART DESCRIPTION 1 8ES WATER PUMP ASSY ES COVER, HOUSING ES GASKET, HOUSING COVER ES SEAL, MECHANICAL BEARING OIL SEAL (SD HS) ES IMPELLER SHAFT ASSY SCREW, PAN HEAD ES GEAR, IMPELLER SHAFT PIN, DOWEL CIRCLIP ES GASKET ES GASKET PIN, DOWEL BOLT BOLT ES GEAR, DRIVE BEARING CIRCLIP B8

14 FIG. 6 RADIATOR & HOSE PART DESCRIPTION 1 8ES PIPE ES PIPE CLIP ES HOSE CLIP ES 1243E 00 HOSE HOSE CLAMP ASSY HOSE CLAMP ASSY O-RING BOLT ES HOSE CLIP ES HOSE CLIP ES HOSE CLIP CLIP FA HOUSING, THERMOSTAT EB COVER, THERMOSTAT FA THERMOSTAT ASSY BOLT, FLANGE FA JOINT, HOSE FA JOINT, HOSE CC THERMOSENSOR ASSY WASHER, PLATE M28 CLAMP FA 1243F 00 HOSE, B9

15 FIG. 6 RADIATOR & HOSE PART DESCRIPTION HOSE CLAMP ASSY FA 1249B 01 TANK, RESERVE HOSE W CAP, RADIATOR COLLAR BOLT, FLANGE CLAMP FA 1244G 01 HOSE, HOSE CLAMP ASSY CLAMP CLIP FJ 1240F 01 HEAT EXCHANGER 1 1 8ES 1240F 01 HEAT EXCHANGER FA PIPE CLIP FJ 1240E 01 HEAT EXCHANGER 1 1 8ES 1240E 01 HEAT EXCHANGER FA PIPE CLIP ES 1248A 00 PIPE CLIP A0 CLIP FA 1248E 00 PIPE HOSE CLAMP ASSY CLIP RIVET, BLIND RIVET, BLIND UR FOR YB B10

16 FIG. 6 RADIATOR & HOSE PART DESCRIPTION RIVET, BLIND UR FOR DPBMC RIVET, BLIND FA HOSE CLIP CLIP CLAMP B11

17 FIG. 7 OIL PUMP PART DESCRIPTION 1 8ES OIL PUMP ASSY XV SPROCKET, DRIVEN BOLT, FLANGE ES SPACER, STRAINER ES PIPE O-RING O-RING BOLT, FLANGE PIN, DOWEL ES HOSE, OIL CLIP CLIP ES HOSE, OIL CLIP ES CONNECTOR, SUCTION PIPE O-RING BOLT CHAIN ES HOLDER BOLT, FLANGE B12

18 FIG. 8 OIL CLEANER PART DESCRIPTION 1 5DM ELEMENT ASSY, OIL CLEANER ES COVER, STRAINER PIN, DOWEL ES GASKET, STRAINER COVER BOLT BOLT BOLT GASKET ES OIL COOLER ASSY JW O-RING BOLT, HEXAGON SOCKET HEAD B13

19 FIG. 9 INTAKE PART DESCRIPTION 1 8ES JOINT, CARBURETOR BOLT HOSE CLAMP ASSY ES HOSE CLIP ES PIPE CLIP CLIP CLAMP ES HOSE, AIR CLIP ES HOSE, AIR CLIP CLIP ES SILENCER, INTAKE ES SILENCER, INTAKE ES PLATE, ELEMENT ES ELEMENT, AIR CLEANER FA HOOK ES DAMPER ES SEAL ES 1441A 00 COVER, CLEANER CASE ES PIPE ES JOINT, AIR CLEANER HOSE CLAMP ASSY ES COVER, CARBURETOR M52 HOSE (L150) B14

20 FIG. 9 INTAKE PART DESCRIPTION CLIP ES PIPE ES LABEL, CAUTION 1 1 8ES LABEL, CAUTION ES LABEL, INSTRUCTION FA FUEL PUMP ASSY FA BRACKET, FUEL PUMP NUT, FLANGE V0 COLLAR BOLT, FLANGE BOLT, FLANGE B15

21 FIG. 10 CARBURETOR PART DESCRIPTION 1 8ES CARBURETOR ASSY ES CARBURETOR ASSY ES CARBURETOR ASSY ES CARBURETOR ASSY ES PILOT SCREW SET ES O-RING ES 1410A 00..STARTER SET ES NEEDLE VALVE SET ES COVER, DIAPHRAGM JH SCREW #1,3 4JH SCREW #2 11 8ES SPRING, DIAPHRAGM ES DIAPHRAGM ASSY JH SEAT, SPRING ES NEEDLE ES JET, NEEDLE ES 1414G 00..PIPE, MAIN BREED TJ JET, MAIN (#148) STD 3TJ JET, MAIN (#145) AP 3TJ JET, MAIN (#150) AP 18 8ES JET (#45) STD 8ES JET (#40) AP 8ES JET (#48) AP 8ES JET (#50) AP PIN, FLOAT ARM ES FLOAT ES GASKET, FLOAT CHAMBER C2

