PARTS MANUAL MODEL 1750-C

Transcription

1 PARTS MANUAL MODEL 70-C Covers 9-N-7TCWY-09 Through SOLD & SERVICED BY

2 Page TABLE OF CONTENTS ITEM PAGE Quick order page... Center hopper... Right side hopper... Left side hopper... 6 Engine compartment... 7 Engine assembly right side... Engine assembly left side... 9 Screed assembly rear... 0 Screed assembly front... End gate assembly... Match height and slope components... Flight chain assembly... Hydraulic components... Operators station... 6 Control panel... 7 Constant ignite system... Propane system... 9 Track drive system... 0 Walk boards/operator convenience... Electrical System Schematic... Appendix A Main Hydraulic Circuit Schematic... Appendix B Feeder System Hydraulic Circuit Schematic... Appendix C Cylinder Hydraulic Circuit Schematic... Appendix D

3 Page QUICK ORDER PAGE A u g e r, H a n g e r A s s e m b l y A u g e r, L o w e r ( L H ) A u g e r, L o w e r ( R H ) A u g e r, U p p e r ( L H ) A u g e r, U p p e r ( R H ) B a t t e r y C a p ( F u e l T a n k ) C a p ( H y d r a u l i c T a n k ) C a p (W a s h D o w n T a n k) C o u p l i n g C h a i n, L o w e r A u g e r C o u p l i n g H a l f, L o w e r A u g e r C o u p l i n g C h a i n, U p p e r A u g e r C o u p l i n g H a l f, U p p e r A u g e r D e c a l K i t C u t O f f P l a t e ( L H ) C u t O f f P l a t e ( R H ) C u t O f f P l a t e ( L H ) C u t O f f P l a t e ( R H ) C u t O f f P l a t e ( L H ) C u t O f f P l a t e ( R H ) F i l t e r, A i r P r i m a r y F i l t e r, A i r S e c o n d a r y F i l t e r, E n g i n e O i l F i l t e r, F u e l ( I n - L i n e ) F i l t e r, F u e l / W a t e r S e p a r a t o r ( S p i n - O n ) F i l t e r, H y d r a u l i c O i l C h a r g e F i l t e r, H y d r a u l i c O i l R e t u r n F l i g h t C h a i n F l i g h t C h a i n B a r F l i g h t C h a i n B e a r i n g F l i g h t C h a i n R i v e t F u e l S e n d e r I g n i t e r h o t s u r f a c e K e y S w i t c h * L i g h t i n g T o r c h A s s e m b l y M o t o r, F l i g h t C h a i n M o t o r, U p p e r A u g e r M o t o r, L o w e r A u g e r P l a s t i c, F r o n t H o p p e r P l a s t i c S i d e H o p p e r P l a s t i c H o p p e r S c r a p e r P r e v e n t a t i v e M a i n t e n a n c e K i t ( A i r C l e a n e r / P r e C l e a n e r ) P u s h R o l l e r A s s e m b l y R u b b e r S i d e H o p p e r S c r e e d B u r n e r A s s e m b l y S c r e e d P l a t e S c r e e d P l a t e ( e l e c t r i c ) E S c r e e d E x t e n s i o n P l a t e S e a t

4 Page S p a r e K e y s S p r a y N o z z l e A s s e m b l y S p r o c k e t, D r i v e S p r o c k e t, I d l e r A s s e m b l y S t r a i n e r, O u t l e t ( H y d r a u l i c T a n k ) T r a c k R o l l e r ( s m a l l f r a m e ) T r a c k R o l l e r ( l a r g e f r a m e ) U l t r a S o n i c S e n s o r ( L H ) U l t r a S o n i c S e n s o r ( R H ) A U l t r a S o n i c S e n s o r C o r d

5 Page 70-C Center hopper & 7 7 9& & 6. Push beam Push beam bolt Push rollers (x) Push roller shafts (x) Front bottom plastic Front plastic, retaining bar Side plastic Side plastic retaining bar Rubber mats(x) Rubber matt retaining bar(x) Lights(x) Light mounting bracket(x) Sight gauge holder(x)(not shown) a. Sight gauge rod(x) b. /6 wing bolt(x) Front conveyor guard (bat wing)(not shown) Conveyor center guard Side conveyor guard Plastic hopper scraper

6 Page 70-C Right side hopper Hopper lift cylinder (x) Tow point cylinder (x) Tow point arm (x) Tow point gauge (x) Tow point gauge rod (x) Sight gauge rod (x) Sight gauge holder (x) /6 wingbolt Exhaust shield Exhaust stack Fuel tank Fuel sender Fuel pickup tube Fuel tank cap Louver assembly Light (x) Light mount bracket (x) Spray nozzle (x) Plastic rub guard (x) Sonic sensor RH A LH Sonic sensor cord Screed Lift Cylinder SP

