Commercial Generator Parts Catalog. PROTEC Series

Transcription

1 Commercial Generator Parts Catalog PROTEC Series YD ÁÁ ÁÁ

2 To avoid errors or delay in filling your parts order, always give the MODEL, SPEC NO. and SERIAL NO. from the Onan nameplate. For handy reference, insert your nameplate information in the spaces below. MODEL AND SPEC NO. SERIAL NO. DIGITAL CONTROL SOFTWARE VERSION AND DATE (IF APPLICABLE) The following symbols are used in Onan manuals to alert users to the potentially dangerous conditions relating to maintenance of equipment and replacement of parts. Please read and observe. This symbol warns of immediate hazards which will result in severe personal injury or death. This symbol refers to a hazard or unsafe practice which can result in severe personal injury or death. This symbol refers to a hazard or unsafe practice which can result in severe personal injury or product or property damage. Service and repair of Onan equipment must be performed by trained, experienced personnel only. Improper service or repair may result in property damage, severe personal injury or death. Do not use this catalog as a guide to servicing your equipment. Read and follow the IMPORTANT SAFETY INSTRUC- TIONS in the Service Manual appropriate for the equipment you are working on. Contact with USED ENGINE OILS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking or changing engine oils take all necessary precautions not to ingest, breathe the fumes or contact the used oil. Contact with ASBESTOS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When handling engine gaskets take all necessary precautions not to ingest, breathe or contact the dust from the gaskets! Use adequate ventilation and wear protective gloves, masks and clothing! Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUC- TIVE TOXICITY. When checking, draining or adding gasoline and fuel additives or using solvents take all necessary precautions not to ingest, breathe the fumes or contact the liquids. Use adequate ventilation and wear protective gloves, masks and protective clothing! PSP-1

3 Introduction This catalog applies to the AC PTO Generator as listed in the Generator Set Data Table. Parts are arranged in groups of related items and each illustrated part is identified by a reference number corresponding to the same reference number in the parts list. Parts illustrations are typical. Unless otherwise mentioned in the description or the page heading, parts are interchangeable between models. Using the model and specification number from your generator set nameplate, select parts that apply to your set. Generator Set Data Table Model Number Voltage Hertz Phase 1YD CJ/36A, B 10/ YD CR/61C YD CR/6C Reconnect YD CJ/36A, B 10/ YD CR/61C YD CR/6C Reconnect 60 3 YD CJ/36A, B 10/ YD CJ/36B 10/ YD CR/61C 60 1 YD CR/6C Reconnect YD CJ/36A, B 10/ YD CR/61C YD CJ/36B 10/ YD CR/6C Reconnect YD CJ/36A, B 10/ YD CR/61C YD CJ/36B 10/ YD CR/6C Reconnect YD CR/6C Reconnect YD CJ/36A, B 11/ YD CR/61C 0 1 1YD CR/6C Reconnect YD CJ/36A, B 11/ YD CR/61C YD CR/6C Reconnect 0 3 0YD CJ/36A, B 11/ YD CR/61C YD CR/6C Reconnect 0 3 YD CJ/36A, B 11/ YD CR/61C 0 1 YD CR/6C Reconnect YD CJ/36A, B 11/ YD CR/61C YD CR/6C Reconnect YD CR/6C Reconnect 0 3 * The diagonal line (/) in the model and specification number separates generator set characteristics from the specification number and letter. The specification number denotes customer requested options or deviations from a standard (1A,1B, etc.) model. The specification letter advances (A to B, B to C, etc.) with major manufacturing changes. 1