22 FIG. 10 CARBURETOR PART DESCRIPTION 22 3TJ PLUG, DRAIN SCREW, PAN HEAD ES BRACKET, THROTTLE #1 25 8ES SCREW #1 26 4TV BRACKET, THROTTLE #2 27 4JH SCREW, THROTTLE STOP #1,2 28 7A SPRING #1,2 29 8ES O-RING ES SCREW JH COLLAR ES SPRING ES BOLT, HOLDING JH NUT ES LEVER, STARTER ES COLLAR ES SCREW YR SPRING, THROTTLE STOP JH SPRING ES PIPE, FUEL ES JOINT ES JOINT ES PIPE TJ CLIP ES THROTTLE SENSOR ASSY TV O-RING YR SCREW ES JOINT C3

23 FIG. 10 CARBURETOR PART DESCRIPTION 49 8ES HOSE TV CLIP ES SCREW, THROTTLE STOP YR SPRING, THROTTLE STOP FU HEATER ASSY (30W) FA TERMINAL ES WIRE, SUB LEAD TV COLLAR YR WASHER C4

24 FIG. 11 EXHAUST PART DESCRIPTION 1 8ES JOINT, EXHAUST ES GASKET, EXHAUST PIPE FA BAND, MUFFLER FA GASKET, EXHAUST PIPE BOLT BOLT, FLANGE ES COVER, EXHAUST RIVET, BLIND ES EXHAUST COVER ASS'Y BOLT, FLANGE A0 NUT, SPRING BOLT, FLANGE ES EXHAUST PIPE ASSY BOLT, BUTTON HEAD WASHER, PLAIN FA GASKET, MUFFLER FA BAND, SILENCER BOLT, FLANGE ES SILENCER ASSY FA DAMPER, MUFFLER COLLAR BOLT, WITH WASHER ES PROTECTOR ASSY BOLT, WITH WASHER BOLT, FLANGE ES 1478N 00 PLATE, BOLT, FLANGE C5

25 FIG. 11 EXHAUST PART DESCRIPTION A0 NUT, SPRING PLUG PLUG C6

26 FIG. 12 CRANKCASE PART DESCRIPTION 1 8ES W CRANKCASE ASSY PLUG, STRAIGHT SCREW ES PLUG, BLIND O-RING FA 2139X 00.DAMPER ES SPACER PIN, DOWEL PIN, DOWEL BOLT, WITH WASHER BOLT, FLANGE BOLT, FLANGE BOLT BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE C7

27 FIG. 13 CRANKCASE COVER 1 PART DESCRIPTION 1 8ES COVER, CRANKCASE PLUG, STRAIGHT SCREW O-RING PLUG, STRAIGHT SCREW O-RING ES GASKET, CRANKCASE COVER PIN, DOWEL CLAMP CLAMP BOLT BOLT, HEXAGON SOCKET HEAD ES 1531A 00 HOSE, BREATHER CLIP CLIP C8

28 FIG. 14 STARTER PART DESCRIPTION 1 8FA GEAR ES GEAR, IDLER ES SHAFT ES STARTER ONE-WAY ASSY BOLT, HEXAGON SOCKET HEAD WASHER, PLATE C9

29 FIG. 15 PRIMARY SHEAVE PART DESCRIPTION 1 8FA SHEAVE, PRIMARY FIXED V STOPPER FP PRIMARY SLIDING SHEAVE COMP BUSH, BIMETAL FORMED T COLLAR BOLT, SET BOLT, FLANGE NUT, U FLANGE ES SPIDER COMPLETE BW SLIDER ES SLIDER PIN, SPRING ES DAMPER, SLIDER U COLLAR BOLT, FLANGE NUT, U FLANGE DF PRIMARY SHEAVE CAP COMP BUSH, SOLID BOLT WASHER, PLATE WASHER, PLATE FG ROLLER, COMP 3 3 8FG ROLLER, COMP BUSH WASHER, PLATE ES WEIGHT COMP BUSH C10

30 FIG. 15 PRIMARY SHEAVE PART DESCRIPTION RIVET, COUNTERSUNK (ST13.9MM) IN RIVET, COUNTERSUNK (ST13.9MM) OUT L1 SPRING, COMPRESSION 1 1 (Y-SL-Y) L2 SPRING, COMPRESSION 1 1 (GR-SL-GR) 30 8DN V-BELT V BOLT (L=156.5MM) WASHER C11

