YZ250N (5MW1) CANADA,U.S.A,SOUTH AFRICA YZ250 YZ250

Transcription

1 YZ250N () CANADA,U.S.A,SOUTH AFRICA YZ250 YZ250 () EUROPE () YZ250N () OCEANIA 215MW 100E2 A2

2 YZ250N/YZ250 PARTS CATALOGUE E2001 by Yamaha Motor Co., Ltd. 1st Edition, Jun All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. A3

3 A4

4 FOREWORD This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are orderingreplacementparts, pleaserefertothisparts Catalogueandquotebothpartnumbersand part names correctly. YZ250N(/),YZ250(/) 1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News. 2. Abbreviations The Following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Local Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) 3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below. EXAMPLE CARBURETOR ASSY.JET, PILOT.NOZZLE, MAIN 4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. EXAMPLE PART DESCRIPTION Q TY REMARKS 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 1M REFLECTOR 1 5. Applicable colors of graphics are represented in the REMARKS as shown below. PART DESCRIPTION Q TY REMARKS 2N X5 FUEL TANK COMP. 1 MXR 3J GRAPHIC, FUEL TANK 1 FOR MXR 6. Applicable Serial No. Engine Serial No. Frame Serial No. 7. Note that the illustrations for reference in finding parts numbers, not to be used for assembling. When assembling, please use the applicable service manual. 8. The asterisk (*) before a reference number indicates modification items after the first edition. A5

5 MODEL LABEL (1) A label called Model Label is affixed in the location as indicated in (3) below. When using this parts catalogue, please be sure to cross refer the model code production code No. in the catalogue to the model code production code No. indicated on the Model Label affixed onto the product concemed. (2) Model Label Indication a b xxxx xxx x c (3) Model Label Affixing Location a: Model Type Code b: Production Code No. c: Colouring Type 4TW1 010 A (4) Model Code Production Code Number of Model Listed in This Parts Catalog Model Code Production Code No. Country (destination) 010 U.S.A. 020 CANADA 030 SOUTH AFRICA 010 FRANCE 020 GERMANY 030 SPAIN 040 ENGLAND 050 ITALY 010 JAPAN 010 AUSTRALIA 020 NEW ZEALAND Model Code Production Code No. Country (destination) (5) Colouring Information Model Code Colouring type code Colour code Colour Name Abbreviation A 0583 DEEP PURPLISH BULE SOLID E DPBSE A6

6 FIG. 1 CYLINDER HEAD 1 5MW HEAD, CYLINDER PLUG, SPARK (NGK BR8EG) PLUG, SPARK (NGK BR8EG) 1 PART DESCRIPTION REMARKS BOLT, STUD PIN, DOWEL NUT, CROWN L8 WASHER, PLATE MW CYLINDER CU 1131D 00 VALVE ASSY CU 1131U 10 HOLDER BOLT CU 1132A 00 VALVE CU GASKET, CYLINDER BOLT, STUD BOLT, STUD BOLT, STUD BOLT, STUD PIN, DOWEL NUT, FLANGE O RING O RING CU 1131E 00 HOLDER CU 1131P 00 HOLDER O RING SCREW, PAN HEAD H5 WASHER, PLATE CU LINK ASSY B2

7 FIG. 1 CYLINDER HEAD PART DESCRIPTION REMARKS SCREW, BIND OIL SEAL SS LEVER, LINK B8 SPRING, TORSION MW 1132E 00 PULLEY MW 1132F 00 PULLEY G0 WASHER, PLATE L6 SPRING, COMPRESSION CU 1131V 00 SHAFT BOLT CU HOUSING CU GASKET BOLT WASHER, PLATE CU SEAL, HOUSING CU 1131M 00 COVER CONNECTOR, SUCTION PIPE CU GASKET SCREW, BIND HOSE (L400) B3

8 FIG. 2 GOVERNOR PART DESCRIPTION REMARKS 1 4JY PLATE, THRUST SCREW, BIND BOLT, FLANGE H5 WASHER, PLATE E1 COLLAR OIL SEAL CU PUSH ROD ASSY JE FORK, GOVERNOR BOLT BEARING (B0060) KOYO BEARING (B0060) KOYO 12 5X SHAFT, GOVERNOR X GEAR, GOVERNOR L2 SPRING, COMPRESSION CU PLATE U6 WASHER, PLATE F2 COLLAR BEARING CU RETAINER, WEIGHT CU RETAINER BALL PIN, DOWEL PIN, DOWEL AP FOR PUSH ROD B4

9 FIG. 3 CRANKSHAFT. PISTON PART DESCRIPTION REMARKS 1 5MW A0 PISTON (STD) UR 5MW B0 PISTON (STD) UR 5MW C0 PISTON (STD) UR 5MW D0 PISTON (STD) UR 2 5CU PISTON RING SET (STD) MW PIN, PISTON CIRCLIP A6 BEARING MW CRANKSHAFT ASSY CU CRANKSHAFT MW CRANKSHAFT CU PIN, CRANK MW ROD, CONNECTING BEARING WASHER BEARING OIL SEAL KEY, WOODRUFF BEARING OIL SEAL B5

10 FIG. 4 WATER PUMP PART DESCRIPTION REMARKS 1 5CU GEAR, IMPELLER SHAFT DJ IMPELLER, WATER PUMP WASHER, PLATE OIL SEAL OIL SEAL (SD HS) BEARING (B6001) WASHER, PLATE CIRCLIP MW COVER, HOUSING CU GASKET, HOUSING COVER PIN, DOWEL GASKET BOLT, FLANGE BOLT, FLANGE B6