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5 Index Adapter, Generator (Begin Spec C), Adapter, Generator (Spec A, B), Baffle, Air (Begin Spec C), 11 Baffle, Air (Spec A, B), Bearing, Ball (Begin Spec C), Bearing, Ball (Spec A, B), Block, Reconnect Box Terminal, 11 Block, Switchboard Terminal (0kW, kw, kw), 1 Block, Switchboard Terminal (30kW, 3kW), 1 Board, Connection (Begin Spec C), Board, Connection (Spec A, B), Box, Output (Begin Spec C), 11 Box, Output (Spec A, B), Box, Switchboard (1kW, 1kW, 16kW), 1 Box, Switchboard (0kW, kw, kw), 1 Box, Switchboard (30kW, 3kW), 1 Bracket, Circuit Breaker (30kW, 3kW), 1 Bracket, Generator Support (Begin Spec C), 11 Bracket, Generator Support (Spec A, B), Bracket, Panel Stop (0kW, kw, kw), 1 Bracket, Panel Stop (30kW, 3kW), 1 Breaker, Regulator Circuit, 13 Breaker, Switchboard Circuit (1kW,1kW, 16kW), 1 Breaker, Switchboard Circuit (0kW, kw, kw), 1 Breaker, Switchboard Circuit (30kW, 3kW), 1 Connector, Output Box Straight, Connector, Voltage Regulator Straight, 13 Cover, Bearing (Begin Spec C), Cover, Bearing (Spec A, B), Cover, Endbell (Spec A, B), Cover, Endbell Inlet (Begin Spec C), 11 Cover, Output Box, Cover, Regulator, 13 Edging, Endbell, 11 Endbell (Begin Spec C), 11 Endbell (Spec A, B), Fan, Generator (Begin Spec C), Fan, Generator (Spec A, B), Foot, Mounting (Begin Spec C), 11 Foot, Mounting (Spec A, B), Gasket, Output Box, 11 Generator (Begin Spec C),, 11 Generator (Spec A, B),, Grille, Fan (Spec A), Guard, Fan (Begin Spec B), Guard, Fan (Begin Spec C), Handle, Control Panel (1kW, 1kW, 16kW), 1 Handle, Control Panel (0kW, kw, kw), 1 Handle, Control Panel (30kW, 3kW), 1 Jumper, Terminal, 13 Key (Begin Spec C), Key (Spec A, B), Labels, 0 Link, Terminal Block Bus, 11 Meter, AC Amp (1kW, 1kW, 16kW), 1 Meter, AC Amp (0kW, kw, kw), 1 Meter, AC Amp (30kW, 3kW), 1 Meter, Frequency (1kW, 1kW, 16kW), 1 Meter, Frequency (0kW, kw, kw), 1 Meter, Frequency (30kW, 3kW), 1 Meter, Time Totalizing (1kW, 1kW, 16kW), 1 Meter, Time Totalizing (0kW, kw, kw), 1 Meter, Time Totalizing (30kW, 3kW), 1 Meter, Volt (1kW, 1kW, 16kW), 1 Meter, Volt (0kW, kw, kw), 1 Meter, Volt (30kW, 3kW), 1 Panel, Control (1kW, 1kW, 16kW), 1 Panel, Control (0kW, kw, kw), 1 Panel, Control (30kW, 3kW), 1 Panel, Voltage Regulator, 13 Plate, Ground (0kW, kw, kw), 1 Plate, Ground (30kW, 3kW), 1 Plug, Hole (1kW, 1kW, 16kW), 1 Plug, Hole (0kW, kw, kw), 1 Reactor, 13 Rectifier, Exciter Rotor (Begin Spec C), Rectifier, Exciter Rotor (Spec A, B), Regulator, 13 Retainer, Bearing (Begin Spec C), Retainer, Bearing (Spec A, B), Ring, External Retainer (Begin Spec C), Ring, External Retainer (Spec A, B), Rotor, Exciter (Begin Spec C), Rotor, Exciter (Spec A, B), Rotor, Generator (Begin Spec C), Rotor, Generator (Spec A, B), Seal, O Ring (Begin Spec C), 11 Seal, O Ring (Spec A, B), Spacer, Rotor Bearing (Begin Spec C), Spacer, Rotor Bearing (Spec A, B), Stator, Exciter (Begin Spec C), Stator, Exciter (Spec A, B), Stator, Generator (Begin Spec C), Stator, Generator (Spec A, B), Strip, Terminal, 13 Stud, Through (Begin Spec C), 11 Stud, Through (Spec A, B), Switchboard (1kW, 1kW, 16kW), 1 Switchboard (0kW, kw, kw), 1 Switchboard (30kW, 3kW), 1 Terminal, Tab, 13 Transformer, Current (0kW, kw), 1 Transformer, Current (30kW, 3kW), 1 Transformer, Voltage, 13 3