31 FIG. 16 SECONDARY SHEAVE PART DESCRIPTION 1 8CR SECONDARY FIXED SHEAVE COMP AV SHOE, RAMP BV STOPPER, HOLDER SCREW, BINDING BU SECONDARY SLIDING SHEAVE BUSH, BIMETAL FORMED BOLT, STUD BOLT, FLANGE WASHER, PLATE (T=1.0) UR UN H1 WASHER, PLATE (T=0.5) UR UN NUT BV SEAT SPRING SET BUSH, BIMETAL FORMED SPRING, TORSION (PINK) 14 8FU SHAFT, SECONDARY O-RING CIRCLIP WASHER, PLATE FA COLLAR FA NUT, BEARING WASHER WASHER, PLATE (T=1.6) UN A4 WASHER, PLATE (T=1.0) UR UN F0 WASHER, PLATE (T=0.5) UR UN L COLLAR A3 WASHER, PLATE BOLT, FLANGE C12

32 FIG. 17 ENGINE BRACKET PART DESCRIPTION 1 8ES ENGINE BRACKET COMP ES ENGINE BRACKET COMP BOLT, FLANGE FA BOLT, ENGINE MOUNTING BOLT, FLANGE NUT FG BOLT, ENGINE ADJUSTING ES 2149C 00 BOLT T5 WASHER, PLATE A3 WASHER, PLATE C13

33 FIG. 18 OIL TANK PART DESCRIPTION 1 8FG TANK, OIL FG OIL PIPE COMP O-RING BOLT BOLT, FLANGE GASKET FA OIL LEVEL GAUGE ASSY FP O-RING CLIP CLIP BOLT, FLANGE NUT, SELF-LOCKING ES VALVE ASSY ES PIPE, OIL TANK BREATHER CLIP ES 2174N 00 PIPE, OIL TANK CLIP ES PIPE CLIP CLIP BOLT, FLANGE C14

34 FIG. 19 FRAME 1 PART DESCRIPTION 1 8ES FRONT FRAME COMP FA W BULKHEAD BUSH, SOLID BUSH, SOLID FA W BULKHEAD BUSH, SOLID BUSH, SOLID BOLT, FLANGE BOLT, FLANGE NUT, SELF-LOCKING FA 2128A 00.BRACKET, REGULATOR FG BRACKET, STEERING NUT, U FLANGE FA HEAT EXCHANGER ASSY FA HOSE CLIP HOSE CLAMP ASSY BEARING CIRCLIP NUT, SELF-LOCKING RIVET, BLIND ES 2131D 00.PLATE, COVER RIVET, BLIND FJ REAR FRAME COMP. 1 1 UR FOR DPBMC 8GG REAR FRAME COMP. 1 1 UR FOR YB 25 8FA W REINEFORCEMENT, FRAME REAR FG REINFORCEMENT, FOOTREST UR FOR DPBMC C15

35 FIG. 19 FRAME 1 PART DESCRIPTION 26 8FU REINFORCEMENT, FOOTREST UR FOR YB 27 8FG REINFORCEMENT, FOOTREST UR FOR DPBMC 8FU REINFORCEMENT, FOOTREST UR FOR YB 28 8FU BRACKET, MAIN TRACK FU BRACKET, MAIN TRACK FP BRACKET, RR.TRACK SUSPENTION FP BRACKET, RR.TRACK SUSPENTION BOLT, FLANGE FU PATCH CR 2194N 00.BRACKET, FUEL TANK FA 2194X 00.BRACKET FA 2195X 00.BRACKET ES 2194H 00.PROTECTOR, MUFFLER RIVET, BLIND 1 1 QTY: FU PATCH FU PATCH FU 1241A 00.HEAT EXCHANGER ASSY WASHER, SEAL BOLT, FLANGE RIVET, BLIND FU BRACKET, MAIN TRACK BOLT, BUTTON HEAD FP REINF., SUB FRAME FP REINF., SUB FRAME FK W FRAME CONNECTION KIT CR BRACKET, CHAIN HOUSING FU 2196M 00.BRACKET, D2

36 FIG. 19 FRAME 1 PART DESCRIPTION 52 8FU 2197M 00.BRACKET, FU 2198G 00.COVER FA CLAMP, WIREHARNESS RIVET, BLIND RIVET, BLIND RIVET, BLIND RIVET, BLIND FU FOOTREST COMP FU FOOTREST COMP ES 2193E 00 BRACKET, OIL TANK BOLT, FLANGE EK HOUSING, REINF SUB-ASSY(L.H) FU 2198F 00 COVER FU 2198J 00 COVER FU 2195E 01 PLATE, STRG BRACKET FU 2195F 01 PLATE, STRG BRACKET ES 2196A 20 FRAME UNDER UR FOR DPBMC 8ES 2196A 00 FRAME UNDER UR FOR YB 69 8FA 2196E 20 FRAME, UNDER UR FOR DPBMC 8FA 2196E 00 FRAME, UNDER UR FOR YB 70 8FA BRACKET, GUARD FITTING FA 2196F 00 BRACKET RIVET, BLIND RIVET, BLIND RIVET, BLIND RIVET, BLIND FA BUMPER, FRONT D3