11 FIG. 5 RADIATOR. HOSE PART DESCRIPTION REMARKS 1 4SR 1240A 10 RADIATOR ASSY A TUBE, FLEXIBLE VINYL CLIP SR RADIATOR ASSY HD CAP, RADIATOR CU PIPE SS PIPE MW PIPE CU PIPE HOSE CLAMP ASSY HOSE CLAMP ASSY GROMMET M COLLAR BOLT, WITH WASHER B7

12 FIG. 6 INTAKE PART DESCRIPTION REMARKS 1 4XL REED VALVE ASSY XL REED, VALVE XL STOPPER, REED VALVE SCREW, PAN HEAD WASHER XL SPACER, REED VALVE HC JOINT, CARBURETOR BOLT CLAMP HOSE CLAMP ASSY HOSE CLAMP ASSY SS AIR CLEANER CASE ASSY HC JOINT, AIR CLEANER JD HOLDER, GUIDE JD SEAL MV PLATE NUT, U SS COVER RIVET, BLIND WASHER, PLATE XM ELEMENT, AIR CLEANER WASHER BOLT, WING JD GUIDE NUT, SPRING BOLT, WITH WASHER B8

13 FIG. 7 CARBURETOR 1 5MW CARBURETOR ASSY MW CARBURETOR ASSY 1 1 5MW CARBURETOR ASSY 1 1 PART DESCRIPTION REMARKS 2 4JT PLUNGER, STARTER SR FLOAT JT GASKET, FLOAT CHAMBER MX PLUG, SCREW MX O RING MX VALVE, NEEDLE XL PLATE MX JET, SLOW (#50) STD 4MX JET, SLOW (#55) 1 STD 4SR JET, SLOW (#38) AP 4SR JET, SLOW (#40) AP 4MX JET, SLOW (#42) AP 4MX JET, SLOW (#45) AP 4MX JET, SLOW (#48) AP 4MX JET, SLOW (#50) 1 AP 4MX JET, SLOW (#52) AP 4MX JET, SLOW (#55) AP 4MX JET, SLOW (#58) AP 4MX JET, SLOW (#60) AP 4MX JET, SLOW (#62) AP 10 4SR CJ.NEEDLE (N3CJ) 1 STD 4SR CW.NEEDLE (N3CW) 1 STD 4SR EJ.NEEDLE (N3EJ) 1 1 STD 4JT G.NEEDLE (N89G) AP B9

14 FIG. 7 CARBURETOR PART DESCRIPTION REMARKS 10 4JT H.NEEDLE (N89H) AP 4JT W.NEEDLE (N89W) AP 4JT J.NEEDLE (N89J) AP 4SR CG.NEEDLE (N3CG) AP 4SR CH.NEEDLE (N3CH) AP 4SR CJ.NEEDLE (N3CJ) AP 4SR CW.NEEDLE (N3CW) AP 4SR EG.NEEDLE (N3EG) AP 4SR EH.NEEDLE (N3EH) AP 4SR EW.NEEDLE (N3EW) AP 4SR EJ.NEEDLE (N3EJ) 1 1 AP 11 4MX CLIP HC A7.VALVE ASSY HC HOLDER HC GASKET SR PILOT SCREW SET HC SPRING, THROTTLE VALVE CLIP SCREW, PAN HEAD XL PIPE XL PIPE PIN, FLOAT ARM TJ CLIP MX JET, MAIN (#180) 1 1 STD 4MX JET, MAIN (#178) 1 1 STD 4SR JET, MAIN (#162) AP 4MX JET, MAIN (#165) AP B10

15 FIG. 7 CARBURETOR PART DESCRIPTION REMARKS 23 4MX JET, MAIN (#168) AP 4MX JET, MAIN (#170) AP 4MX JET, MAIN (#172) AP 4MX JET, MAIN (#175) AP 4MX JET, MAIN (#180) 1 1 AP 4MX JET, MAIN (#178) 1 1 AP 4MX JET, MAIN (#182) AP 4MX JET, MAIN (#185) AP 4MX JET, MAIN (#188) AP 4MX JET, MAIN (#190) AP 24 4MX RING SCREW, PAN HEAD XL 1410E 00.HOSE JT 1494F 07.JET (#50) 1 1 STD 4JT 1494F 09.JET (#55) 1 1 STD 4JT 1494F 09.JET (#55) 1 1 AP 4JT 1494F 13.JET (#65) AP 4JT 1494F 15.JET (#70) AP 4JT 1494F 07.JET (#50) 1 1 AP 4JT 1494F 11.JET (#60) AP 28 5HC PLATE SCREW, PAN HEAD HC 1410H 00.FUEL CUT SOLENOID VALVE JT O RING HC COLLAR HC SPRING HC SCREW, THROTTLE B11

16 FIG. 7 CARBURETOR PART DESCRIPTION REMARKS 35 5HC SPRING, THROTTLE STOP HC LEVER COMP HC SCREW HC THROTTLE SENSOR ASSY BE COLLAR BE O RING YR SCREW YR WASHER B12

17 FIG. 8 EXHAUST PART DESCRIPTION REMARKS 1 5MW EXHAUST PIPE ASSY UR 5MW EXHAUST PIPE ASSY 1 1 UR FOR USA 2 5MW SEAL, EXHAUST SPRING, TENSION CU STAY, MUFFLER GROMMET G3 COLLAR WASHER, PLATE STAY, MUFFLER BOLT, FLANGE BOLT, WITH WASHER BOLT, FLANGE BOLT, FLANGE WASHER, PLATE JE JOINT, EXHAUST HC SILENCER, EXHAUST UR 5MW SILENCER, EXHAUST 1 UR FOR USA BOLT, BUTTON HEAD CU 1469A 00.FIBER UR 5HC 1469A 10.FIBER 1 UR FOR USA GROMMET G3 COLLAR BOLT, FLANGE WASHER, PLATE B13