7 Page 6 70-C Left side hopper Hopper cylinder (x) Tow point cylinder (x) Tow point arm (x) Tow point gauge (x) Tow point gauge rod (x) Sight gauge rod (x) Sight gauge holder (x) /6 wing bolt Light (x) Light mount bracket (x) Wash down tank Wash down tank pick up tube Wash down pump Wash down tank cap Hydraulic tank Hydraulic sight gauge Hydraulic tank cap Hose reel Spray nozzle (x) Bankable hydraulic manifold Bankable section Nylon rub guard (x) Beauty shield Sonic sensor LH RH A 6. Sonic sensor cord Screed Lift Cylinder SP

8 Page 7 70-C Engine compartment 6&7 9 9 & &7 & & & 7 0&. Cummins engine 99hp Control box Control node Hydraulic charge filter Hydraulic charge filter head Hydraulic return filter Hydraulic return assy Air filter assembly Muffler Air inlet pipe Turbo to muffler pipe Exhaust, muffler to outlet Charge pipe to intercooler Charge pipe to manifold Air cooler piping coupler (x) T bolt clamp. (x0) Radiator hose, x Radiator hose, reducer Radiator hose, coupler Coolant pipe radiator to engine Coolant pipe engine to radiator Fuel filter w/ water separator Generator 6kw kw Generator motor (Cummins) a. (John Deere) Hood strut (x) Hood strut ball joint (x) Hood bump stop Cummins cooler assembly Horn Battery Battery door Jumper terminal (red) Fan motor Fan Fan shroud Coolant over flow tank

9 Page 70-C Engine assembly Engine 99HP Engine HP(not shown) Main drive pump Electric generator pump Tandem auxiliary pump (electric screed) Auxiliary pump (propane screed) B 6. Alternator A 7. Air filter Secondary air filter Air filter mount C 0. Air filter V band clamp B. Oil pressure switch Oil pressure switch constant ignite Oil pressure sender Oil filter Coolant temperature sender

10 Page 9 70-C Engine assembly. Fuel filter Air filter indicator A. Engine mount bracket rear Engine mount bracket front Rubber isolator Battery cable positive 9 (not shown) Battery cable positive 0 (not shown) Battery cable ground (6kw)(not shown)

11 Page 0 70-C Rear screed Main screed plate (propane) Main screed plate (electric) e. Extension bottom (propane & electric)(x) End gate weldment RH LH End gate ratchet handle(x) Extension rods(x) Extension rod bushing Extension cylinder(x) Pin(x) Electric heating strip (for 0kw generator)(x6) Heating strip (for 6kw generator)(x6) Electric screed terminal (x) Electric screed terminal face plate (x) Screed tower handle (x) C. Screed tower handle knob(x) Match height motor(x) Match height ratchet handle(x) Seat post (not shown) Seat (not shown) Crown Adjustment ratchet jack(x) A 7. Lights (x) Electric screed control box (w/o outlet)(not shown) Electric screed control node (not shown) E 0. Constant Ignite Kit Screed Burner Continuous Ignite (x6)

12 Page 70-C Screed Front Main auger RH Main auger LH Extension auger RH Extension auger LH Extension auger chain Extension auger coupling Cast Iron heavy duty auger LH A Cast Iron heavy duty auger RH A Coupler for cast iron augers Main Screed auger motors Extension auger motors Main auger chain Main auger coupler Auger hanger(x) Screed arm RH Screed arm LH Operator station RH Operator station LH Control stand locking handle (not shown) Screed lift chain Manual box (not shown) Sonic sensor RH A Sonic sensor LH

13 Page 70-C Rear screed 7 6. Nut... /- grade. Endgate Adjustment Ratchet Washer... / Grade. Spring Threaded rod Threaded sleeve Endgate weldment RH a. LH Endgate shoe RH a. LH

14 Page 70-C Match height and slope components Extension slope guide support weldment Bearing Slope shaft Shaft guide Block Pivot bushings Optional equipment Power match height kit A 7. Motor Coupler Mount

15 70C Page Conveyor assembly 7 6. Flight chain (x) Individual flight bar Flight chain motor (x) Flight chain motor bracket(x) Spline coupler(x) Key way coupler Coupler chain Flight chain sprocket Flight chain tube Flight chain drive shaft Flight chain idler shaft Flight chain bearings (x) Dive motor cover plate Flight chain motor cover plate Machines prior to 7-I-7TJTY-07 use bars of flight, machines after use bars.