37 FIG. 19 FRAME 1 PART DESCRIPTION BOLT, FLANGE FA BRACKET, FRONT FA BRACKET, FRONT BUMPER FA STAY BOLT, FLANGE FA PROTECTOR, FRAME FU 2197N 00 BRACKET BOLT, FLANGE RIVET, BLIND RIVET, BLIND FA 2197E 01 PROTECTOR, FRAME F3 BOLT NUT, SPRING FA SPACER FG SHIELD, HEAT RIVET, BLIND FJ 2179D 00 PLETE, EPA OFFROAD FU 474AA 00 GRAPHIC, D4

38 FIG. 20 FRAME 2 PART DESCRIPTION 1 8ES FRONT FRAME COMP FA W BULKHEAD BUSH, SOLID BUSH, SOLID FA W BULKHEAD BUSH, SOLID BUSH, SOLID BOLT, FLANGE BOLT, FLANGE NUT, SELF-LOCKING FA 2128A 00.BRACKET, REGULATOR FG BRACKET, STEERING NUT, U FLANGE FA HEAT EXCHANGER ASSY FA HOSE CLIP HOSE CLAMP ASSY BEARING CIRCLIP NUT, SELF-LOCKING RIVET, BLIND ES 2131D 00.PLATE, COVER RIVET, BLIND GF REAR FRAME COMP. 1 1 UR FOR YB 8GF REAR FRAME COMP. 1 1 UR FOR DPBMC 25 8FA W REINEFORCEMENT, FRAME REAR ES BRACKET, MAIN TRACK D5

39 FIG. 20 FRAME 2 PART DESCRIPTION 27 8ES BRACKET, RR.TRACK SUSPENTION BOLT, FLANGE S0.WASHER, PLATE CR 2194N 00.BRACKET, FUEL TANK FA 2194X 00.BRACKET FA 2195X 00.BRACKET ES 2194H 00.PROTECTOR, MUFFLER RIVET, BLIND 2 2 FOR YB 35 8FA PATCH FA PATCH FU 1241A 00.HEAT EXCHANGER ASSY WASHER, SEAL BOLT, FLANGE RIVET, BLIND ES BRACKET, MAIN TRACK RIVET, BLIND 1 1 QTY:108 FOR YB RIVET, BLIND 1 1 QTY:108 FOR DPBMC 43 8FP REINF., SUB FRAME FP REINF., SUB FRAME FU REINFORCEMENT, FOOTREST UR FOR YB 8FG REINFORCEMENT, FOOTREST UR FOR DPBMC 46 8FU REINFORCEMENT, FOOTREST UR FOR YB 8FG REINFORCEMENT, FOOTREST UR FOR DPBMC 47 8GF W FRAME CONNECTION KIT 1 1 UR FOR YB 8GH W FRAME CONNECTION KIT 1 1 UR FOR DPBMC 48 8CR BRACKET, CHAIN HOUSING FU 2196M 00.BRACKET, D6

40 FIG. 20 FRAME 2 PART DESCRIPTION 50 8FU 2197M 00.BRACKET, FU 2198G 00.COVER FA CLAMP, WIREHARNESS RIVET, BLIND RIVET, BLIND RIVET, BLIND GT PATCH UR FOR YB 8GT PATCH UR FOR DPBMC 57 8GT PATCH UR FOR YB 8GT PATCH UR FOR DPBMC RIVET, BLIND 2 2 UR FOR YB RIVET, BLIND 2 2 UR FOR DPBMC RIVET, BLIND 2 2 UR FOR YB RIVET, BLIND 2 2 UR FOR DPBMC RIVET, BLIND FU FOOTREST COMP FU FOOTREST COMP ES 2193E 00 BRACKET, OIL TANK BOLT, FLANGE EK HOUSING, REINF SUB-ASSY(L.H) FU 2198F 00 COVER FU 2198J 00 COVER FU 2195E 01 PLATE, STRG BRACKET FU 2195F 01 PLATE, STRG BRACKET ES 2196A 10 FRAME UNDER UR FOR YB 8ES 2196A 20 FRAME UNDER UR FOR DPBMC 71 8FA 2196E 10 FRAME, UNDER UR FOR YB D7

41 FIG. 20 FRAME 2 PART DESCRIPTION 71 8FA 2196E 20 FRAME, UNDER UR FOR DPBMC 72 8FA BRACKET, GUARD FITTING FA 2196F 00 BRACKET RIVET, BLIND RIVET, BLIND RIVET, BLIND RIVET, BLIND FA BUMPER, FRONT BOLT, FLANGE FA BRACKET, FRONT FA BRACKET, FRONT BUMPER FA STAY BOLT, FLANGE FA PROTECTOR, FRAME FA 2197N 01 BRACKET BOLT, FLANGE RIVET, BLIND RIVET, BLIND FA 2197E 01 PROTECTOR, FRAME F3 BOLT NUT, SPRING FA SPACER FG SHIELD, HEAT RIVET, BLIND FP COVER, FRONT SCREW, ROUND HEAD FJ 2179D 00 PLETE, EPA OFFROAD 2 1 D8