18 FIG. 9 CRANKCASE PART DESCRIPTION REMARKS 1 5CU CRANKCASE CU CRANKCASE BOLT BOLT BOLT JT PLATE, BEARING COVER SCREW CONNECTOR, SUCTION PIPE HOSE CU GASKET, AIR CLEANER COVER PIN, DOWEL Y COLLAR L PLATE, COVER SCREW, PAN HEAD V HOLDER CU HOLDER BOLT, FLANGE PLUG, STRAIGHT SCREW GASKET B14

19 FIG. 10 CRANKCASE COVER 1 PART DESCRIPTION REMARKS 1 5CU COVER, CRANKCASE CU GASKET, CRANKCASE COVER SCREW, PAN HEAD WASHER, PLATE CU COVER, CRANKCASE HC GUIDE, CHAIN SCREW, PAN HEAD WASHER, PLATE CU COVER, CRANKCASE CU GASKET, CRANKCASE COVER PIN, DOWEL BOLT, FLANGE BOLT, FLANGE MW COVER, GENERATOR CU GASKET, CARBURETOR COVER BOLT, FLANGE BOLT, FLANGE Y PLUG, OIL O RING BOLT, FLANGE GASKET B15

20 FIG. 11 STARTER PART DESCRIPTION REMARKS 1 5CU KICK SHAFT ASSY WASHER, PLATE (0.5T) CIRCLIP * SPRING, COMPRESSION P7.WASHER, PLATE CIRCLIP CU GUIDE, SPRING B0.SPRING, TORSION H4 WASHER, PLATE Y GUIDE, RATCHET WHEEL WASHER, LOCK BOLT CU GEAR, KICK IDLE WASHER, PLATE (1.0T) CIRCLIP OIL SEAL EW KICK CRANK ASSY SP BOSS, KICK CRANK BALL SPRING, COMPRESSION SCREW, COUNTERSUNK O RING BOLT, FLANGE A9 WASHER, PLATE C2

21 FIG. 12 CLUTCH PART DESCRIPTION REMARKS 1 5DJ GEAR, PRIMARY DRIVE MW WASHER, THRUST CU GEAR,GOVERNOR DRIVE P3 WASHER, PLATE BOLT, FLANGE DJ PRIMARY DRIVEN GEAR COMP EW BOSS, CLUTCH HC PLATE, PRESSURE X PLATE, CLUTCH XK PLATE, FRICTION SPRING, COMPRESSION SCREW, WITH WASHER CU PLATE, THRUST VM SPACER T7 BEARING K PLATE, THRUST WASHER, LOCK NUT XL ROD, PUSH BEARING L6 WASHER, PLATE CIRCLIP CU ROD, PUSH CU PUSH LEVER ASSY BEARING OIL SEAL G0 BOLT C3

22 FIG. 12 CLUTCH PART DESCRIPTION REMARKS GASKET C4

23 FIG. 13 TRANSMISSION PART DESCRIPTION REMARKS 1 5BE AXLE, MAIN BEARING BE GEAR, 5TH PINION (21T) K0 WASHER, PLATE (T=1.0) CIRCLIP CU GEAR, 3RD PINION (18T) BE GEAR, 4TH PINION (22T) G COLLAR BE GEAR, 2ND PINION (16T) WASHER BEARING BEARING BE AXLE, DRIVE BE GEAR, 1ST WHEEL (27T) BE GEAR, 5TH WHEEL (20T) CIRCLIP WASHER BE GEAR, 3RD WHEEL (23T) K0 WASHER, PLATE (T=1.0) BE GEAR, 4TH WHEEL (24T) CIRCLIP WASHER BE GEAR, 2ND WHEEL (25T) BEARING OIL SEAL B COLLAR O RING C5

24 FIG. 13 TRANSMISSION PART DESCRIPTION REMARKS E SPROCKET, DRIVE (14T) STD 9383E SPROCKET,DRIVE (13T) ( ) AP WASHER, LOCK NUT C6

25 FIG. 14 SHIFT CAM. FORK PART DESCRIPTION REMARKS 1 5MW CAM, SHIFT BEARING DH PLATE, STOPPER BOLT, FLANGE EW SEGMENT BEARING CU STOPPER LEVER ASSY SPRING, TENSION WASHER, PLATE F8 BOLT BE FORK, SHIFT BE FORK, SHIFT CU FORK, SHIFT BR STOPPER, SCREW C7

26 FIG. 15 SHIFT SHAFT PART DESCRIPTION REMARKS 1 5CU SHIFT SHAFT ASSY MW LEVER, SHIFT F4 COLLAR WASHER, PLATE A8 SPRING, TORSION CU SHIFT PEDAL ASSY BOLT, FLANGE OIL SEAL XJ PIN, SHIFT XJ ROLLER, SHIFT LEVER XJ PAWL, SHIFTER G5 SPRING, COMPRESSION XJ PIN, PAWL CU GUIDE, SHIFT BOLT C8

27 FIG. 16 FRAME PART DESCRIPTION REMARKS 1 5MW P0 FRONT FRAME COMP DPBMC 2 5HC P0 REAR FRAME COMP DPBMC BOLT, HEXAGON SOCKET HEAD BOLT, FLANGE BOLT, FLANGE NUT, SELF LOCKING CU BRACKET, REAR UPPER BOLT, FLANGE WASHER, PLATE NUT, SELF LOCKING BOLT, FLANGE WASHER, PLAIN NUT, SELF LOCKING BOLT, FLANGE NUT, SELF LOCKING BOLT, FLANGE JD TENSIONER EW TENSIONER BEARING N4 COLLAR BOLT, FLANGE NUT, FLANGE P8 WASHER, PLATE PLUG ET WRENCH, HEXAGON C9