16 70C Page Hydraulic components Bankable manifold station manifold Counter balance block Counter balance valve Track tensioning block Track tension check valve Generator flow control body Flow control cartridge Flow control coil

17 70C Page 6 Operator s panel 6. Assembled panel RH LH (not shown) Safety handle Decal kit (includes decals for control box) pin receptical(not shown) Sonic cord(not shown) Red toggle extension (x) function handheld remote (not shown) Joy stick Toggle switches Pause RH auger auto/man RH auger I/O Screed RH conveyor Lights Vibrators LH auger auto/man LH auger I/O Hopper LH conveyor Conveyor Throttle RH extension Horn LH extension RH head of matrl. LH head of matrl. Tow point LH Tow point RH RH match height LH match height

18 70C Page 7 Control dash. Key switch V accessory E stop button Display Node Decal kit (includes decals for operator stations) Toggle switches Toggle display Operator station select Throttle Wash down High/low speed Steering select L/R

19 Page 70-C Generator Control Box 6 7. Control panel E. 0V power outlet Enclosure box (bare) Solid state relays (x6) A relay... E0 6. Circuit breaker amp (x6)... E0-7. Circuit breaker amp (x)... E0-

20 Page 9 70-C Constant ignite system 6 Enclosure Parts Constant Ignite Kit Plastic Enclosure (bare) Enclosure base plate (not shown) TDR Relay v Relay (x)... EO. Toggle Switch Indicator Light (x) Wire Harness enclosure to glow plugs (x) (not shown) Igniters (x6) (not shown)

21 Page 0 70-C Constant ignite system 6 7 Burner Parts. Burner glow plug (x) Long Orifice (x6) Electric Solenoid (x ) Lighting Torch Assembly Regulator Gauge, regulator Propane Tank Safety strap

22 Page 70-C Track drive system Undercarriage weldment LH RH Planetary (x) Drive motor (x)(not shown) Berco track kit (includes tracks, rollers, sprockets) Berco track chain poly pads (x) Extreme pad track chain EX 6. Connecting pin (x) Poly track pad (x7) Extreme poly track pad EX Steel track pad STL. Track pad bolt (x) Nut Idler roller with brackets (x) Roller small (x) Roller large (x) Sprocket wheel drive (x) Track tension cylinder (x)

23 Page 70-C Walk boards Main walk board ( man)(in wide) Main walk board ( man)(in wide) Walk board extensions Middle walk board Upper walk board (propane) A Upper walk board (electric) E. Operator s foot rests Seat Swivel Seat post

24 CALDER BROTHERS CORPORATION (LIMITED) PRODUCT WARRANTY Calder Brothers Corporation warrants that the Paver, Roller, Tank or Grader under this program will be free from defects in material and workmanship for a period of() twelve months from the date of installation. Written notice of any claimed defect must be given to Calder Brothers Corporation within the warranty period and within (0) thirty days after such defect is discovered. Liability under this warranty is limited to replacing or repairing at Calder Brothers Corporation election, any part or parts deemed defective after examination by Calder Brothers Corporation or an Authorized Service Representative via prepaid transportation for which is found to be defective, will be repaired or replaced and returned to the customer via prepaid surface transportation within the United States. Should any part be found not defective, inspection and handling may be charged to the customer by Mauldin or an Authorized Service Representative. EXCLUSIONS: This warranty does not apply to routine wearable parts of the Mauldin machine such as seals, points, plugs, hoses or similar items. This warranty does not extend to any machine or part replaced or repaired under this warranty. This warranty does not cover any repair or replacement labor or any part of parts found defective after examination by Mauldin or an Authorized Service Representative. This warranty does not apply to defects caused by casualty or unreasonable use, including faulty repairs by others and failure to provide reasonable and necessary maintenance. THIS WARRANTY SET FORTH HEREIN IS IN LIEU OF AND EXCLUDES ANY AND ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, ARISING BY OPERATION OF LAW OR OTHERWISE, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, AND CUSTOMER WAIVES ANY OBLIGATION OF LIABILTY OF MAULDIN ARISING IN TORT OR STRICT LIABILITY IN TORT, OR FOR LOSS OR USE, REVENUE OR PROFIT WITH RESPECT TO MAULDIN MACHINE AND/OR PARTS FOR ANY LIABILTY OF CUSTOMER TO ANY THIRD PARTY, OR FOR OTHER DIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES. I have read and fully understand the warranty policy above. Customer CALDER BROTHERS CORPORATION Witness

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