6 Generator (Spec A, B) , 6

7 Generator (Spec A, B) REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Adapter, Generator (Spec A) Adapter, Generator (Spec B) Retainer, Bearing Cover, Bearing Washer, Flat (1/ ) Screw, Hex Head Cap (1/ 0 x 1 1/ ) Grille, Fan (Spec A) Fan Guard (Spec B) Screw, Hex Head Cap (1/ 0 x 1/ ) Screw, Hex Head Cap (1/ 13 x 3/ ) (Spec A) Washer, Flat (1/ ) (Spec A) 1 Rotor Assy (Includes Parts Marked *) Spec A kW kW kw kW kW kW kW kW kw kW Spec B kW kW kw, kw kW, 3kW kW, 3kW kW kW kW kw kW *Ring, External Retainer *Bearing, Ball (With Snap Ring) 1 *Fan, Generator Spec A Spec B Key, Machined *Key, Machined 18 *Rotor, Exciter (Includes Parts Marked +) kW, 0kW, kw, kw kW, 3kW kW, 16kW, 0kW kw, 30kW Nut, ET Hex Washer, Flat (#10) Washer, ET Lock (#10) Screw, Round Head Machine (10 3 x 1/ ) 3 +Rectifier Assy Positive Negative *Key, Woodruff (#6) *Spacer, Bearing *Nut, Nylon Insert Lock (1 1/8 1UNF) *Bearing, Ball *Washer, Lock (#10) (Spec A) ( 1/0/kW Only; 0Hz 1/16/0kW Only) *Washer, Flat (#10) *Nut, ET Hex (#10 3) 31 Stator kW kW kw, kw kW kW (3 Phase) kW kW (3 Phase) kW kW kW kw kW Screw, ET Hex Head Thread Cutting (#10 3 x 3/8 ) 33 Stator, Exciter kW, 0kW, kw, kw kW, 3kW, 3kW, 3kW kW, 16kW, 0kW kw, 30kW 3 Screw, Slotted Head Countersunk (1/ 0) 60Hz kW, 0kW, kw, kw kW, 3kW, 3kW, 3kW kW, 16kW, 0kW kw, 30kW Washer, Lock (1/ ) Board, Connection * Parts Included in Generator Rotor. + Parts Included with Exciter Rotor.

8 Generator (Spec A, B) , 6 6

9 Generator (Spec A, B) REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION 3 Stud, Through 0 0 1kW 0 0 0kW kw, kw kW, 3kW kW, 3kW 0 0 1kW kW kW kw kW 38 Baffle, Air Spec A Spec B 3 Endbell Spec A Spec B Seal, O Ring Washer, Flat (3/8 ) Nut, Hex (3/8 16) Cover, Endbell Screw, Round Head Machine (1/ 0 x 1/ ) Cover, Output Box Washer, Flat (#10) Washer, ET (#10) Screw, Pan Head Slot (#10 3 x 1/ ) Box, Output Connector, Straight (1 1/ ) Connector, Straight (1/ ) Nut, Hex (/16 1) 3 Foot, Right Mounting 3 1 1kW, 0kW, kw, kw kW, 3kW, 3kW, 3kW 3 1 1kW, 16kW, 0kW kw, 30kW Foot, Left Mounting kW, 0kW, kw, kw kW, 3kW, 3kW, 3kW kW, 16kW, 0kW kw, 30kW Screw, Hex Head Cap (/16 1 x 1 ) Washer, Flat (/16 ) Bracket, Generator Support 3 1 1kW, 0kW, kw, kw kW, 3kW, 3kW, 3kW 3 1 1kW, 16kW, 0kW kw, 30kW

10 Generator (Begin Spec C) , , , 1 0 8

11 Generator (Begin Spec C) REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Adapter, Generator Retainer, Bearing Cover, Bearing Washer, Flat (1/ ) Screw, Hex Head Cap (1/ 0 x 1 1/ ) Fan Guard Screw, Hex Head Cap (1/ 0 x 1/ ) 8 Rotor Assy (Includes Parts Marked *) kW kW kw kW, 3kW kW, 3kW, 0kW kW kW kW kw kW, 31kW *Ring, External Retainer *Bearing, Ball (With Snap Ring) *Fan, Generator Key, Machined *Key, Machined 1 *Rotor, Exciter (Includes Parts Marked +) kW, 0kW, kw, kw kW, 3kW kW, 16kW, 0kW kw, 30kW Nut, ET Hex Washer, Flat (#10) Washer, ET Lock (#10) Screw, Round Head Machine (10 3 x 1/ ) 1 +Rectifier Assy Positive Negative *Key, Woodruff (#6) *Spacer, Bearing *Nut, Nylon Insert Lock (1 1/8 1UNF) *Bearing, Ball *Washer, Flat (#10) *Nut, ET Hex (#10 3) 6 Stator Single Phase kW kW kw kW kW kW kW kW kw kW Three Phase kW kW kw kW kW, 0kW kW kW kW kw kW, 31kW Board, Connection Screw, ET Hex Head Thread Cutting (#10 3 x 3/8 ) Stator, Exciter kW, 0kW, kw kW, 3kW, 3kW, 3kW, 0kW kW, 16kW, 0kW kw, 30kW, 31kW 30 Screw, Slotted Head Countersunk (1/ 0) kW, 0kW, kw kW, 3kW, 3kW, 3kW 0kW kW, 16kW, 0kW kw, 30kW, 31kW Washer, Lock (1/ ) * Parts Included in Generator Rotor. + Parts Included in Exciter Rotor.