28 FIG. 17 FENDER PART DESCRIPTION REMARKS 1 5HD FENDER, FRONT JD COLLAR BOLT, WITH WASHER ES 2153E 01 EMBLEM, YAMAHA BE FENDER, REAR BOLT, WITH WASHER BOLT, FLANGE WASHER, PLATE NUT, SPRING A COLLAR BE GUARD, FLAP BOLT, WITH WASHER COLLAR SCREW, TAPPING WASHER, PLATE ES 2153E 01 EMBLEM, YAMAHA MW EMBLEM C10

29 FIG. 18 SIDE COVER PART DESCRIPTION REMARKS 1 4SS COVER, SIDE BOLT, FLANGE COLLAR BOLT, FLANGE SS COVER, SIDE BOLT, FLANGE COLLAR BOLT, FLANGE ET SIDE COVER ASSY MV 2173E 00 GRAPHIC SCREW, WITH WASHER SCREW, WITH WASHER EW 2172A 00 PANEL ET SIDE COVER ASSY MV 2173F 00 GRAPHIC SCREW, WITH WASHER SCREW, WITH WASHER EW 2172A 00 PANEL NUT, SPRING MV 2175C 00 TUNING FORK MARK MV 2175C 00 TUNING FORK MARK C11

30 FIG. 19 REAR ARM PART DESCRIPTION REMARKS 1 5MV REAR ARM COMP SCREW, COUNTERSUNK ET PATCH BEARING PLUG OIL SEAL (DC ) BEARING OIL SEAL R COLLAR S COLLAR MV SEAL, GUARD BOLT JG WASHER, PLATE XM SUPPORT, CHAIN XM COVER, THRUST BOLT, FLANGE NUT BOLT, FLANGE DH SHAFT, PIVOT NUT, SELF LOCKING H4 WASHER, PLATE ET 2217A 00 ARM, RELAY BEARING OIL SEAL COLLAR COLLAR Y9 COLLAR C12

31 FIG. 19 REAR ARM PART DESCRIPTION REMARKS F2 BOLT F4 BOLT H4 WASHER, PLATE WASHER, PLATE NUT, SELF LOCKING DH 2217F 01 ROD, CONNECTING BEARING OIL SEAL HD 2135F 00 COVER EMBLEM, YAMAHA C13

32 FIG. 20 REAR SUSPENSION 1 5MW SHOCK ABSORBER ASSY, REAR 1 UR 5MW SHOCK ABSORBER ASSY, REAR 1 UR FOR CAN 5MW SHOCK ABSORBER ASSY, REAR 1 1 UR FOR ZAF 5MW SHOCK ABSORBER ASSY, REAR 1 5MW SHOCK ABSORBER ASSY, REAR 1 2 5MW DAMPER SUB ASSY 1 UR 5MW DAMPER SUB ASSY 1 UR FOR CAN 5MW DAMPER SUB ASSY 1 1 UR FOR ZAF 5MW DAMPER SUB ASSY 1 5MW DAMPER SUB ASSY 1 3 3SP GUIDE, SPRING SP SEAT, SPRING UPPER L0..CAP, AIR VALVE JX BUSH, SHOCK ABSORBER LOWER DH CIRCLIP DH SPRING (K=4.8) 1 1 5ET SPRING (K=APPROX.5.0) 1 1 PART DESCRIPTION REMARKS 9 5DH GUIDE, SPRING MV GUIDE, SPRING DH COLLAR, DISTANCE JE SEAL, DUST EW SEAL, RING MV BEARING MV BUSH MV COLLAR, DISTANCE MV SEAL, DUST BOLT, FLANGE C14

33 FIG. 20 REAR SUSPENSION PART DESCRIPTION REMARKS NUT, SELF LOCKING A2 BOLT, FLANGE U6 WASHER, PLATE C15

34 FIG. 21 STEERING BEARING BEARING EW COVER, BALL RACE NUT HC CROWN, HANDLE HC CROWN, HANDLE 1 PART DESCRIPTION REMARKS NUT L2 WASHER, PLATE SP HOLDER, HANDLE UPPER BOLT, FLANGE BOLT, FLANGE HD PLATE, NUMBER BOLT, FLANGE K9 WASHER, PLATE HD 2339E 00 GRAPHIC D2

35 FIG. 22 FRONT FORK PART DESCRIPTION REMARKS 1 5MW FRONT FORK ASSY (L.H) 1 1 5MW FRONT FORK ASSY (L.H) 1 5MW FRONT FORK ASSY (L.H) 1 2 5HD L0.TUBE, OUTER (RIGHT) DH L0.INNER TUBE COMP ET L0.PISTON, FRONT FORK ET L0.METAL, SLIDE SS L0.WASHER, OIL SEAL ET L0.OIL SEAL SS L0.RING, SNAP HD L0.SEAL, DUST MV L0.CYLINDER COMP., FRONT FORK MV 2316A L0.VALVE COMP MW 2316A M0.VALVE COMP. 1 5MV 2316A M0.VALVE COMP MV L0.BOLT, CAP DH L0.SEAT, SPRING UPPER HD L0.NUT, SPECIAL MV L0.RUBBER 1 1 5DH L0.RUBBER DH L0.WASHER, SPRING UPPER DH L0.SPACER SS L0.GASKET XL L0.SPRING, FRONT FORK (K=0.43) 1 1 5CU L0.SPRING (K=APPROX.0.43) 1 4SR L0.SPRING, FRONT FORK (K=0.42) JD 2312G L0.PLUG D3

