PARTS MANUAL PN and MICROFICHE PN /03

Transcription

1 PARTS MANUAL PN and MICROFICHE PN /0 00 CLASSIC EDGE TOURING/INT L Model #S0NTES Model #S0NTEE 00 CLASSIC EDGE TOURING/INT L Model #S0NTCS Model #S0NTCE 00 CLASSIC EDGE TOURING/INT L Model #S0NTCS Model #S0NTCE Rev. 0 E 00 Polaris Sales Inc.

2 TABLE OF CONTENTS 00 CLASSIC EDGE TOURING S0NTES and 00 CLASSIC EDGE TOURING INT L S0NTEE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE Parts Manual A AIRBOX... B BATTERY BOX... BRAKE... BUMPER... C C C B A CARBURETOR (00)... C- D CARBURETOR (00)... D-0 CARBURETOR (00)... E- CARGO BOX... A CHAINCASE... B CHASSIS... A CONSOLE... C COOLING SYSTEM... C CRANKCASE (00)... C CRANKCASE (00)... D CRANKCASE (00)... D CYLINDER (00)... C CYLINDER (00)... D CYLINDER (00)... D D DECALS - EDGE... A- DRIVE CLUTCH... B DRIVE TRAIN... C DRIVEN CLUTCH... C E ELECTRIC MODULE (M -)(ACE)... ENGINE MOUNTING (00)... ENGINE MOUNTING (00)(00)... EXHAUST... F C0 C C C FLAP... A FOIL/FOAM... A FRONT SUSPENSION... B- FRONT TORQUE ARM... B G GAS TANK... A H HANDLEBAR... B HITCH... A HOOD... A0- M MAGNETO (00)... D MAGNETO (00)... D MAGNETO (00)... E N NOSEPAN... A- O OIL TANK... P PISTON and CRANKSHAFT (00)... PISTON and CRANKSHAFT (00)... PISTON and CRANKSHAFT (00)... R RAIL MOUNTING... REAR SUSPENSION... REAR TORQUE ARM... REAR TRACK SHOCK... RECOIL STARTER (00)... RECOIL STARTER (00)... RECOIL STARTER (00)... S C D D E B B0 B B D D E SEAT... A SKI... B STARTING MOTOR (00)... E STARTING MOTOR (00)(00)... E STEERING... B- T TAILLIGHT ASM.... TOOL KIT... W WATER PUMP/OIL PUMP (00) WATER PUMP/OIL PUMP (00) WATER PUMP/OIL PUMP (00) A E C D E The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.

3 CHASSIS 00 CLASSIC EDGE TOURING S0NTES and 00 CLASSIC EDGE TOURING INT L S0NTEE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE E 00 Polaris Sales Inc Stop, Torque (00) Stop, Torque (00)(00) 0 Nut 0 0 Stop, Torque (00) Stop, Torque (00)(00) Screw 0-0 Chassis, Touring, Natural 0 Bracket, Oil Bottle Rivet Bracket, Airbox 00 Plug, Hole 0 Rivet -0 Hook, Cargo -0 Hook, Cargo, Front -0-0 Bracket, Lower, Accessory Attach, LH Bracket, Lower, Accessory Attach, RH 0 0 Asm., Footrest, Passenger, LH (Incl.,) Asm., Footrest, Passenger, RH (Incl.,) Mount, Passenger Footrest 0 Screw 0 0 Cooler, Running Board, LH Cooler, Running Board, RH 0 Strap, Airbox Top Mount, Console, Toe Clip, LH Mount, Console, Toe Clip, RH 0 0 Support, Footrest, LH Support, Footrest, RH 00 Plug, Barbed 0 Footrest, LH Footrest, RH Foam, Tool w/adhesive 00 0 Kit, Mount, Trailing Arm, LH Kit, Mount, Trailing Arm, RH Guard, Adapter Drive 00 Plug, Hole Rivet Bulkhead, Front /0 A

4 SEAT 00 CLASSIC EDGE TOURING S0NTES and 00 CLASSIC EDGE TOURING INT L S0NTEE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE E 00 Polaris Sales Inc Asm., Base, Seat, Passenger, Primary (Incl. -) Asm., Seat, Edge, Touring Asm., Seat Cover, Edge Touring Asm., Base, Seat, Pssngr. Secondary Asm., Seat Cover, Passenger Asm., Seat, Passenger, Touring (Incl. -) 0 Screw 0 Latch, Seat 0 Spring, Seat Latch, Torsion 00 0 Plate, Latch, Mount, Tour, LH Plate, Latch, Mount, Tour, RH Rivet 0 Screw 0 0 Bushing, Grab Handle Handle, Grab, LH Handle, Grab, RH Heater, Grip, Passenger 0 Plug, Overflow 0 Grip, Handlebar, Passenger Asm., Deflector, Wind, LH Asm., Deflector, Wind, RH Asm., Knob, Grab Handle Rivet 0 Tube, Grab Handle Screw 0 0 Washer, Flat Rivet Nut, Seat /0 A

5 CARGO BOX/TAILLIGHT ASM. 00 CLASSIC EDGE TOURING S0NTES and 00 CLASSIC EDGE TOURING INT L S0NTEE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE E 00 Polaris Sales Inc Asm., Taillight, Edge Touring (Incl. 0-) Harness, Taillight Harness, Passenger Heater Switch Asm., Cover, Trunk (Incl. ) Pawl, Trunk Lock 00 Lock, Trunk (Incl. ) 00 Asm., Ring w/key 0 Screw 00 Socket, Bulb 00 Bulb, Taillight 0 0 Nut, Nylok 0 Washer, Flat Housing, Taillight 0 0 Asm., Reflector, LH Asm., Reflector, RH 0 Screw Bail, Trunk Lock Rivet Skirt, Snow, Edge, LH Skirt, Snow, Edge, RH Rivet /0 A

6 BUMPER/HITCH/FLAP 00 CLASSIC EDGE TOURING S0NTES and 00 CLASSIC EDGE TOURING INT L S0NTEE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE E 00 Polaris Sales Inc. 0 Bracket, Hitch/Flap 0 Rivet 0-0 Hitch -0 Asm., Rear Bumper, Touring, Natural 0 Bolt 0 Washer, Spring Lock 0 Washer, Flat Rivet -0 Flap, Snow, RMK, Black w/chrome 0 Support, Snow Flap /0 A

7 GAS TANK 00 CLASSIC EDGE TOURING S0NTES and 00 CLASSIC EDGE TOURING INT L S0NTEE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE E 00 Polaris Sales Inc Cable Tie, Releasable 00 Fitting, 0 Degree AR Line, Fuel Asm., Cap, Fuel Gasket, Fuel Cap Nut, Nylok 0 Washer, Flat 0 Foam, Seal, Rear, Cooler -0 Bracket, Gastank Washer, Flat 0 00 Nut, Speed 0 Bolt, Carriage Bolt 0 Pickup Fuel, w/mesh 00 Ring, Compression AR Line, Fuel Grommet 0 Fitting 0 Asm., Fuel Tank, Edge, Touring (Incl., -0) 0 Sender, Fuel, LH 0 0 Package, Hardware, Sending Unit (Incl. Gasket and Screws) /0 A

8 NOSEPAN 00 CLASSIC EDGE TOURING S0NTES and 00 CLASSIC EDGE TOURING INT L S0NTEE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE E 00 Polaris Sales Inc. 0 0 Rivet -0 Hinge, Lower, Pivot, RH Mount, Upper, Shock, RH 0 Foam, Seal, Rear Cooler 0 Nut, Flanged, Nylon Screw Mount, Upper, Shock, LH Rivet Rivet 0 Rivet 0-0 Bracket, Radius Rod Support 00 Brace, Pan, Lower -0 Hinge, Lower, Pivot, LH Nut, Nylok, Flanged -00 Asm., Bumper, Front Edge, Black Bolt Rivet Shield, Exhaust, Heat, Extended - Nosepan, Stone Silver 0 Nut, Nylok Washer Screw Screw 0 Washer, Spring Lock Guide, Hood, Edge, LH Guide, Hood, Edge, RH /0 A