42 FIG. 21 SKI PART DESCRIPTION 1 8ES F SKI ES SKI EK F REINFORCEMENT, HEAD 2 8EK REINFORCEMENT, HEAD 2 8FB F REINFORCEMENT, HEAD 2 UR FOR YB 8EK F REINFORCEMENT, HEAD 2 UR FOR DPBMC 8FB REINFORCEMENT, HEAD 2 UR FOR YB 8EK REINFORCEMENT, HEAD 2 UR FOR DPBMC 3 8EK F RUNNER EK RUNNER EK F BUSH, SKI EK BUSH, SKI M BOLT BOLT M BOLT BOLT WASHER, PLATE P8 WASHER, PLATE M NUT, NYLON NUT, NYLON EX F COLLAR, EX COLLAR, BOLT, FLANGE NUT, U FLANGE H COLLAR PIN, COTTER CR STOPPER D9

43 FIG. 21 SKI PART DESCRIPTION 16 8ES SPRING ASSY 1 (K=24.5N/MM) 1 1 AP 8ES SPRING ASSY 1 (K=20.6N/MM) 1 1 AP 17 8ES STEERING KNUCKLE ASSY (LEFT) UR FOR DPBMC 8ES STEERING KNUCKLE ASSY (LEFT) UR FOR YB BUSH, SOLID N50.BUSH, SOLID N51.BUSH, SOLID NIPPLE, GREASE ES COLUMN, SKI ASSY N51.BUSH, BIMETAL FORMED FA ARM, OUTSIDE N53 BOLT, HEXAGON SOCKET HEAD NUT, SELF-LOCKING YK CAP, CASE ES FRONT UPPER ARM COMP ES FRONT UPPER ARM COMP. 2 2 UR FOR YB 8ES FRONT UPPER ARM COMP. 2 2 UR FOR DPBMC N50.BUSH, SOLID N51 BOLT, FLANGE NUT, U FLANGE N58 COLLAR N54 BOLT, FLANGE NUT, U FLANGE F2 WASHER, PLATE N50 WASHER ES FRONT LOWER ARM COMP. (LEFT) 1 1 8ES FRONT LOWER ARM COMP. (LEFT) 1 1 UR FOR YB D10

44 FIG. 21 SKI PART DESCRIPTION 37 8ES FRONT LOWER ARM COMP. (LEFT) 1 1 UR FOR DPBMC N51.BUSH, SOLID N54 BOLT, FLANGE NUT, SELF-LOCKING N54 COLLAR N55 BOLT, FLANGE NUT, U FLANGE F2 WASHER, PLATE N50 WASHER ES 2376A C0 ABSORBER ASSY 1 2 UR FOR DPBMC 8ES 2376A 60 ABSORBER ASSY 1 2 UR FOR YB 8ES 2376A D0 ABSORBER ASSY 1 2 UR FOR DPBMC 8ES 2376A 70 ABSORBER ASSY 1 2 UR FOR YB 8GH F376A 00 ABSORBER ASSY 1 2 8GH 2376A 10 ABSORBER ASSY AA LABEL, WARNING 1 4AA LABEL, WARNING 1 8GT F LABEL, WARNING 1 8GT LABEL, WARNING GT F ADJUSTER 1 8GT ADJUSTER BOLT, FLANGE BOLT, FLANGE NUT, U FLANGE N59 COLLAR F2 WASHER, PLATE ES STEERING KNUCKLE ASSY (RIGHT) UR FOR DPBMC D11

45 FIG. 21 SKI PART DESCRIPTION 54 8ES STEERING KNUCKLE ASSY (RIGHT) UR FOR YB BUSH, SOLID N50.BUSH, SOLID N51.BUSH, SOLID NIPPLE, GREASE FA ARM, OUTSIDE ES FRONT LOWER ARM COMP. (RIGHT) 1 1 8ES FRONT LOWER ARM COMP. (RIGHT) 1 1 UR FOR YB 8ES FRONT LOWER ARM COMP. (RIGHT) 1 1 UR FOR DPBMC N51.BUSH, SOLID FG 2386E 00 BAR, STABILIZER FRONT FG 2386G 00 BUSH, STABILIZER FRONT FG 2386L 00 ARM, STABILIZER ES 2385L 00 JOINT, STABILIZER BOLT NUT, U FLANGE BOLT, FLANGE NUT, U FLANGE D12