36 FIG. 22 FRONT FORK PART DESCRIPTION REMARKS 21 5MW FRONT FORK ASSY (R.H) 1 1 5MW FRONT FORK ASSY (R.H) 1 5MW FRONT FORK ASSY (R.H) HD L0.TUBE, OUTER (RIGHT) BF L0.INNER TUBE COMP ET L0.PISTON, FRONT FORK ET L0.METAL, SLIDE SS L0.WASHER, OIL SEAL ET L0.OIL SEAL SS L0.RING, SNAP HD L0.SEAL, DUST MV L0.CYLINDER COMP., FRONT FORK MV 2316A L0.VALVE COMP MW 2316A M0.VALVE COMP. 1 5MV 2316A M0.VALVE COMP MV L0.BOLT, CAP DH L0.SEAT, SPRING UPPER HD L0.NUT, SPECIAL MV L0.RUBBER 1 1 5DH L0.RUBBER DH L0.WASHER, SPRING UPPER DH L0.SPACER SS L0.GASKET XL L0.SPRING, FRONT FORK (K=0.43) 1 1 5CU L0.SPRING (K=APPROX.0.43) 1 4SR L0.SPRING, FRONT FORK (K=0.42) JD 2312G L0.PLUG D4

37 FIG. 22 FRONT FORK PART DESCRIPTION REMARKS 41 5HC M0 UNDER BRACKET COMP MV L0 BOLT SS 2314G L0 PROTECTER GUIDE COMP., DH 2314F L0 PROTECTER GUIDE COMP., SS L0 BOLT DH 2314J 00 PROTECTER COMP., DH 2314H 00 PROTECTER COMP., SP L0 BOLT HC 2331E 00 GUIDE, CABLE DA GUIDE, CABLE BOLT, WITH WASHER XL 2153A 10 EMBLEM, YAMAHA XL 2153A 10 EMBLEM, YAMAHA D5

38 FIG. 23 FUEL TANK PART DESCRIPTION REMARKS 1 5MW FUEL TANK COMP MV CAP ASSY HOSE XJ PIPE JOINT ASSY HOSE X HOLDER, DAMPER GROMMET BOLT, FLANGE BOLT, WITH WASHER JD WASHER, SPECIAL SCREW, BIND SP BAND, TANK FITTING EW 2412F 00 BRACKET, SEAT SCREW, FLAT HEAD SS DAMPER, LOCATING JD FUEL COCK ASSY X O RING AJ SEAL, COCK SCREW, PAN HEAD G8 HOSE (L135) CLIP WASHER, PLATE SCREW SS DAMPER, LOCATING CLAMP V SEAL MV GRAPHIC SET D6

39 FIG. 24 SEAT PART DESCRIPTION REMARKS 1 5MV SEMI DOUBLE SEAT ASSY MV COVER, SEAT SS BRACKET, SEAT BOLT WASHER, SPRING D7

40 FIG. 25 FRONT WHEEL PART DESCRIPTION REMARKS 1 4SS HUB, FRONT BEARING DH SPACER, BEARING OIL SEAL RIM ( ) DA SPOKE SET, FRONT Y TIRE (80/ M D755F) 1 1 UR DUNLOP FOR CAN TIRE (80/ M D739FA) 1 1 UR DUNLOP Y TIRE (80/ M M77) 1 BRIDGESTONE TUBE (80/ TR4 BTL) DUNLOP TUBE (80/100C 21 TR4) 1 BRIDGESTONE BAND, RIM (70 80/100 21) DUNLOP BAND, RIM ( ) 1 BRIDGESTONE 10 2J SPACER, BEAD BE AXLE, WHEEL DH COLLAR, WHEEL BE COLLAR, WHEEL NUT D8

41 FIG. 26 FRONT BRAKE CALIPER PART DESCRIPTION REMARKS 1 5MV 2581T 00 DISC BRAKE ASSY SCREW MV 2580T 10 CALIPER ASSY (LEFT) EW W PISTON ASSY, CALIPER JD W CALIPER SEAL KIT DH SUPPORT, PAD UY W BLEED SCREW KIT MV W BRAKE PAD KIT DH PIN, PAD DH PLUG BOLT, FLANGE DH 2314E 00 COVER, HOSE BOLT, FLANGE BOLT, FLANGE DH HOLDER, BRAKE HOSE WASHER D9

42 FIG. 27 REAR WHEEL PART DESCRIPTION REMARKS 1 5ET HUB, REAR ET SPACER, BEARING BEARING BEARING OIL SEAL OIL SEAL CIRCLIP RIM ( ) HD SPOKE SET, REAR B TIRE (110/90 19 D739) 1 1 UR DUNLOP A TIRE (110/ M D755) 1 1 UR DUNLOP FOR CAN C TIRE (110/90 19 M78A) 1 BRIDGESTONE TUBE (110/90 110/100 19TR4) DUNLOP TUBE (MCS 110/90 19 TR4) 1 BRIDGESTONE BAND, RIM (110/90 110/100 19) DUNLOP BAND, RIM ( ) 1 BRIDGESTONE 13 3JE SPACER, BEAD XM DAMPER ET SPROCKET, DRIVEN (50T) STD 5ET SPROCKET, DRIVEN (47T) AP 5ET SPROCKET, DRIVEN (48T) AP 5ET SPROCKET, DRIVEN (49T) AP 5ET SPROCKET, DRIVEN (51T) AP 5ET SPROCKET, DRIVEN (52T) AP G1 BOLT NUT, SELF LOCKING WASHER, PLATE D10

43 FIG. 27 REAR WHEEL PART DESCRIPTION REMARKS GROMMET ET COLLAR, WHEEL ET PULLER, CHAIN ET PULLER, CHAIN BOLT NUT ET AXLE, WHEEL NUT, SELF LOCKING U1 WASHER, PLATE Y CHAIN JOINT, CHAIN ET COVER, HUB DUST D11