9 NOSEPAN 00 CLASSIC EDGE TOURING S0NTES and 00 CLASSIC EDGE TOURING INT L S0NTEE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE E 00 Polaris Sales Inc Clip, Speed, U-Type 00 Retainer, J-Clip Rivet Foil Rivet 00 Tape, Foil, Nosepan 0 Foil, Tape 0 Foil, Nosepan 0 Foil, Tape, Nosepan, Lower, RH 0 Foil Tape, Nosepan, Upper, RH 0 0 Rivet Clip, Belt Retainer 00 Asm., Clutch, Guard 00 Pin, Clutch Guard Pad, Clutch Guard 00 Decal, Engine and Clutch Rivet 0 Decal, Troubleshooting, Edge Tour 0 Asm., Reflector, Amber Plug, Nosepan, Oblong 0 Plate, Backer, Clutch Guard 00 Clip, Rosebud /0 A

10 HOOD 00 CLASSIC EDGE TOURING S0NTES and 00 CLASSIC EDGE TOURING INT L S0NTEE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE E 00 Polaris Sales Inc Asm., Hood, Edge, Black Asm., Hood, Edge, Sonic Blue 0 Harness, Headlight, Edge, E/R 0 Asm., Headlamp (Incl. Bulbs) 0 Seal, Headlight, One Piece 0 Bulb, Headlight 00 Retainer, Headlamp Bulb Bolt, Tee Adjust 0 Spring, Headlight Adjust 00 Knob, Headlight Adjust, Locking 0 Foam, Prefilter Asm., Plenum Foil Foil, Plenum, Edge Foil 0 0 Decal, Suspension Set-Up (00)(00) Decal, Suspension Set-Up (00) 0 Cover, Headlight, Access 0 0 Screw -0 Hinge, Upper, LH 0 Bolt 0 Washer, Flat Bolt 0 Spacer 0 Nut, Nylok 00 Clamp, Cable -0 Hinge, Upper, RH /0 A0

11 HOOD 00 CLASSIC EDGE TOURING S0NTES and 00 CLASSIC EDGE TOURING INT L S0NTEE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE E 00 Polaris Sales Inc. 00 Only Rivet 0 Windshield, Inch 00 Retainer, Windshield Nut Washer, Lock 0 Back, Clamp, Gauge 0 Cushion, Rubber 00 Asm., Gauge, Ride Control, Head (Incl.,) 0 Nut 0 0 Washer, Split Lock 0 Washer, Flat 00 Bracket, Speedometer/Tachometer 00 Cushion, Rubber Kit, Tachometer w/rev (Incl. -)(00) Kit, Tachometer w/det (Incl. -)(00)(00) Bulb, Replacement 0 Knob, Trip Odometer A Asm., Speedometer Bulb, Replacement Asm., Fuel Gauge Fuse 00 Cushion, Rubber, Fuel Gauge 0 Spacer, Fuel Gauge Bracket 0 0 Bracket, Fuel Gauge 0 Washer, Flat 0 Washer, Split Lock 0 Nut, Hex 0 Cable, Speedometer Asm., Mirror, LH Asm., Mirror, RH Washer, Flat Nut, Nylok 00 Clip, Rosebud 0 Screw Nut, Nylok 00 Cable, Hood Retainer 0 Rivet /0

12 FOIL/FOAM 00 CLASSIC EDGE TOURING S0NTES and 00 CLASSIC EDGE TOURING INT L S0NTEE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE E 00 Polaris Sales Inc. 0 VIEW LOOKING AT HOOD FROM UNDERNEATH Rivet -00 Closure, Hood, Side, RH, Black -00 Backer, Hood Closure, Upper, Black -00 Closure, Hood, Upper, Black 0 Retainer, Closure, Upper 0 Foam, Hood, Rear, LH Foam, Hood, Front, LH 00 Foam, Hood Center 0 Foil, Tape, Hood, RH 0 0 Retainer, Closure, Lower -00 Closure, Hood, Lower, Black 0-00 Backer, Hood Closure, Lower, Black -00 Closure, Hood, Side, LH, Black -00 Closure, Hood, Upper, LH, Black /0 A

13 DECALS 00 CLASSIC EDGE TOURING S0NTES and 00 CLASSIC EDGE TOURING INT L S0NTEE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE E 00 Polaris Sales Inc. 0 0 A

14 DECALS 00 CLASSIC EDGE TOURING S0NTES and 00 CLASSIC EDGE TOURING INT L S0NTEE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE Kit, Hood Decal, 0 00 Edge Touring (Incl.,,,0,,-,0,,,) Kit, Hood Decal, 0 00 Edge Touring (Incl.,,,,,-,0,,,) Kit, Hood Decal, 0 00 Edge Touring (Incl.,,,-,0,,,) 0 0 Decal, Trailing Arm, EDGE IFS, LH (00)(00) Decal, Trailing Arm, EDGE IFS, RH (00)(00) Decal, Trailing Arm, EDGE IFS, LH (00) Decal, Trailing Arm, EDGE IFS, RH (00) 0 Decal, Warning, English Decal, Dash 0 Decal, Electric Start, Domed 0 Decal, Warning, French 00 Decal, Choke 0 Decal, Warning, Pssngr. 00 Urocal, PERC 0 Decal, Warning/Rev/Elec. Rev. Opt. 00 Decal, Ignition, TPS 0 Urocal, Decal, LIBERTY 00, LH Decal, LIBERTY 00,RH Urocal, Decal, LIBERTY 00, LH Decal, LIBERTY 00,RH 0 Urocal, Decal, LIBERTY 00, LH Decal, LIBERTY 00, RH Decal, Hood Center EDGE TOURING Urocal, Hood Center EDGE TOURING Decal, Hood Center, Front Urocal, POLARIS 0 Urocal, EDGE TOURING 0 0 Decal, Hood Side, EDGE TOURING, LH Decal, Hood Side, EDGE TOURING, RH 0 0 Decal, Pan, LH (00)(00) Decal, Pan, RH (00)(00) Decal, Pan, LH (00) Decal, Pan, RH (00) 0 0 Decal, Hood Side, Rear, LH Decal, Hood Side, Rear, RH Urocal, POLARIS Decal, Snowskirt, LH (00) Decal, Snowskirt, RH (00) Decal, Snowskirt, LH (00) Decal, Snowskirt, RH (00) Decal, Snowskirt, ACE, LH (00) Decal, Snowskirt, ACE, RH (00) Decal, Reflector, LH Decal, Reflector, RH Decal, Max. 0 Lbs. ( KG) Decal, Reflector, Edge Tour, Rear Decal, Track/Seat, English/French, LH/RH Decal, Hood Top, POLARIS, LH Decal, Hood Top, POLARIS, RH /0 A

15 FRONT SUSPENSION 00 CLASSIC EDGE TOURING S0NTES and 00 CLASSIC EDGE TOURING INT L S0NTEE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE E 00 Polaris Sales Inc B