12 Generator (Begin Spec C) , , ,

13 Generator (Begin Spec C) REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Gasket, Output Box (. ) Seal, O Ring Endbell Edging (6 ) Washer, Flat (3/8 ) 3 Stud, Through 0 0 1kW 0 0 0kW kw kW, 3kW kW, 3kW, 0kW 0 0 1kW kW kW kw kW, 31kW Baffle, Air Box, Reconnect Nut, Hex (3/8 16) Screw, Pan Head Slot (#10 3 x 1/ ) Nut, Hex (M6 x 1) Washer, Flat Brass (1/ ) Link, Bus 33 3 Block, Terminal Cover, Inlet Nut, Hex (/16 1) 8 Foot, Right Mounting 3 1 1kW, 0kW, kw kW, 3kW, 3kW, 3kW, 0kW 3 1 1kW, 16kW, 0kW kw, 30kW, 31kW Foot, Left Mounting kW, 0kW, kw kW, 3kW, 3kW, 3kW 0kW kW, 16kW, 0kW kw, 30kW, 31kW Screw, Hex Head Cap (/16 1 x 1 ) Washer, Flat (/16 ) Bracket, Generator Support 3 1 1kW, 0kW, kw kW, 3kW, 3kW, 3kW 0kW 3 1 1kW, 16kW, 0kW kw, 30kW, 31kW 11

14 Regulator ,

15 Regulator REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Regulator Assy (Includes Parts Marked +) Regulator, Voltage Screw, Round Head Machine (#6 3 x 1 1/ ) Terminal, Tab Jumper, Terminal Reactor Nut, ET Hex (#6 3) Transformer, Voltage Panel, Voltage Regulator Mounting Screw, Round Head Machine (#6 3 x 1 1/ ) Strip, Terminal Connector, Straight Locknut, 1/ Conduit Screw, Round Head Machine (#6 3 x 1/ ) Breaker, Circuit Screw, Hex Flange Lock (#10 3 x /16 ) Cover, Regulator + Parts Included in Regulator Assy. 13

16 Switchboard Components (1KW, 1KW, 16KW)

17 Switchboard Components (1KW, 1KW, 16KW) REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Switchboard Assy (1kW) (1kW, 16kW) Box, Switchboard Panel, Control Screw, Truss Head Machine (#10 3 x 3/8 ) Meter, Time Totalizing Meter, Volt (0 300 VAC) Nut, ET Hex (#10 3) Handle, Control Panel Meter, Frequency ( 60Hz) Meter, AC Amp (0 100A AC) Screw, Round Head Machine (#8 3 x /16 ) Plug, Hole (3/8 Hole) Screw, Round Head Machine (#6 3 x 3/8 ) Washer, Spring Lock (#6) Plug, Hole (3/8 Hole) Nut, ET Hex (#8 3) Nut, ET Hex (# 0) Breaker, Circuit (0A 0 VAC) Screw, Brass Round Head Machine (1/ 0 x 1 1/ ) Washer, Brass Flat (1/6 ) Washer, Fiber (1/ ) Washer, Fiber (1/ ) Washer, IT Lock (1/6 ) Nut, Hex Brass (1/ 0) 1

18 Switchboard Components (0KW, KW, kw)

19 Switchboard Components (0KW, KW, kw) REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Switchboard Assy kW kw, kw kW kw, kw Box, Switchboard Nut, ET Hex (#10 3) Screw, Lock Hex Flange (#10 3 x 1/ ) Transformer, Current kW kw, kw Washer, EIT Lock (1/ ) Nut, Hex (1/ 0) Washer, EIT Lock (#10) Screw, Round Head Brass ET Machine (#10 3 x /8 ) Nut, Brass Hex (#10 3) Washer, Brass (#10) Washer, IT Lock (#10) Panel, Upper Control Nut, ET Hex (# 0) 1 Breaker, Circuit (0A 0 VAC) kW (8A) kw, kw (100A) Bracket, Panel Stop Nut, ET Hex (#8 3) Screw, Round Head Machine (#8 3 x /16 ) Plug, Hole (3/8 Hole) Screw, Truss Head Machine (#10 3 x 3/8 ) Panel, Lower Control Washer, Spring Lock (#6) Screw, Round Head Machine (#6 3 x 3/8 ) Plug, Hole (3/8 Hole) Meter, Frequency ( 60Hz) Meter, AC Amp (0 100A AC) kW, (0 100A) kw, kw (0 10A) Handle, Control Panel Meter, Volt (0 300 VAC) 8 Meter, Time Totalizing Screw (1/ 0 x 1 ) Washer, Spring Lock (1/ ) Block, Terminal Plate, Ground Screw (/16 18 x 1/ ) Washer, Brass Flat (/16 ) Washer, IT Lock Nut, Hex Brass (/16 18) 1