44 FIG. 28 REAR BRAKE CALIPER 1 5DH 2582W 00 DISC, REAR BRAKE G4 BOLT ET 2580W 00 CALIPER ASSY, REAR MV 2580W 00 CALIPER ASSY, REAR ET W PISTON ASSY, CALIPER ET W CALIPER SEAL KIT DH SUPPORT, PAD UY W BLEED SCREW KIT ET W BRAKE PAD KIT MV W BRAKE PAD KIT 2 1 PART DESCRIPTION REMARKS 9 5DH SHIM, CALIPER DH SHIM, CALIPER DH INSULATOR, HEAT CR PIN, PAD DH PLUG DH PROTECTOR, DISK BRAKE BOLT, FLANGE GY PROTECTOR BOLT, FLANGE D12

45 FIG. 29 STEERING HANDLE. CABLE PART DESCRIPTION REMARKS 1 4XM HANDLEBAR GY GRIP XM GRIP ASSY GY GRIP (RIGHT) SS CAP, GRIP UPPER SS CAP, GRIP LOWER SS 2628H 00 CAP, WIRE BOLT, FLANGE SS ROTOR SS COLLAR SS SCREW, GRIP END SS 2632G 00 SCREW HC CABLE, THROTTLE SS COVER, CAP GRIP HC CABLE, CLUTCH O RING HD BOOT, CABLE H7 COLLAR D13

46 FIG. 30 FRONT MASTER CYLINDER 1 5HD HOSE, BRAKE ET HOSE, BRAKE 1 1 PART DESCRIPTION REMARKS WASHER, PLATE BOLT, UNION MV W MASTER CYLINDER SUB ASSY MV W CYLINDER KIT, MASTER SCREW, FLAT HEAD MV CAP, RESERVOIR A DIAPHRAGM, RESERVOIR CR SEPARATOR ASSY G BOOT, MASTER CYLINDER MV LEVER MV 2589F 00 BOLT, LEVER NUT, FLANGE MV BRACKET, MASTER CYLINDER MV BOLT, FITTING MV COVER, HANDLE LEVER CLAMP BOLT D14

47 FIG. 31 STAND. FOOTREST PART DESCRIPTION REMARKS 1 4XM PEDAL, BRAKE JG BOLT O RING PIN, COTTER SPRING, TENSION PIN, CLEVIS WASHER, PLATE CLIP ET FOOTREST ET FOOTREST PIN, CLEVIS PIN, COTTER B8 SPRING, TORSION B9 SPRING, TORSION ET STAND, SIDE WASHER, PLATE D15

48 FIG. 32 REAR MASTER CYLINDER PART DESCRIPTION REMARKS 1 3SP 2583V 00 RR. MASTER CYLINDER ASSY SS W CYLINDER KIT, MASTER O RING VN CIRCLIP VN 2582A 50.JOINT SP JOINT SS NUT EW TANK, RESERVOIR XP CAP, RESERVOIR VN DIAPHRAGM, RESERVOIR VN BUSH,DIAPHRAGM CLIP H9 HOSE BOLT, BUTTON HEAD BOLT, FLANGE MV HOSE, BRAKE BOLT, UNION WASHER, PLATE VM HOLDER, BRAKE HOSE SCREW, TAPPING E2

49 FIG. 33 GENERATOR PART DESCRIPTION REMARKS 1 5CU BASE ASSY CU ROTOR ASSY SCREW NUT WASHER, PLATE E3

50 FIG. 34 HANDLE SWITCH. LEVER PART DESCRIPTION REMARKS 1 5HD HOLDER, LEVER V HOLDER, LEVER LOWER MV LEVER BOLT NUT, U BOLT HD BOLT, ADJUSTING HD BOLT, CABLE ADJUSTING HD COVER, HANDLE LEVER X SWITCH, HANDLE CLAMP E4

51 FIG. 35 ELECTRICAL 1 1 5HC C.D.I. UNIT ASSY MW C.D.I. UNIT ASSY 1 PART DESCRIPTION REMARKS 2 5CU BAND BE IGNITION COIL ASSY BOLT, FLANGE PE PLUG CAP ASSY CLAMP CLAMP CLAMP CLAMP CLAMP CLAMP E5

52 FIG. 36 ALTERNATE (CHASSIS) PART DESCRIPTION REMARKS 1 5DH SPRING (K=4.6) AP 5DH SPRING (K=4.8) AP 5DH SPRING (K=5.0) AP 5DH SPRING (K=5.2) AP 5DH SPRING (K=5.4) AP 5DH SPRING (K=5.6) AP 5DH SPRING (K=4.4) AP 5ET SPRING (K=APPROX.5.0) AP 5ET SPRING (K=APPROX.4.6) AP 5ET SPRING (K=APPROX.5.2) AP 5ET SPRING (K=APPROX.5.4) AP 5ET SPRING (K=APPROX.4.8) AP 2 4SS SPRING, FRONT FORK (K=0.38) AP 4SS SPRING, FRONT FORK (K=0.39) AP 4SS SPRING, FRONT FORK (K=0.40) AP 4SS SPRING, FRONT FORK (K=0.41) AP 4SS SPRING, FRONT FORK (K=0.42) AP 4SS SPRING, FRONT FORK (K=0.43) AP 4SS SPRING, FRONT FORK (K=0.44) AP 5ET SPRING (K=APPROX.0.41) AP 5ET SPRING (K=APPROX.0.43) AP 5ET SPRING (K=APPROX.0.40) AP 5ET SPRING (K=APPROX.0.42) AP 5ET SPRING (K=APPROX.0.44) AP 3 4SS L0 COLLAR UN E6

53 FIG. 37 OPTIONAL PARTS 1 PART DESCRIPTION REMARKS 1 5MW PISTON ASSY (STD) MW B0.PISTON (STD) CU PISTON RING SET (STD) MW PIN, PISTON CIRCLIP MW CONNECTING ROD ASSY MW ROD, CONNECTING CU PIN, CRANK WASHER BEARING A6.BEARING E7