46 FIG. 22 STEERING PART DESCRIPTION 1 8ES HANDLE COMP GF HANDLEBAR GF 2381B 00 JOINT BOLT, BUTTON HEAD NUT, CROWN GF 2381T 10 BRKT BOLT, BUTTON HEAD FA COLUMN, STEERING GF COVER, HANDLEBAR LOWER K HOLDER, HANDLE 2 2 3SP HOLDER, HANDLE UPPER ED HOLDER, HANDLE LOWER DF HOLDER BOLT BOLT, FLANGE WASHER, PLATE FA COLUMN, STEERING FA COVER, STEERING FA BEARING, STEERING UPPER BOLT, FLANGE NUT, U FLANGE BOLT, FLANGE NUT, SELF-LOCKING CLIP FA HOLDER, BEARING FA BEARING, STEERING FA HOLDER D13

47 FIG. 22 STEERING PART DESCRIPTION 25 8CJ HOLDER, BEARING NUT UY WASHER, LOCK COLLAR FA WASHER, PLAIN FA ROD, STEERING CR JOINT, UNIVERSAL CR JOINT, UNIVERSAL NUT NUT (L.H. THREAD) 35 8FA ROD, STEERING RELAY FG 2389K 00 ARM PIVOT ASSY BUSH, FORMED FA 2389M 00 ARM PIVOT ASSY., BEARING BUSH, SOLID BOLT, FLANGE FA 2384N 00 CLIP, RING FA 2412G 00 COLLAR U3 WASHER, PLATE FU ARM, IDLER BOLT, WITH HOLE COLLAR WASHER, PLATE ES ROD, TIE CR JOINT, UNIVERSAL FA JOINT, UNIVERSAL D14

48 FIG. 22 STEERING PART DESCRIPTION NUT NUT (L.H. THREAD) BOLT, WITH HOLE NUT, FLANGE NUT, FLANGE PIN, COTTER WASHER, PLATE ES PAD, STEERING 1 1 D15

49 FIG. 23 STEERING GATE PART DESCRIPTION 1 8ES STEERING GATE COMP RIVET, BLIND FA BRACKET FA DAMPER CLAMP CLAMP FA 2389C E0 LABEL, CAUTION 1 1 8FA 2389C S0 LABEL, CAUTION A7 BOLT, FLANGE WASHER, PLATE BOLT, FLANGE FA 2389E 00 LATCH NUT, SELF-LOCKING CLAMP ES PLATE AP SCREW, ROUND HEAD AP E2

50 FIG. 24 FUEL TANK PART DESCRIPTION 1 8FJ TANK, FUEL FG CAP ASSY FG GASKET, CAP CR SUCTION PIPE COMP CLIP H FILTER ASSY CLIP FA PIPE, SUCTION FG SENDER UNIT ASSY, FUEL METER O-RING SCREW, BIND A6 BOLT, FLANGE FG TUBE, FILLER FA PIPE, FUEL FA PIPE, FUEL CLIP SPRING, COMPRESSION A TUBE, FLEXIBLE VINYL CLIP FA PROTECTOR, FUEL TANK FA PROTECTOR, FUEL TANK FA 2416F 00 INSULATOR, FUEL TANK CLIP CLAMP CLAMP CLAMP CLIP E3

51 FIG. 24 FUEL TANK PART DESCRIPTION NUT, NYLON WASHER, PLATE E4

52 FIG. 25 SEAT PART DESCRIPTION 1 8ES SINGLE SEAT ASSY 1 1 8GF SINGLE SEAT ASSY 1 1 UR FOR YB 8GF SINGLE SEAT ASSY 1 1 UR FOR DPBMC 2 8ES 2470F 40.SEAT COVER COMP FP 2470F 31.SEAT COVER COMP. 1 1 UR FOR YB 8FP 2470F 01.SEAT COVER COMP. 1 1 UR FOR DPBMC 3 8FP DAMPER, SEAT FP DAMPER, SEAT FA HOOK, SEAT NUT, SELF U-FLANGE E5

53 FIG. 26 BRAKE PART DESCRIPTION 1 8FU 2581T 00 DISK BRAKE ASSY KEY, STRAIGHT CIRCLIP COLLAR COLLAR WASHER, PLATE (T1.0) UN F1 WASHER, PLATE (T0.5) UN 8 8FU 2580T 01 CALIPER ASSY (LEFT) FU W PISTON ASSY, CALIPER JD W CALIPER SEAL KIT FU W BRAKE PAD KIT FU SUPPORT, PAD FU PIN, PAD CR W BLEED SCREW KIT FU HOSE, BRAKE GF HOSE, BRAKE BOLT, UNION WASHER, PLATE BOLT, FLANGE EN W MASTER CYLINDER SUB ASSY 1 1 8FA W MASTER CYLINDER SUB ASSY CR W CYLINDER KIT, MASTER CR W RESERVOIR CAP SET U DIAPHRAGM, RESERVOIR SCREW, FLAT HEAD CR 2589F 00 BOLT, LEVER CR LEVER E6