20 18 Switchboard Components (30KW, 3KW)

21 Switchboard Components (30KW, 3KW) REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Switchboard Assy kW kW , 30kW Box, Switchboard Nut, ET Hex (#10 3) Screw, Lock Hex Flange (#10 3 x 1/ ) Transformer, Current Washer, EIT Lock (1/ ) Nut, Hex (1/ 0) Washer, EIT Lock (#10) Screw, Round Head Brass ET Machine (#10 3 x /8 ) Screw, Round Head Machine (1/ 0 x 1/ ) Nut, Brass Hex (#10 3) Washer, Brass (#10) Washer, IT Lock (#10) Nut, ET Hex (# 0) Panel, Upper Control Nut, ET Hex (#8 3) Bracket, Panel Stop Screw, Round Head Machine (#8 3 x 3/8 ) Screw, Truss Head Machine (#10 3 x 3/8 ) Panel, Lower Control Handle, Control Panel Meter, AC Amp (0 00A AC) Meter, Frequency ( 60Hz) 3 Meter, Time Totalizing (30kW, 3kW) (30kW) Meter, Volt (0 300 VAC) Screw (1/ 0 x 1 ) Washer, Spring Lock (1/ ) Block, Terminal Plate, Ground Screw (/16 18 x 1/ ) Washer, Brass Flat (/16 ) Washer, IT Lock (/16 ) Nut, Hex Brass (/16 18) Screw, Round Head Machine (#10 3 x 3/ ) 3 Breaker, Circuit (0A 0 VAC) kW, 10A kW, 1A Nut, ET Hex (1/ 0) Bracket, Circuit Breaker 1

22 Labels REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Label, AC Schematic Label, Caution Label, Danger (Hazardous Voltage) (Used on Outside of Output Cover) Label, Danger (Hazardous Voltage) (Used on Inside of Control Cover) Label, Danger (Hazardous Voltage) (Used on Voltage Regulator Assy) Label, No Step Label, ProTec Label, SW Board Assy Label, TB Label, Warning (Rotating Parts) Label, Warning (Hazardous Voltage) Label, WD Switchboard kW kW, kw kW, 3kW 0

23 Numerical Index Part No. Page Part No. Page Part No. Page Part No. Page 08 8, , , , , , , , , , , , , , ,, 01 1,, , 01 30, 01 31, , , ,, ,, ,, ,, ,, 0 011, 0 0,, , , 11 00, 0 308,, 0 30,, 0 01, 0 0, 0 03, 0 0, 0 0, , , 0 01, 0 0, 0 03, 0 0, 0 0, , 0 8 0, , 0 8 0, 0 8 0, , ,, 3 38,, 3 18, 3,, ,, 3 6,, 3,, ,, ,, ,, ,, ,, 3 3, , , 3 363, , 3 01, 3 0, 3 06,, , , , 1 300, , , , , , , 1, , , 1, , 1, , , 1, 1 301, 1, 1, , , , , , , , , , 1, 1, , , 1, 1, , 1, 1, , 1, 1, , , , , , , , , 31 0, , , , , , , , ,, , , 1, , , , , ,, ,, , , , ,, ,, ,, 1 001,, 1 00,, 1 01,, , 1, , 1, ,, 0 0,, ,, ,, ,, ,, ,, 6 00, 1, , , 1, 1 6 0, , ,, 6 03, 6 03,, ,, , 1, ,, ,, ,, , ,, ,, , 1 1

24 Numerical Index Part No. Page Part No. Page Part No. Page Part No. Page , 1, , , , , 1, , , , , 1, ,, , , 1, 1, ,, , 1, , , 1, ,, , 1, , , 1, ,, ,, , , 1, , 1, , , 1, , 1, , 1, ,, ,, , ,,, 1, 1, , , 1, 1, , ,, 80 10, 1, 1, , 1, , , 1, , 11

25 Onan Corporation 100 3rd Avenue N.E. Minneapolis, MN ONAN International Use Telex: Fax: Onan is a registered trademark of Onan Corporation