54 NUMERICAL INDEX PART GRID PART GRID PART GRID PART GRID PART GRID PART GRID 5MV W D 14 4SS W E 2 5MV W D 9 5ET W D 12 5MV W D 12 3JD W D 9 5ET W D 12 1UY W D 12 D 9 4EW W D 9 5ET W D 12 5MV W D 14 5MW B 2 5CU 1131D 00 B 2 5CU 1131E 00 B 2 5CU 1131M 00 B 3 5CU 1131P 00 B 2 5CU 1131U 10 B 2 5CU 1131V 00 B 3 5MW B 2 5CU 1132A 00 B 2 5MW 1132E 00 B 3 5MW 1132F 00 B 3 5CU B 2 5CU B 3 5MW B 5 5CU B 5 5MW B 5 5CU B 5 E 7 5MW E 7 5MW A0 B 5 5MW B0 B 5 E 7 5MW C0 B 5 5MW D0 B 5 5MW B 5 E 7 5MW E 7 5MW B 5 E 7 5CU B 5 E 7 5CU B 2 4SS B 3 5CU B 4 5CU B 4 4JY B 4 5X B 4 3JE B 4 5CU B 4 24X B 4 5CU C 3 5CU B 4 5CU B 3 5CU B 3 5CU B 3 4SR 1240A 10 B 7 5MW B 6 5CU B 6 5DJ B 6 5CU B 6 4SR B 7 5HD B 7 5CU B 7 4SS B 7 5MW B 7 5CU B B 14 B 3 5HC B 8 4XL B 8 4XL B 8 4XL B 8 4XL B 8 4XL 1410E 00 B 11 5HC 1410H 00 B 11 5MW B 9 5MW B 9 5MW B 9 4SR B 10 4MX B 9 5HC B 10 5HC B 10 3TJ B 10 4XL B 9 5HC B 11 4JT B B 10 4JT B 9 4MX B 11 4XL B 10 4XL B 10 5HC B 12 4YR B 12 5HC B 12 5HC B 10 5HC B 11 5HC B 11 5HC A7 B 10 4MX B 9 4SS B 8 4SS B 8 5BE B 12 4XM B 8 5HC B 8 3JD B 8 3JD B 8 3JD B 8 5MV B B 10 4YR B 12 4MX B 9 5BE B 12 5MW B 13 5MW B 13 3JE B 13 5MW B 13 5CU 1469A 00 B 13 5HC 1469A 10 B 13 5HC B 13 5MW B 13 5CU B B 13 4JT G B 9 4JT H B 10 4JT J B 10 4JT W B 10 4SR CG B 10 4SR CH B 10 4SR CJ B 10 B 9 4SR CW B 10 B 9 4SR EG B 10 4SR EH B 10 4SR EJ B 10 B 9 4SR EW B 10 4MX B 10 5HC B 11 5HC B 12 4JT 1494F 07 B 11 4JT 1494F 09 B 11 4JT 1494F 11 B 11 4JT 1494F 13 B 11 4JT 1494F 15 B 11 4MX B 10 4MX B 11 4MX B 11 4MX B 10 B 11 4MX B 11 4MX B 11 4MX B 11 4MX B 11 4MX B 10 B 11 4MX B 11 4MX B 11 4SR B 10 4MX B 9 4MX B 9 4MX B 9 4MX B 9 4MX B 9 4MX B 9 4MX B 9 4MX B 9 4MX B 9 4SR B 9 4SR B 9 4JT B 9 4SR B 9 5CU B 14 4V B 14 5CU B 14 5CU B 14 3Y B 15 4JT B 14 5CU B 15 5MW B 15 5CU B 15 5CU B 15 5CU B 15 5CU B 14 5CU B 15 5CU B 15 5CU C 2 4EW C 2 3SP C 2 5CU C 2 5CU C 2 3Y C C 2 5DJ C 3 5MW C 3 5DJ C 3 2K C 3 5CU C 3 2VM C 3 3XK C 3 4X C 3 5HC C 3 4XL C 3 5CU C 3 4EW C 3 5CU C 3 5BE C 5 5CU C 5 5BE C 5 5BE C 5 5BE C 5 5BE C 5 5BE C 5 5BE C 5 5BE C 5 5BE C 5 5BE C 5 5HC B 15 4L B 14 5CU C 8 5CU C 8 5MW C 8 4BR C 7 5CU C 7 5CU C 8 3XJ C 8 3XJ C 8 3XJ C 8 3XJ C 8 4EW C 7 5BE C 7 5BE C 7 5CU C 7 5MW C 7 5DH C 7 5MW P0 C 9 5HC P0 C 9 5HD 2135F 00 C 13 5CU C 9 5HD C 10 4XL 2153A 10 D 5 4ES 2153E 01 C 10 5BE C 10 5BE C 10 4SS C 11 4EW 2172A 00 C 11 4SS C 11 5MV 2173E 00 C 11 5MV 2173F 00 C 11 5ET C 11 5ET C 11 3JD C 10 5MV 2175C 00 C 11 5MW C 10 5MV C 12 4XM C 12 5DH C 12 5MV C 12 5JG C 12 5ET 2217A 00 C 12 5DH 2217F 01 C 13 5MV C 14 3JD C 9 4EW C 9 5MV C 14 4XM C 12 5MW C 14 5MW C 14 5MW C 14 5MW C 14 5MW C 14 5MW C 14 5MW C 14 5MW C 14 5MW C 14 5MW C 14 5DH E 6 5DH C 14 E 6 5DH E 6 5DH E 6 5DH E 6 5DH E 6 5DH E 6 5ET E 6 5ET C 14 M1