16 FRONT SUSPENSION 00 CLASSIC EDGE TOURING S0NTES and 00 CLASSIC EDGE TOURING INT L S0NTEE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE 0 Bolt 0 Bushing, Radius Rod, Pivot, Inner Bushing, Shoulder 0 Nut, Nylon 0- Rod, Radius, Upper, Cloud, Silver 0 Nut, Jam Nut, Nylok Screw 0 Shock, Gas 0 Ring, Spring Preload, Adjust 00 Retainer, Spring Slotted Spring, Compression, Black Spring, Compression, Cloud Silver Spring, Compression Indy Blue 000 Retainer, Spring, Body, Threaded Screw Washer Arm, Steering Washer, Flat - - Asm., Trailing Arm, Cloud Silver, LH (Incl.,) Asm., Trailing Arm, Cloud Silver, RH (Incl.,) 0 Washer, Flat 0 Cup, Mount, Trailing Arm 00 Bearing, Spherical 0 Ring, Retainer 0 Screw 00 Rod End, RH 0 Bushing, Flange 00 Fitting, Lubrication Bushing, Torsion Bar Rivet -0 Bar, Torsion 0 Slide, Torsion Bar 0 Bushing 0 Bushing, Flanged 0-0 Shaft, Spindle, w/steer Stop 000 Fitting, Lubrication, w/ball 00 Bushing 000 Rod End, Radius Nut, Jam 0- Rod, Radius, Lower, Cloud Silver 0 Nut, Nylon 0 00 Rod End, Radius 0 Bushing, Shoulder Bolt /0 B

17 SKI 00 CLASSIC EDGE TOURING S0NTES and 00 CLASSIC EDGE TOURING INT L S0NTEE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE E 00 Polaris Sales Inc. 0 Nut, Flange Nut, Nylok Washer -00 Toe, Ski, Plastic, Black 0 Washer, Belle Bushing, Plastic Ski 0 Stop, Ski Rubber Nut, Nylok Washer, Flat Asm., Comp Ski Screw Kit, Skag, Anti, Dart Dual, Inch, 0 Degree Bolt 0 Screw /0 B

18 STEERING 00 CLASSIC EDGE TOURING S0NTES and 00 CLASSIC EDGE TOURING INT L S0NTEE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE E 00 Polaris Sales Inc. 0 Bolt, Carriage 00-0 Hoop, Steering 00 Clip, Rosebud Bolt, Carriage Nut, Flanged Rivet 0 Plate, Tie Rod Boot Boot, Tie Rod, LH Boot, Tie Rod, RH 00 Palnut 0 0 Washer, Flat Nut, Nylok 000 Bracket, Steering Post Fitting, Zerk Bushing, Steering Post 0-0 Post, Steering, Black Bracket, Console, Front Neck /0 B

19 HANDLEBAR 00 CLASSIC EDGE TOURING S0NTES and 00 CLASSIC EDGE TOURING INT L S0NTEE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE E 00 Polaris Sales Inc. 0 0 Grip, Handlebar Pin, Retaining 00 Ring, Retaining 0 00 Lever, Throttle Asm., Lever w/heater, HI/LO 00 Switch, Auxiliary Shut-Off, Closed Adaptor, Block, Throttle 0 Plug, Overflow -0 Handlebar Screw 0 Collar, Console, RH 00 Nut, Push-On Emblem, Star -00 Cover, Handlebar 0-00 Slide, Handlebar Cover 00 Dart,Clip,Nylon Collar, Console, LH 0 Heater, Grip, Lo/Med/Hi Asm., Control, LH (See Brake Pg. B Ref. ) 0-0 Block, Handlebar Post, Steering, Black (See Steering Pg. B, Ref. ) Nut, Nylok Screw Holder, Wire Washer Screw, Set Block, Throttle/Brake 00 Ring, Retaining 0 Washer /0 B

20 STEERING 00 CLASSIC EDGE TOURING S0NTES and 00 CLASSIC EDGE TOURING INT L S0NTEE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE E 00 Polaris Sales Inc Rod End, RH 0 Nut Rod, Tie Nut, LH 00 Rod End, LH 00 Rod End, RH Rod, Steering Rack -0 Rod, Draglink Nut, Nylok Post, Steering, Black (See Steering Pg. B, Ref. ) 00 Rod End, LH 0 Bushing, Reducer 0 Asm., Pitman Arm (Incl.,,) Spacer, Tube Pitman/Idler Arms Screw 0 Bearing, Ball 0 Asm., Idler Arm (Incl.,,) /0 B

21 BRAKE 00 CLASSIC EDGE TOURING S0NTES and 00 CLASSIC EDGE TOURING INT L S0NTEE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE E 00 Polaris Sales Inc Kit, Cover Screw 0 Kit, Cover Assembly (Incl.,) Gasket 00 Kit, Park Lever Spring 00 Asm., Master Cylinder (Incl.,,,,,) Screw 0 Screw 0 Kit, Lever Screw 0 0 Kit, Snap Ring 0 00 Kit, Asm., Master Cylinder Switch, Brake Light 0 Kit, Cartridge Subassembly Asm., Control, LH E/R (00)(00) Asm., Throttle, Control, LH E/R (00) B Button, Switch, HI/LO, LH Control 0 Kit, Pivot Pin, w/snap Ring 0 Kit, Park Lever and Spring (Incl. ) 00 Kit, Brake Pad, Type Kit, Piston/Seal Kit, Seal 00 Kit, Asm., Brake Caliper (Incl.,,) 0 0 Washer 0 Washer, Spring Lock Screw 00 Kit, Pin Retaining 00 Kit, Bleeder Fitting 00 Line, Brake, Edge, Braided /0

22 CHAINCASE 00 CLASSIC EDGE TOURING S0NTES and 00 CLASSIC EDGE TOURING INT L S0NTEE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE E 00 Polaris Sales Inc Seal, Oil 0 Nut Screw Pin, Dowel Asm., Tightener, Sliding 0 Bearing, Ball 0 Asm., Dipstick O-Ring 0 Ring, Retaining 0 0 Sprocket, T (00) Sprocket, T (00)(00) 0 0 Washer, Spring 0 Pin, Cotter 0 Nut Gasket, Chaincase, O-Ring Cover, Chaincase Screw Screw Washer, Spring 0 0 Sprocket, T (00) Sprocket, 0T (00)(00) 0 Chain, P, /W 0 Nut, Nylok 0 Plug 0 Chaincase Screw /0 B

23 RAIL MOUNTING 00 CLASSIC EDGE TOURING S0NTES and 00 CLASSIC EDGE TOURING INT L S0NTEE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE E 00 Polaris Sales Inc Ref. Part No. Qty.. Description Ref. Part No. Qty.. Description 00 Asm., Rail, M- LH Nut, Jam (Incl. -,,,,,) Screw 00 Asm., Rail, M-, RH (Incl. -,,,,,) 0 0 Plate, Coupler Block Nut, Nylok Washer Cap, Rail Tip Block, Rail Support Nut, Nylok 0 Washer, Flat Bolt Washer, Spring 0- Asm., Wheel, Scrolled, Silver (Incl.,0) 0 Plate, Rail Support Bolt 0 Block, Wheel Mount, LWT Washer, Flat Bumper Liner, Bumper Screw 0 Rivet Block, Idler Bolt Adjust 0 Bolt Block, Slider, Long, LH Block, Slide, Long, RH Guide, Slider, LH Guide, Slider, RH Bolt 0 Nut 0 Washer, Flat Block, Shock Pivot Threaded Screw 0 Ring, Retaining ( per Wheel) 0 0 Bearing ( per Wheel) 00 Screw Rivet Bolt Screw Hi-Fax Screw /0 B