54 FIG. 26 BRAKE PART DESCRIPTION 25 8DN LEVER AP 8DN LEVER CR STOP SWITCH ASSY 1 1 8FP STOP SWITCH ASSY CR 8398X 00 WASHER, PLATE NUT, FLANGE FA BRACKET, MASTER CYLINDER BOLT BOLT, UNION WASHER, PLATE FA HOLDER, BRAKE HOSE F1 BOLT FU PARKING BRAKE COMP FA W PARKING BRAKE PAD KIT COLLAR BOLT,HEX. SOCKET BUTTON A0 SPRING, COMPRESSION WASHER, PLATE COLLAR FP CABLE, BRAKE 1 1 8GF CABLE, BRAKE FA LEVER COLLAR BOLT, BUTTON HEAD WASHER, PLATE M9 COLLAR BOLT, BUTTON HEAD E7

55 FIG. 26 BRAKE PART DESCRIPTION WASHER, PLATE CR TAG, CAUTION E8

56 FIG. 27 CONTROL CABLE PART DESCRIPTION 1 8ES CABLE, THROTTLE GF CABLE, THROTTLE ES STARTER CABLE ASSY 1 1 8GF STARTER CABLE ASSY CLAMP DM GRIP ASSY 2 2 8GF GRIP GF 2626A 00 GRIP,WARMER GF 2626A 10 GRIP,WARMER RIVET, BLIND FP TUBE, CORD 2 2 E9

57 FIG. 28 TRACK SUSPENSION 1 PART DESCRIPTION 1 8FU W FRAME, SLIDING DM 4741B 00.BRACKET V RIVET FU RUNNER, SLIDING SCREW, COUNTERSUNK ED RUNNER, SLIDING RIVET, BLIND R8 WASHER, PLATE AC DAMPER FR SPACER AX PLATE, DAMPER RIVET, BLIND FP DAMPER AX PLATE, DAMPER RIVET, BLIND FP 4741C 00 FRAME, SLIDING C FP 4741D 00 FRAME, SLIDING D FP 4741E 00 FRAME, SLIDING E BOLT, FLANGE NUT, SELF U-FLANGE FA TRACK ASSY ES BRACKET BOLT, FLANGE BOLT, FLANGE A7 WASHER, PLATE NUT, U FLANGE ES SUSPENSION WHEEL ASSY 6 6 E10

58 FIG. 28 TRACK SUSPENSION 1 PART DESCRIPTION 28 8CR GUIDE WHEEL ASSY L REAR AXLE COMP COLLAR COLLAR COLLAR R6 WASHER, PLATE CR GUIDE WHEEL ASSY EK GUIDE WHEEL ASSY NUT, SELF-LOCKING DM COLLAR WASHER, PLATE NUT, FLANGE 2 2 E11

59 FIG. 29 TRACK SUSPENSION 2 PART DESCRIPTION 1 8ES W FRAME, SLIDING DM 4741B 00.BRACKET V RIVET ES RUNNER, SLIDING SCREW, COUNTERSUNK ED RUNNER, SLIDING RIVET, BLIND R8 WASHER, PLATE ES DAMPER K PLATE, DAMPER RIVET, BLIND CM DAMPER CM SPACER AX PLATE, DAMPER RIVET, BLIND FA TRACK ASSY ES COLLAR ES SUSPENSION WHEEL ASSY BOLT, SET CR GUIDE WHEEL ASSY ES COLLAR BOLT, SET A1 BOLT, FLANGE ES BRACKET ES HOOK CIRCLIP O-RING 2 2 E12

60 FIG. 29 TRACK SUSPENSION 2 PART DESCRIPTION O-RING WASHER, PLATE ES SUSPENSION WHEEL ASSY A7 WASHER, PLATE BOLT, FLANGE F2 WASHER, PLATE NUT, U FLANGE L REAR AXLE COMP COLLAR COLLAR COLLAR R6 WASHER, PLATE CR GUIDE WHEEL ASSY EK GUIDE WHEEL ASSY 2 2 UR FOR YB 8EK GUIDE WHEEL ASSY 2 2 UR FOR DPBMC NUT, SELF-LOCKING DM COLLAR WASHER, PLATE NUT, FLANGE ES BRACKET AP 47 8ES SUSPENSION WHEEL ASSY 2 2 AP A7 WASHER, PLATE 2 2 AP BOLT, FLANGE 2 2 AP WASHER, CLAW 2 2 AP NUT, U FLANGE 2 2 AP E13