55 NUMERICAL INDEX PART GRID PART GRID PART GRID PART GRID PART GRID PART GRID 5ET E 6 5ET E 6 5ET E 6 5ET E 6 3SP C 14 5DH C 14 5MV C 14 4JX C 14 3SP C 14 5DH C 14 5MV C 14 5ET C 12 3V D 6 4EW C 14 3JE C 14 5MV C 14 5DH D 12 5MW D 3 5MW D 3 5MW D 3 5MW D 4 5MW D 4 5MW D 4 5BF L0 D 4 5MV L0 D 3 D 4 5DH L0 D 3 D 4 3JD 2312G L0 D 3 D 4 5DH L0 D 3 5ET L0 D 3 D 4 5HD L0 D 3 D 4 5DH 2314E 00 D 9 5DH 2314F L0 D 5 4SS 2314G L0 D 5 5DH 2314H 00 D 5 5DH 2314J 00 D 5 4SR L0 D 3 D 4 4SS E 6 4SS E 6 4SS E 6 4SS E 6 4SS E 6 4SS E 6 4SS E 6 4XL L0 D 3 D 4 5CU L0 D 3 D 4 5ET E 6 5ET E 6 5ET E 6 5ET E 6 5ET E 6 5DH L0 D 3 D 4 5HD L0 D 3 D 4 5ET L0 D 3 D 4 4SS L0 D 3 D 4 5DH L0 D 3 D 4 4SS L0 D 3 D 4 4SS L0 D 3 D 4 5MV 2316A L0 D 3 D 4 5MV 2316A M0 D 3 D 4 5MW 2316A M0 D 3 D 4 5MV L0 D 3 D 4 5ET L0 D 3 D 4 5DH C L0 C 14 5DH L0 D 3 D 4 5MV L0 D 3 D 4 5HC 2331E 00 D 5 5HC M0 D 5 4SS L0 D 5 5MV L0 D 5 3SP L0 D 5 4SS L0 E 6 4DA D 5 5HD 2339E 00 D 2 5HD L0 D 3 D 4 4EW D 2 5HC D 2 5HC D 2 3SP D 2 5HD D 2 5MW D 6 4EW 2412F 00 D 6 24X D 6 3SP D 6 4SS D 6 4SS D 6 3JD D 6 5MV D 6 3XJ D 6 3JD D 6 4X D 6 3AJ D 6 5MV D 6 4SS D 7 5MV D 7 5MV D 7 4DA D 8 4SS D 8 5DH D 8 5BE D 8 5DH D 8 5BE D 8 5HD D 10 5ET D 10 5ET D 10 4XM D 10 5ET D 11 5ET D 11 5ET D 11 5ET D 11 5ET D 11 2J D 8 3JE D 10 5ET D 10 5ET D 10 5ET D 10 5ET D 10 5ET D 10 5ET D 10 8CR D 14 5DH D 12 5MV 2580T 10 D 9 5ET 2580W 00 D 12 5MV 2580W 00 D 12 5MV 2581T 00 D 9 2VN 2582A 50 E 2 5DH 2582W 00 D 12 5DH D 12 5DH D 12 3SP 2583V 00 E 2 5MV D 14 3XP E 2 5MV D 14 2VN E 2 56A D 14 2VN E 2 2VN E 2 5MV D 14 5G D 14 5ET D 14 5HD D 14 5MV E 2 5DH D 9 2VM E 2 5MV 2589F 00 D 14 4EW E 2 5DH D 12 D 9 5DH D 9 5DH D 12 8CR D 12 5DH D 9 4XM D 13 4XM D 13 4GY D 13 4GY D 13 4SS D 13 4SS D 13 4SS D 13 4SS 2628H 00 D 13 4SS D 13 4SS D 13 4SS D 13 5HC D 13 4SS 2632G 00 D 13 5HC D 13 5HD E 4 5HD D 13 5HD E 4 5MV D 14 4XM D 15 5JG D 15 4SS E 2 3SP E 2 5ET D 15 5ET D 15 5ET D 15 4GY D 12 5ET C 9 5BE E 5 4PE E 5 5HD E 4 38V E 4 5MV E 4 5MV D 14 5HD E 4 23X E 4 5HC E 5 5MW E 5 5CU E 5 5CU E 3 5CU E 3 5HC B 12 9Y D C D B C B C D C C C A2 C B G0 C E F8 C G4 D G1 D F4 C F2 C C B B D C B 13 C B B 7 D C B D 6 E B D C C B C C C C D B C D E D C D B 8 C C C 9 D C C D B H5 B 2 B C B 13 C C L8 B D G0 B D B P8 C 9 M2

56 NUMERICAL INDEX PART GRID PART GRID PART GRID PART GRID PART GRID PART GRID A9 C B 13 C B D 14 E D P3 C E U6 C L6 C C C U6 B H4 C H4 C 12 C P7 C C U1 D C L2 D K0 C K9 D D B C B 5 E C C C D D B B C 12 C B C 10 C M B G3 B A C E1 B N4 C F4 C F2 B C C Y9 C Y B R C S C G C H7 D B C D 14 E C B 15 B B B D D B G8 D H9 E B B B B B E E E E D D B D E D D B B D L6 B G5 C C C C L2 B D C B B8 B B8 D B9 D A8 C B0 C 2 91A B B B C D B B B B D D E B B B D B D C B C 3 C C B D B C B 3 B C D D B C 12 C C D D E B B C C B B B C B C C D C C D B D C C A6 B 5 E T7 C B 5 E C C 12 C C D D B 4 C C C C C C B 5 E C B B B B B B E C E C D Y D Y D A D B D C D D D D D D D D D D D D B B B 15 C B 13 D 12 E D D 12 D 6 E C B 13 B 15 B 6 D B 15 C B 15 C B 15 B B C 2 D D C 9 D C B E C 15 C B D C B C C C D C E B D C C E D B B B B B B B D D B 3 B B D B C C D C B B 2 M3