24 REAR SUSPENSION 00 CLASSIC EDGE TOURING S0NTES and 00 CLASSIC EDGE TOURING INT L S0NTEE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE E 00 Polaris Sales Inc. 0 M- 0 0 M- 0 Ref. Part No. Qty.. Description Ref. Part No. Qty.. Description Nut, Nylok Washer, Flat 0 Bushing (M-) 0 O-Ring (M-) 0 Spacer, Shock Centering (M-) Shaft, Tapered (M-) 0 Washer, Flat Nut, Nylok 0 Nut, Nylok 0 Spacer, Idler Bushing 0 Asm., Wheel Spacer, Idler, Long 00 Shaft, Idler 00- Asm., Idler Wheel, Silver Metallic 0 Washer, Belle Bolt Screw Screw 0 Screw 0 Washer, Spring Lock (M-)(Qty for Ace) 0 Washer (M-)(Qty for Ace) Block, Shock Pivot Adjust (M-) Guide, Spring, Square 00 Bushing Washer, Flat Bolt Bearing 0 Ring, Retaining 0 Screw 00 Screw AR AR Track, Shockwave Clip, Slide Clip, Guide 00 Fitting, Lubrication 0 Shaft, Limiter Strap Shock Pivot, Arm 0 Tube 0 Shaft, Rear Torque Arm, Lower 0 Washer, Flat Tube /0 B0

25 FRONT TORQUE ARM 00 CLASSIC EDGE TOURING S0NTES and 00 CLASSIC EDGE TOURING INT L S0NTEE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE E 00 Polaris Sales Inc. 0 Ref. Part No. Qty.. Description Ref. Part No. Qty.. Description - Arm, Torque, Front, Cloud Silver 00 Shaft, Front Torque Arm, Upper Washer, Flat Washer, Lock Screw Nut, Nylok Washer, Flat 00 Fitting, Lubrication Guide, Spring Square (See Rear Suspension Pg. B0, Ref. ) Bolt (See Rear Suspension Pg. B0, Ref. ) 0 O-Ring Shaft, w/o O-Ring Bumper, Front, Torque Arm Rivet Nut, Nylok Washer, Flat 0 Bolt Strap, Limiter (00)(00) Strap, Limiter (00) /0 B

26 REAR TORQUE ARM 00 CLASSIC EDGE TOURING S0NTES and 00 CLASSIC EDGE TOURING INT L S0NTEE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE E 00 Polaris Sales Inc Ref. Part No. Qty.. Description Ref. Part No. Qty.. Description - Arm, Torque, Rear, Cloud Silver Nut, FLEXLOC, Thin 0 Shock, Rear, Track 0 Retainer, Spring Shield, Spring 0 Sleeve Screw 0 Spring, Compression 0 Bearing Shaft, Tapered (See Rear Suspension Pg. B0, Ref. ) Shaft, Rear Torque Arm, Upper Sleeve, Torsion Spring Spring, Torsion,.0/, LH Spring, Torsion,.0/, RH Washer Asm., Wheel, Offset Bearing Ring, Retaining 0 Washer, Wave Washer, Lock B Screw, Socket Head Washer, Flat 0 0 Collar, Bearing Lock Screw, Socket Set Shaft, Rear Torque Arm, Lower (See Rear Suspension Pg. B0, Ref. ) 00 Fitting, Lubrication Bushing, Nylon 00 Clip, Push-On Roller, Spring, Adjust, Square Rod, Shock Screw Washer, Wave 0 Spacer 0 0 Shock, Front Track 000 Retainer, Spring Ring, Spring Preload, Adjust 00-0 Spring, Compression 0 Shield, Spring 00 Retainer, Spring Slotted /0

27 REAR TRACK SHOCK 00 CLASSIC EDGE TOURING S0NTES and 00 CLASSIC EDGE TOURING INT L S0NTEE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE E 00 Polaris Sales Inc. 0 0 Shock, Rear Track, M- 0 Bushing (Ace) 0 O-Ring 0 Bushing, Flange (Ace) 0 Bushing (M-) 0 Bearing 000 Screw, Valve Asm., Pressure Valve O-Ring, Pressure Valve 000 Nut, Spring Retainer 00 Nut Asm., Piston Band, Wear Washer, Top-Out Washer, Back-Up 000 O-Ring, Cylinder Head 00 Asm., Cylinder Head 000 Bumper 000 Mount, Upper 00 Shaft 000 Sleeve 000 Bushing /0 B

28 DRIVE CLUTCH 00 CLASSIC EDGE TOURING S0NTES and 00 CLASSIC EDGE TOURING INT L S0NTEE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE E 00 Polaris Sales Inc. 0 Asm., Drive Clutch ES Basic (Incl. All Less,)(00) Asm., Drive Clutch ES Basic (Incl. All Less,)(00) AR AR AR AR Spacer (.00) Spacer (.0) Spacer (.0) Spacer (.00) 0 Asm., Drive Clutch ES Basic AR Spacer, Clutch, Drive (.0)(00) (Incl. All Less,)(00) Asm., Weight/Bushing 0- (00) Bolt Asm., Weight/Bushing 0- (00)(00) 0 Washer, Spring Lock Bearing, Cover (00)(00) Bearing, Cover (00) 0 Ring, Retaining, Cover 00 Spring, Clutch, Black/Green 00 Nut, Jam 0 Washer, Multilube Asm., Roller and Bushing 0 Button, Guide 0 Pin, Weight 0 Bearing, Sleeve 00 Insert, Moveable 0 Gear, Ring Screw 0 Nut, FLEXLOC 00 Kit, Drive Clutch Shim 0 0 Pin, Roller (00)(00) Pin, Roller (00) /0 B

29 DRIVEN CLUTCH 00 CLASSIC EDGE TOURING S0NTES and 00 CLASSIC EDGE TOURING INT L S0NTEE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE E 00 Polaris Sales Inc. 0 Asm., Driven Clutch, Basic (Incl. -,-) 0 Screw Plate, Windage Screw, Cap Ring, Retaining Roller Ramp, Driven /-. ER (00) Ramp, Driven 0/-. ER (00) Ramp, Driven /-. (00) Washer, Thrust 0 E-Ring, Retaining 0 0 Spring, Driven Clutch, Red/Green (00)(00) Spring, Driven Clutch, Red/Silver (00) 0 Washer, Thrust 0 Spacer 0 Screw 0 Nut, FLEXLOC Plate, Windage /0 C

30 CONSOLE 00 CLASSIC EDGE TOURING S0NTES and 00 CLASSIC EDGE TOURING INT L S0NTEE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE E 00 Polaris Sales Inc. 0 0 Nut, Nylok Washer Regulator, AC/DC.V (00)(00) Regulator, Rectifier (00) Screw 00 Housing, Connector 00 Socket 00 Housing, Circuit 000 Housing Harness, Main, TPS ER Housing -00 Console w/acc Screw C 00 Receptacle, Pod Mount 0 Cap w/key NOTE: When ordering ignition key PN 0 be sure to specify if for an A,B,C,D, or E switch. Letter code will be labeled on underside of switch body behind console. Key dot code found on key cap (i.e. one dot = A, two dots= B, etc.). 0 Nut, Ignition 00 Kit, Ignition Switch 00 Clip, Plastic Dart, Nylon 00 Kit, Choke Control 000 Cable, Choke Control (Incl.,0) 0 00 Nut, Choke Slide /0

31 COOLING SYSTEM 00 CLASSIC EDGE TOURING S0NTES and 00 CLASSIC EDGE TOURING INT L S0NTEE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE E 00 Polaris Sales Inc. 0 Brake Clamp, Springband Hose, Bypass/Brake Cooler (00) Hose, Engine Out/Brake Cooler (00)(00) Hose, Brake Cooler/Gripper Hose, Center Out/Bottle In (00) Hose, Center Out/Bottle In (00)(00) 00 Cable Tie 00 Clamp, Springband 0 0 Cooler, Running Board, LH Cooler, Running Board, RH Hose, Side Cooler/Rear Cooler 00 Exchanger, Closeoff, Rear 0 Rivet 0 Hose, Gripper/Center Cooler 0 Tubing, Convoluted 0 Spacer, Rubber 0 Cooler, Bulkhead Hose, Front Cooler/Engine Out 000 Clamp, Hose 0 Hose, Bottle to Engine (00) Hose, Pump/Bottle (00)(00) 00 Clamp, Hose 0 Bottle, Coolant 0 0 Cap, Pressure 00 Decal, Water Bottle Cap 000- Line, Fuel 00 Cable Tie /0 C