61 FIG. 30 TRACK SUSPENSION 3 PART DESCRIPTION 1 8FT ARM, PIVOT COLLAR BUSH BOLT, FLANGE A7 WASHER, PLATE NUT, SELF-LOCKING F RUNNER, SLIDING BOLT, FLANGE BOLT, FLANGE NUT, SELF U-FLANGE FR PROTECTOR BOLT, FLANGE COLLAR NUT, U FLANGE BUSH FU BRACKET BOLT, FLANGE NUT, SELF-LOCKING COLLAR WASHER, PLATE BOLT, FLANGE NUT, SELF-LOCKING FU STOPPER BOLT WASHER, PLATE NUT, NYLON FU SHAFT E14

62 FIG. 30 TRACK SUSPENSION 3 PART DESCRIPTION COLLAR BOLT, FLANGE WASHER, PLATE FU ARM, PIVOT FU SHAFT G8 WASHER, PLATE T6 WASHER, PLATE BOLT, FLANGE BUSH, SOLID U4 WASHER, PLATE COLLAR FU BRACKET BOLT, FLANGE FU SHAFT WASHER, PLATE BOLT, FLANGE FU SHAFT FR SHOCK ABSORBER 1 8FU SHOCK ABSORBER AA LABEL, WARNING 1 4AA LABEL, WARNING BEARING OIL SEAL FR 4745A 00 ROD, CONTROL FU 4745C 10 ROD, CONTROL WASHER, PLATE FU 4745B 00 ROD, CONTROL E15

63 FIG. 30 TRACK SUSPENSION 3 PART DESCRIPTION 53 8FU WASHER (L=10) 1 1 8FU WASHER (L=7.5) 1 1 AP 8FU WASHER (L=5.0) 1 1 AP 54 8FU 4745D 00 STOPPER, CONT BUSH, BIMETAL FORMED FU NUT BEARING OIL SEAL FU SPACER A6 O-RING C SEAL, TRIM DUST A COLLAR BOLT, FLANGE A6 BOLT, FLANGE COLLAR FU SPACER BOLT, FLANGE NUT, U FLANGE FU 474A1 00 HOUSING, ADJUSTER FU 474A2 00 GEAR, DRIVE FU 474A3 00 HANDLE, ADJUSTER FU 474A4 00 GEAR, STOPPER FU W474A 10 ADJUSTER CABLE ASSY FU 474A5 10.CABLE, ADJUSTER FU PROTECTOR FU 474A6 00 GASKET, ADJUSTER HOUSING BALL 2 2 F2

64 FIG. 30 TRACK SUSPENSION 3 PART DESCRIPTION M35 SPRING, COMPRESSION FU 474A7 00 SEAL, ADJUSTER HANDLE PIN, DOWEL FU PLATE, GUIDE SCREW, PAN HEAD FU SLIDER BOLT, FLANGE COLLAR BOLT,HEX. SOCKET BUTTON CLAMP 1 1 F3

65 FIG. 31 TRACK SUSPENSION 4 PART DESCRIPTION 1 8ES ARM, PIVOT ES SHAFT BUSH A1 BOLT, FLANGE ES SHAFT COLLAR BOLT, FLANGE ES SHAFT BOLT, FLANGE COLLAR COLLAR ES STOPPER BOLT WASHER, PLATE NUT, NYLON GF SHOCK ABSORBER 2 1 8GT SHOCK ABSORBER AA LABEL, WARNING 1 4AA LABEL, WARNING BUSH, SOLID G5 COLLAR BOLT, FLANGE BOLT NUT, U FLANGE ES BRACKET, ARM PIVOT BUSH ES SHAFT F4

66 FIG. 31 TRACK SUSPENSION 4 PART DESCRIPTION BOLT, FLANGE ES BRACKET COLLAR BOLT, FLANGE NUT, U FLANGE COLLAR BOLT, FLANGE NUT, SELF-LOCKING GF SHOCK ABSORBER 1 8GF SHOCK ABSORBER AA LABEL, WARNING 1 4AA LABEL, WARNING COLLAR BOLT, FLANGE NUT, U FLANGE ES ARM, PIVOT ES 4745D 00 STOPPER, CONT BUSH, SOLID NIPPLE, GREASE ES 4745A 00 ROD, CONTROL CIRCLIP WASHER, PLATE WASHER, PLATE ES STOPPER, ADJUSTING NUT BOLT, FLANGE NUT, U FLANGE ES HOOK F5

67 FIG. 31 TRACK SUSPENSION 4 PART DESCRIPTION CIRCLIP WASHER, PLATE ES SHAFT ES PROTECTOR GF SPRING, REAR 1(K=1900NMM/DEG) GF SPRING, REAR 2(K=1900NMM/DEG) BUSH, SOLID ES PLATE, GUIDE ES SHAFT, PIVOT BUSH COLLAR COLLAR WASHER, PLATE BOLT, FLANGE 2 2 F6

68 FIG. 32 TRACK DRIVE 1 PART DESCRIPTION 1 8FA AXLE, FRONT BW WHEEL, SPROCKET BW WHEEL, SPROCKET BW COLLAR BOLT, SET BEARING BOLT, SET EK JOINT BOLT, FLANGE F7