32 OIL TANK / AIRBOX 00 CLASSIC EDGE TOURING S0NTES and 00 CLASSIC EDGE TOURING INT L S0NTEE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE E 00 Polaris Sales Inc Cover, Tool Box 0 Foam, Tool Box Screw Nut, Nylok Asm., Oil Tank w/sender (Incl.,) Oil Bottle/Tool Box w/mnt 0 Screw Kit, CDI (See Magneto (00), Pg. D, Ref. ) 0 Fitting 00 Clip, Silencer 0 Foam, Air Box, Chimney 0 Decal, Caution, Air Box 0 Strap, Air Box, Top 0 Decal, Greasing 0 Asm., Air Silencer (Incl. & Decals)(00) Asm., Air Silencer (Incl. & Decals)(00)(00) C 0 Decal, E/R Belt Removal 0 Nut, Well Washer, Nylon Coil, Ignition (See Magneto (00), Pg. D, Ref. ) 00 Clip, Ignition Cable 0 0 Washer 0 Screw Screw (00)(00) Boot, Carburetor (00) Boot, Carburetor (00)(00) 000 Clamp, Hose 000- AR Line, Fuel 000 Sender, Oil, w/front Terminals 00 Grommet, Oil Sender 000 Decal, Oil, VES 00 Cap, Oil, Vented /0

33 DRIVE TRAIN 00 CLASSIC EDGE TOURING S0NTES and 00 CLASSIC EDGE TOURING INT L S0NTEE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE 0 E 00 Polaris Sales Inc. 0 0 Screw 0 Washer, Flat AR Washer, Flat 00 Spacer Asm., Driven Clutch (See Driven Clutch Pg. C for Details) 00 Belt, Drive Washer AR Washer 0 AR Bushing 0 0 Washer, Flat 00 Flangette w/grease Fitting Fitting, Lubrication 0 Gasket, Jackshaft Nut, Nylok Bearing Flangette Bolt, Carriage Key 0 Asm., Jackshaft (Incl.,) 0 Ring, Retaining 0 0 Kit, Disc, Brake Nut, Flanged 00 Sleeve, Seal 0 O-Ring 0 Washer 00 Screw Bolt, Carriage 0 Asm., Drive Shaft (Incl.,) 0 Asm., Flangette w/screws 00 Bushing, Speedometer, Metal 0 Flangette, Offset, w/hole 00 Key, Speedometer, Square 00 Gasket, Drive Adaptor 0 Adaptor w/zerk, Drive /0 C

34 BATTERY BOX 00 CLASSIC EDGE TOURING S0NTES and 00 CLASSIC EDGE TOURING INT L S0NTEE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE E 00 Polaris Sales Inc Pad, Battery 000 Asm., Battery Hold-Down Strap 0 AR Tube, Battery, Vent 000 Battery 00 Cable, Battery 00 Kit, Battery Bolt 000 Cable, Solenoid/Starter Switch, Magnetic (See Starting Motor (00)(00) Pg. E, Ref. ) 0 Insulator, Cable 0 0 Asm., Cable, Battery/Solenoid 000 Wire, Jumper, Solenoid/Battery 00 Breaker, Circuit Nut, Nylok Nut, Nylok Box, Battery (00) Box, Battery (00)(00) Rivet 0 Foil Tape 0 Plate, Stud, Battery Box 0 Bolt Washer, Spring (See Starting Motor (00)(00) Pg. E, Ref. ) Nut (See Starting Motor (00)(00) Pg. E, Ref. ) /0 C

35 EXHAUST 00 CLASSIC EDGE TOURING S0NTES and 00 CLASSIC EDGE TOURING INT L S0NTEE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE E 00 Polaris Sales Inc / Bracket, Chassis/Resonator 00 Spring, Exhaust Resonator (00)(00) Resonator (00) 0 Spring, Exhaust 0 Washer Boot, Exhaust Outlet Rivet Nut, Flange Deflector, Snow Exhaust 0 Bolt, Carriage Gasket, Exhaust (00) Gasket, Exhaust (00)(00) Manifold (00) Manifold (00)(00) Screw 00 Seal, Exhaust, Socket Screw 0 Nut, Flanged, Nylon Bracket, Chassis/Pipe (00)(00) C 00 Washer Dampener, Vibration (00) Dampener, Vibration w/ribs (00)(00) Rivet Clamp Worm Driven (. x.0)(00) Clamp Worm Driven (. x.)(00) Clamp Worm Driven (. x.)(00) Clamp Worm Driven (. x.)(00)(00) Clamp Worm Driven (. x.)(00)(00) Clamp Worm Driven (. x.)(00)(00) Asm., Tuned Pipe (00) Cover, Tuned Pipe, Top (00) Cover, Tuned Pipe, Bottom (00) Matte, Sound, Top (00) Matte, Sound (00) Asm., Tuned Pipe (00)(00) Cover, Tuned Pipe, Top (00)(00) Cover, Tuned Pipe, Bottom (00)(00) Matte, Sound, Top (00)(00) Matte, Sound, Bottom (00)(00) /0

36 ENGINE MOUNTING (00) 00 CLASSIC EDGE TOURING S0NTES and 00 CLASSIC EDGE TOURING INT L S0NTEE E 00 Polaris Sales Inc Screw 00 Washer Washer, Clutch Retainer 0 Kit, Short Block NOTE: The Short Block assembly contains a crankcase assembly, cylinder and cylinder head assembly, and a piston and crankshaft assembly. Prior authorization is required for warranty consideration. 000 Spark Plug, RNYCC, Champion - Conduit Washer, Nylon 0 E-Ring, Retaining Foil, Tape 0-00 Handle, Recoil Nut, Nylok Washer, Flat Strap, Engine Mount, LH Strap, Engine RH 00 Mount, Engine Screw 0 Washer, Spring Lock 0 Nut, Flanged, Nylon 0 Bracket, Engine Mount, RH 0 Washer, Flat 0 00 Nut, FLEXLOC 0 Bracket, Pump, Fuel 00 Plug, Rubber Hole Nut, Nylok 0 Bracket, Engine Mount, LH Screw 00 Mount, Engine 00 Cable, Throttle AR Line, Fuel 0000 Clamp, Hose 0 Asm.,Valve,Fuel,Plastic 0 Pump, Fuel AR Line, Fuel 00- Tubing, Convoluted /0 C

37 ENGINE MOUNTING (00)(00) 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE E 00 Polaris Sales Inc Screw 00 Washer Washer, Clutch Retainer (00) Washer, Clutch Retainer (00) 0 0 Kit, Short Block, S00 (00) Kit, Short Block, S00 (00) NOTE: The Short Block assembly contains a crankcase assembly, cylinder and cylinder head assembly, and a piston and crankshaft assembly. Prior authorization is required for warranty consideration. 000 Spark Plug, RNYCC, Champion - Conduit Washer, Nylon 0 E-Ring, Retaining -00 Handle, Recoil 0 Nut, Nylok Washer, Flat Strap, Engine Mount, LH Strap, Engine Mount, RH 00 Mount, Engine C Screw 0 Washer, Spring Lock 0 Nut, Flanged, Nylon 0 Bracket, Engine Mount, RH 0 Washer, Flat 00 Nut, FLEXLOC 0 0 Bracket, Pump, Fuel 00 Plug, Rubber Hole Nut, Nylok 0 Bracket, Engine Mount, LH Screw 00 Mount, Engine 00 Cable, Throttle AR Line, Fuel 0000 Clamp, Hose Asm.,Valve,Fuel,Plastic 0 0 Pump, Fuel 00- Tubing, Convoluted AR Line, Fuel /0

38 ELECTRIC MODULE (M-)(ACE) 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE E 00 Polaris Sales Inc Bushing 0 O-Ring 0 Bushing, Flange Shaft, Screw Bearing, Raceway O-Ring Asm., Casting (Incl.,0,,,) Housing Gear, Plastic, T Gear, Plastic, T 0 00 Fitting, Lubrication 0 Screw Bearing 0 Bearing Grommet, Wire Plate, Grommet 0 Screw 0 Washer, Thrust Gear, Bevel, Large Gear, Bevel, Small 0 Screw C0 Seal, Cover Cover, Motor Pin, Drivlok Plate, Support, Motor 00 Cable Tie 00 Motor 0 Screw 00 Nut, Nylok 0 Washer 0 0 Washer, Spring Lock 000 Potentiometer 00 Screw 00 Screw Spacer 0 Harness, Wire Housing Bearing, Thrust 0 Screw, Set Screw 0 Clevis Nut, Nylok /0

39 CRANKCASE (00) 00 CLASSIC EDGE TOURING S0NTES and 00 CLASSIC EDGE TOURING INT L S0NTEE 0 E 00 Polaris Sales Inc Clamp, Hose Screw 00 Retainer Adaptor, Carburetor Stuffer, Reed Block 0 Asm., Reed Valve 000 Valve, Check 000 Clamp AR Line, Oil 0 Stud, Cylinder Stud, Cylinder 00- Tubing, Convoluted 0 Kit, Crankcase (Incl. 0,,-) Seal, Flanged w/standoff 0 Plug Bolt Bolt Screw Bolt 0 Screw 00 Pin, Dowel 0 Fitting, Degree 000 Bearing, Pump Shaft /0 C

40 CYLINDER (00) 00 CLASSIC EDGE TOURING S0NTES and 00 CLASSIC EDGE TOURING INT L S0NTEE E 00 Polaris Sales Inc Sensor, Temperature Screw Screw Washer, Flat Cover, Thermostat O-Ring - Cover, Head O-Ring Seal, Rubber Head 0 0 Head, Cylinder 0 O-Ring O-Ring 0 Nut 0 Valve, Guillotine 0 Gasket, Base to Cylinder Exhaust Valve 0 Asm., Base Exhaust Valve Dome 0 Washer, Bellows, Exhaust, Valve, Dome Bellows, Exhaust Valve Cap/Nut, Bellows, Exhaust, Valve, Dome Spring, Comp, Green/White 00 Asm., EV Housing w/bushing 0 Screw Screw 0 Cylinder Gasket, Cylinder Base 0 Fitting 0 Thermostat, w/o Bypass 0 Screw Screw /0 C

41 WATER PUMP/OIL PUMP (00) 00 CLASSIC EDGE TOURING S0NTES and 00 CLASSIC EDGE TOURING INT L S0NTEE E 00 Polaris Sales Inc. 0 0 Seal 00 Seal, Waterpump 00 Washer, Flat 0 Impeller, Water Pump Washer, Flat 0 Nut, Hex, Nylok 0 Gasket, Water Pump Cover 00 Cover, Water Pump, Hi Flow Screw 0 Washer, Thrust Gear, Cross Shaft O-Ring 00 Bearing, Pump Shaft, Flanged Gasket, Oil Pump 0 Asm., Pump, Oil 000 Clamp AR Line, Oil Screw /0 C

42 CARBURETOR (00) 00 CLASSIC EDGE TOURING S0NTES and 00 CLASSIC EDGE TOURING INT L S0NTEE 0 E 00 Polaris Sales Inc Asm., Carburetor 0 Screw 0 Cap, Top 0 Gasket 0 Screw 0 Washer, Packing 0 Clip 0 Ring 0 Plate 0 E-Ring 0 0 Cap, Rubber, Starter 00 Holder, Guide, Starter 0 Spring, Starter 0 Asm., Plunger 00 Valve, Piston (.) Needle, Jet (DGI0-0) 0 Packing 0 E-Ring 0 Plate 0 0 Asm., Lever, LH Asm., Lever, RH 0 0 Ring 0 Screw, LH 00 Screw, RH 0 Screw, Air Funnel Asm., Funnel O-Ring, Air Funnel, Long 00 Pin Spring 0 Jet, Main (0) Washer 0 0 O-Ring Screw, Air 0 Asm., Float Bolt, Drain 0 O-Ring, Drain Screw 0 Screw, Float Bowl 0 Body, Float 0 O-Ring, Float Bowl 00 Screw, Valve Seat 00 Jet, Pilot (0) 0 0 Jet, Starter (0) 0 Washer 0 Spring 0 Adjuster 0 Cap 00 Screw (MAG Side) 00 Asm., Sensor, Throttle Position (MAG) 0 Cap 0 Packing 000 Valve, Check, 0 Degree /0 C

43 CARBURETOR (00) 00 CLASSIC EDGE TOURING S0NTES and 00 CLASSIC EDGE TOURING INT L S0NTEE E 00 Polaris Sales Inc Bolt 0 Lever, Starter 0 Screw, Starter 00 Ring 0 Spring 0 Screw Adjuster Spring 0 Bracket 0 00 Screw 00 Screw 00 Spring 0 Ring 0 Asm., Shaft 0 Screw 00 Bracket Hose, Vent 0 Packing, Starter Shaft 0 Spring, Starter Shaft 0 00 Shaft 0 Ring 0 E-Ring 0 Lever, Starter Asm., Nipple 0000 Clamp, Hose AR Line, Fuel Plug, Trap /0 D

44 PISTON and CRANKSHAFT (00) 00 CLASSIC EDGE TOURING S0NTES and 00 CLASSIC EDGE TOURING INT L S0NTEE E 00 Polaris Sales Inc Kit, Crankshaft (Incl. -0) 0 Kit, Piston Rings 00 Circlip, Piston 0 Kit, Piston (Incl.,,) Bearing 0 Kit, Asm., Connecting Rod 0 Bearing, Ball 0 Bearing, Ball 0 Bearing, Ball Seal, Flanged, w/standoff 0 Gear, Pump Drive Key, Woodruff Pin, Piston /0 D

45 MAGNETO (00) 00 CLASSIC EDGE TOURING S0NTES and 00 CLASSIC EDGE TOURING INT L S0NTEE E 00 Polaris Sales Inc. 0 Screw 00 Pulley, Starting, Recoil 0 Nut, Hex 0 Washer 00 Flywheel, Ignition 00 Stator, Ignition 0 Washer, Flat Washer, Lock Screw 0 0 Kit, CDI (Incl. Nyogel and Decal) 00 Harness, Ignition 00 Coil, Ignition 00-0 Wire, Ignition 00 Cap, Spark Plug /0 D

46 RECOIL STARTER (00) 00 CLASSIC EDGE TOURING S0NTES and 00 CLASSIC EDGE TOURING INT L S0NTEE E 00 Polaris Sales Inc. 0 0 Asm., Recoil Electric Reverse (Incl. -,0,) 00 Nut, Fastening 00 Plate, Friction 00 Spring, Friction 0 Ratchet, Pawl Electric Reverse 00 Spring, Return 00 Reel 000 Spring, Spiral 00 Bushing, Rope Slide, Recoil Screw 0 0 Housing, Recoil, Starter 00 Rope, Starter /0 D

47 CRANKCASE (00) 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE E 00 Polaris Sales Inc. 0 0 Stud, Cylinder, Flange AR Line, Fuel 000 Clamp 000 Valve, Check 0 Kit, Crankcase (Incl.,,,,) O-Ring 00 Manifold, Water,Inlet Retainer, Inlet Water, Manifold Screw Hose 000 Clamp, Hose Seal, Flanged w/standoff 0 Plug Screw Screw 0 Ring, Retaining 0 Fitting, Degree 00 Pin, Dowel Washer, Flat 0 00 Valve, Check, Oil Pump Screw /0 D

48 CYLINDER (00) 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE 0 E 00 Polaris Sales Inc Clamp, Hose Screw 00 Clamp, Hose Adapter, Carburetor Stuffer, Reed Block 0 Asm., Reed Valve O-Ring 0 Thermostat w/o Bypass Cover, Thermostat 0 0 Screw Washer, Flat Screw, Bleed Screw Screw 00 Sensor, Temperature - Cover, Head Seal, Rubber, Head 0 O-Ring 0 Head, Cylinder 0 O-Ring 0 O-Ring Valve, Guillotine 0 Gasket, Base to Cylinder Exhaust Valve 0 Asm., Base Exhaust Valve Dome 0 Washer, Bellows, Exhaust, Valve, Dome Bellows, Exhaust Valve Cap/Nut Bellows, Exhaust, Valve, Dome 0-0 Spring, Comp Green/Yellow 00 Asm., EV Housing w/bushing 0 0 Screw Screw 0 Cylinder w/decom Gasket, Cylinder Base 0 Sensor, Detonation Screw 0 Nut - AR Conduit, Flex Hose, Bypass 000 Clamp, Bypass 0 Fitting 0 00 Retainer /0 D

49 WATER PUMP/OIL PUMP (00) 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE E 00 Polaris Sales Inc Pulley, Waterpump, Driven Bearing, Ball Shaft, Waterpump Asm., Housing, Ignition/WP, Idler (See Magneto, (00) Pg. D, Ref. ) 00 Seal 00 Seal, Waterpump 00 Washer, Flat 0 Impeller, Waterpump Washer, Flat 0 0 Nut, Hex, Nylok Gasket, Waterpump, Cover Bead 0 Cover, Waterpump, w/o NTP 0 Fitting, 0 Degree Screw Asm., Housing, Ignition/WP, Idler (See Magneto, (00) Pg. D, Ref. ) Screw 00- AR Line, Fuel 000 Clamp 00 Asm., Pump, Oil 0 0 Screw /0 D

50 PISTON and CRANKSHAFT (00) 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE E 00 Polaris Sales Inc. 0 0 Kit, Crankshaft (Incl. -) 00 Circlip, Piston Pin, Piston 00 Kit, Piston Rings 0 Kit, Asm., Piston (Incl.,,) 00 Bearing 0 Kit, Connecting Rod w/burr Pin (Incl. Rod, Pin, Bearing, Washers) Key, Woodruff 0 Bushing 0 Bearing, Ball 0 Bearing, Ball Spacer, Crankshaft 0 Bearing, Ball /0 D

51 CARBURETOR (00) 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE 0 0 E 00 Polaris Sales Inc Asm., Carburetor 0 Screw 0 Cap, Top 0 Gasket 0 Screw 0 Washer, Packing 0 Clip 0 Ring 0 Plate 0 E-Ring 0 0 Cap, Rubber, Starter 00 Holder, Guide, Starter 0 Spring, Starter 0 Asm., Plunger Valve, Piston (.0) Needle, Jet 0 Packing 0 E-Ring 0 Plate 0 0 Asm., Lever, LH Asm., Lever, RH 0 0 Ring 0 Screw, LH 00 Screw, RH 0 Screw, Air Funnel Asm., Funnel O-Ring, Air Funnel, Long 0 Jet, Main (0) Screw, Air Spring Washer 0 0 O-Ring Asm., Float Bolt, Drain 0 O-Ring, Drain Screw 0 Screw, Float Bowl 0 Body, Float 0 O-Ring, Float Bowl 00 Screw, Valve Seat 00 Jet, Pilot () 0 Jet, Starter () 0 0 Washer 0 Spring 0 Adjuster 0 Cap 00 Screw (MAG) 00 Asm., Sensor Throttle Position (MAG) 0 Cap 0 Packing 000 Valve, Check, 0 Degree /0 D

52 CARBURETOR (00) 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE 0 E 00 Polaris Sales Inc. 0 0 Bolt 0 Lever, Starter 0 Screw, Starter 00 Ring 0 Spring 0 Screw Adjuster Spring 0 Bracket 0 00 Screw 00 Screw 00 Spring 0 Ring Asm., Shaft (Incl. Lever) 0 Screw 00 Bracket Hose, Vent 0 Packing, Starter Shaft 0 Spring, Starter Shaft 0 Shaft Ring 0 E-Ring 0 Lever, Starter 0 Asm., Nipple 0000 Clamp, Hose AR Line, Fuel Plug, Trap /0 D0

53 MAGNETO (00) 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE E 00 Polaris Sales Inc. 0 0 Screw 0 Pulley, Starting, Recoil 0 Kit, Waterpump Belt 0 Pulley, Water Pump Drive 0 Nut, Hex 0 Washer 00 Flywheel, Ignition Screw Washer, Lock 0 0 Washer, Flat 00 Stator, Ignition Screw 0 Asm., Housing, Ignition/WP, Idler Grommet, Stator Wires 00 Cap, Spark Plug 00-0 AR Wire, Ignition 00 Coil, Ignition 00 Harness, Ignition 0 00 Kit, CDI (Incl., Nyogel & Decal) Decal, Spark Plug 0 0 Decal, D.E.T. (00) /0 D

54 RECOIL STARTER (00) 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE E 00 Polaris Sales Inc Asm., Recoil E/R, Shield (Incl. -0, & Starting Pulley) 00 Nut, Fastening 00 Plate, Friction 00 Spring, Friction 0 Ratchet, Pawl Electric Reverse 00 Spring, Return 00 Reel 000 Spring, Spiral 000 Housing, Recoil Rivet 0 00 Bushing, Rope Slide, Recoil Screw Shield, Recoil Rope 00 Rope, Starter /0 D

55 CRANKCASE (00) 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE E 00 Polaris Sales Inc. 0 0 Stud, Cylinder, Flange 000 Valve, Check 0 Kit, Crankcase (Incl.,,,,) O-Ring 00 Manifold, Water, Inlet Retainer, Inlet Water, Manifold Screw 00-0 Hose 000 Clamp, Hose 0 Seal, Flange, w/standoff 0 Plug Screw Screw 0 Ring, Retaining 0 Fitting 00 Pin, Dowel AR Line, Fuel 000 Clamp Washer, Flat 0 00 Valve, Check, Oil Pump Screw /0 D

56 CYLINDER (00) 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE 0 E 00 Polaris Sales Inc Clamp, Hose Screw 00 Clamp, Hose Adapter, Carburetor Stuffer, Reed Block 0 Asm., Reed Valve O-Ring 0 Thermostat w/o Bypass Cover, Thermostat 0 0 Screw Washer, Flat Screw, Bleed Screw Screw 00 Sensor, Temperature - Cover, Head Seal, Rubber, Head 0 O-Ring 0 Head, Cylinder 0 O-Ring O-Ring D 0 Cylinder Valve, Guillotine 0 Gasket, Base to Cylinder Exhaust Valve 0 Asm., Base Exhaust Valve Dome 0 Washer, Bellows, Exhaust, Valve, Dome Bellows, Exhaust Valve Cap/Nut Bellows, Exhaust, Valve, Dome 0- Spring, Comp Pink/Yellow 0 00 Asm., EV Housing w/bushing 0 Screw Screw Gasket, Cylinder Base 0 Nut 0 Sensor, Detonation Screw - AR Conduit, Flex Hose, Bypass 000 Clamp, Bypass 0 Fitting 0 00 Retainer 0/0

57 WATER PUMP/OIL PUMP (00) 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE E 00 Polaris Sales Inc Pulley, Waterpump, Driven Bearing, Ball Shaft, Waterpump Asm., Housing, Ignition/WP, Idler (See Magneto, (00) Pg. E, Ref. ) 00 Seal 00 Seal, Waterpump 00 Washer, Flat 0 Impeller, Waterpump Washer, Flat 0 0 Nut, Hex, Nylok Gasket, Waterpump, Cover Bead 0 Cover, Waterpump, w/o NTP 0 Fitting, 0 Degree Screw Asm., Housing, Ignition/WP, Idler (See Magneto, (00) Pg. E, Ref. ) Screw AR Line, Fuel 000 Clamp 00 Asm., Pump, Oil 0 0 Screw /0 E

58 0 CARBURETOR (00) 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE 0 E 00 Polaris Sales Inc Asm., Carburetor 0 Screw 0 Cap, Top 0 Gasket 0 Screw 0 Washer, Packing 0 Clip 0 Ring 0 Plate 0 E-Ring 0 0 Cap, Rubber, Starter 00 Holder, Guide, Starter 0 Spring, Starter 0 Asm., Plunger Valve, Piston (.0) Needle, Jet 0 Packing 0 E-Ring 0 Plate 0 0 Asm., Lever, LH Asm., Lever, RH 0 0 Ring 0 Screw, LH 00 Screw, RH 0 Screw, Air Funnel Asm., Funnel O-Ring, Air Funnel, Long Spring Screw, Air 0 O-Ring Washer 0 0 Jet, Main (0) 00 Screw, Valve Seat Bolt, Drain 0 O-Ring, Drain Screw 0 Screw, Float Bowl 0 Body, Float 0 O-Ring, Float Bowl Asm., Float 00 Jet, Pilot () 0 Jet, Starter () 0 0 Washer 0 Spring 0 Adjuster 0 Cap 00 Screw (MAG) 00 Asm., Sensor Throttle Position (MAG) 0 Cap 0 Packing 000 Valve, Check, 0 Degree /0 E

59 CARBURETOR (00) 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE E 00 Polaris Sales Inc Bolt 0 Lever, Starter 0 Screw, Starter 00 Ring 0 Spring 0 Screw Adjuster Spring 0 Bracket 0 00 Screw 00 Screw 00 Spring 0 Ring Asm.,Shaft (Incl. Lever) 0 Screw 00 Bracket Hose, Vent 0 Packing, Starter Shaft 0 Spring, Starter Shaft 0 Shaft Ring 0 E-Ring 0 Lever, Starter 0 Asm., Nipple AR Line, Fuel Plug, Trap 0000 Clamp, Hose /0 E

60 PISTON and CRANKSHAFT (00) 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE E 00 Polaris Sales Inc. 0 0 Kit, Crankshaft (Incl. -) 0 Circlip, Piston Pin, Piston 0 Kit, Piston Rings 0 Kit, Asm., Piston (Incl.,,) Bearing 0 Kit, Connecting Rod (Incl. Rod, Pin, Bearing, Washers) Key, Woodruff 0 Bushing 0 Bearing, Ball 0 Bearing, Ball Spacer, Crankshaft 0 Bearing, Ball /0 E

61 MAGNETO (00) 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE E 00 Polaris Sales Inc. 0 0 Screw 0 Pulley, Starting, Recoil 0 Kit, Waterpump Belt 0 Pulley, Water Pump Drive 0 Nut, Hex 0 Washer 00 Flywheel, Ignition Screw Washer, Lock 0 0 Washer, Flat 00 Stator, Ignition Screw 0 Asm., Housing, Ignition/WP, Idler Grommet, Stator Wires 00 Cap, Spark Plug 00-0 AR Wire, Ignition 00 Coil, Ignition 00 Harness, Ignition 0 00 Kit, CDI (Incl., Nyogel & Decal) Decal, Spark Plug 0 0 Decal, D.E.T. (00) /0 E

62 RECOIL STARTER (00) 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE E 00 Polaris Sales Inc Asm., Recoil E/R, Shield (Incl. -0, & Starting Pulley) 00 Nut, Fastening 00 Plate, Friction 00 Spring, Friction 0 Ratchet, Pawl Electric Reverse 00 Spring, Return 00 Reel 000 Spring, Spiral 000 Housing, Recoil Rivet 0 00 Bushing, Rope Slide, Recoil Screw Shield, Recoil Rope 00 Rope, Starter /0 E

63 STARTING MOTOR (00) 00 CLASSIC EDGE TOURING S0NTES and 00 CLASSIC EDGE TOURING INT L S0NTEE E 00 Polaris Sales Inc Motor, Starter 00 Kit, Asm., Commutator Cap (Incl. ) 0 Nut 000 Washer, Spring 0 Switch, Magnetic (Incl.,) 0 Nut, FLEXLOC Kit, Brush & Spring Asm., Brush & Screw Asm., Brush Bushing, Insulation Washer, Insulation Nut 00 Kit, Asm., Armature Kit, Drive Hardware Washer, Curved Spring Washer, Thrust Spacer Spring, Antidrift Pinion, Stop Ring, Lock Cover, Dust E 00 Kit, Asm., Drive Cap Kit, Asm., Drive Plate, Drive Pinion 0 Screw 0 Washer, Spring Lock Bracket, Starter, Front Washer, Flat Screw 0 Bracket, Starter, Rear Nut, Flanged, Nylok Screw /0

64 STARTING MOTOR (00)(00) 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE E 00 Polaris Sales Inc Kit, Asm., Commutator Cap (Incl. ) 000 Motor, Starter, Domestic 0 Nut, Flexloc Kit, Brush & Spring Asm., Brush & Screw Asm., Brush Bushing, Insulation Washer, Insulation Nut Nut, Flanged, Nylok Screw 0 Bracket, Starter, Rear Bracket, Starter, Big Block 0 Washer, Spring Lock Screw 00 Kit, Asm., Armature Kit, Drive Hardware Washer, Curved Spring Washer, Thrust Spacer Spring, Antidrift Pinion, Stop Ring, Lock Cover, Dust 00 Kit, Asm., Drive Cap Kit, Asm., Drive Plate, Drive Pinion Kit, Screw Bolt, Thru 0 Nut 000 Washer, Spring 0 Switch, Magnetic (Incl.,) /0 E

65 TOOL KIT 00 CLASSIC EDGE TOURING S0NTES and 00 CLASSIC EDGE TOURING INT L S0NTEE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE and 00 CLASSIC EDGE TOURING S0NTCS and 00 CLASSIC EDGE TOURING INT L S0NTCE E 00 Polaris Sales Inc. 0 Kit, Tool (Incl. -) Manual, Owner s, 0 Snowmobile Screwdriver Tour Family Supplement, Owner s Manual, Wrench, / Inch x / Inch Open End Classic Touring Box Wrench, Special Supplement, Owner s Manual, Wrench, Box End, / x / Classic Touring Supplement, Owner s Manual, Video, Suspension Setup Classic Touring 00 Strap, Emergency Starter Tool, Belt Removal Tool, Screwdriver, Flat, Shielded E /0

66 PRINTED IN THE USA PARTS MANUAL PN AND MICROFICHE PN /0

67 Changed pages in 0 A cover toc B C D x E x F G 0