YFZ350S (5FKT) U49, OCEANIA

Transcription

1 YFZ350S (5FKT), ANIA 1C5FK-100EA ( 2C5FK-100EA ) A2

2 YFZ350S PARTS CATALOGUE 2003 by Yamaha Motor Co., Ltd. 1st edition, May 2003 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan. A3

3 A4

4 FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 6. The asterisk (*) before a reference number indicates modified items after the first edition. 1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) O/S Over Size 3. The number of components for assembly Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. PART DESCRIPTION Q TY 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 4. Applicable colours of graphics are represented in the as shown below. PART DESCRIPTION Q TY 2N X5 FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 FOR MXR 5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual. A5

5 FOREWORD 7. Applicable Serial No. Engine Serial No. Frame Serial No. 8. Applicable Colour Code (The (*) mark shows Model colour.) Abbreviation Colour Name Colour Code YB(*) YAMAHA BLACK 0033 LGB LOW GLOSS BLACK 0098 MBL2 MAT BLACK Quantity Column Information Column No. Name Of Q ty Column Destination 1 2 AUSTRALIA, NEW ZEALAND A6

6 MODEL LABEL (1) A label called Model Label is affixed in the location as indicated in (3) below. When using this parts catalogue, please be sure to cross reference the model code production code No. in the catalogue with the model code production code No. indicated on the Model Label affixed onto the product concerned. (2) Model Label Indication (5) Model Code Production Code Number of Model Listed in This Parts Catalogue Model Code 5FKT Production Code No Country (destination) AUSTRALIA NEW ZEALAND Model Code Production Code No. Country (destination) (3) Model Label Affixing Location (4) Colouring Information Model Code Colouring Type Code Colour Code Colour Name 5FKT A 0033 YAMAHA BLACK YB Abbreviation A7

7 CONTENTS ENGINE CYLINDER... B2 CRANKSHAFT & PISTON... B3 WATER PUMP... B4 RADIATOR & HOSE... B5 INTAKE... B6 CARBURETOR... B8 EXHAUST... B10 CRANKCASE... B11 CRANKCASE COVER 1... B13 STARTER... B14 CLUTCH... B15 TRANSMISSION... C3 SHIFT CAM & FORK... C5 SHIFT SHAFT... C6 CHASSIS FRAME... C7 FRONT FENDER... C9 REAR FENDER... C10 SIDE COVER... C11 REAR ARM... C12 REAR SUSPENSION... C14 STEERING... C15 FRONT SUSPENSION & WHEEL... D3 FUEL TANK... D5 SEAT... D6 FRONT WHEEL... D7 FRONT BRAKE CALIPER... D8 REAR WHEEL... D9 REAR BRAKE CALIPER... D11 STEERING HANDLE & CABLE... D12 FRONT MASTER CYLINDER... D14 STAND & FOOTREST... D15 REAR MASTER CYLINDER... E2 GUARD... E3 GENERATOR... E4 HEADLIGHT... E5 TAILLIGHT... E6 HANDLE SWITCH & LEVER... E7 ELECTRICAL 1... E9 EMBLEM & LABEL 1... E10 EMBLEM & LABEL 2... E11 INDEX NUMERICAL INDEX... M1

8 FIG. 1 CYLINDER PART DESCRIPTION 1 2GU HEAD, CYLINDER PLUG, SPARK (NGK BR8ES) BOLT, STUD BOLT, STUD NUT X SEAL, CYLINDER GU GASKET, CYLINDER HEAD GU CYLINDER GU CYLINDER BOLT, FLANGE GASKET GG GASKET, CYLINDER BOLT, STUD BOLT, STUD BOLT, STUD PIN, DOWEL NUT 8 8 B2

9 FIG. 2 CRANKSHAFT & PISTON PART DESCRIPTION 1 29L CRANKSHAFT ASSY L CRANK L CRANK SUB ASSY L CRANK BEARING WASHER L4.BEARING L ROD, CONNECTING BEARING KEY, WOODRUFF OIL SEAL CIRCLIP OIL SEAL GU PISTON (STD) 2 2 2GU PISTON (0.25MM O/S) 2 2 AP 2GU PISTON (0.50MM O/S) 2 2 AP 15 2GU PISTON RING SET (STD) 2 2 2GU PISTON RING SET (0.25MM O/S) 2 2 AP 2GU PISTON RING SET (0.50MM O/S) 2 2 AP 16 4L PIN, PISTON H6 BEARING CIRCLIP 4 4 B3

10 FIG. 3 WATER PUMP PART DESCRIPTION 1 4L IMPELLER SHAFT ASSY BEARING OIL SEAL PIN, DOWEL L GEAR, IMPELLER SHAFT CIRCLIP WASHER, PLATE L GEAR, DRIVE L COVER, HOUSING GG GASKET, HOUSING COVER SCREW, PAN HEAD 5 5 B4

11 FIG. 4 RADIATOR & HOSE PART DESCRIPTION 1 2GU PIPE CLIP GU RADIATOR ASSY W CAP, RADIATOR GROMMET BOLT, FLANGE B COLLAR G3 COLLAR A3 WASHER, PLATE L PIPE HOSE CLAMP ASSY L JOINT XV GASKET BOLT L JOINT O-RING CIRCLIP GU PIPE HOSE CLAMP ASSY GU PIPE H COVER, WATER INLET HOSE CLAMP ASSY 2 2 B5

12 FIG. 5 INTAKE PART DESCRIPTION 1 2GU REED VALVE ASSY GU REED, VALVE GU STOPPER, REED VALVE SCREW, PAN HEAD WASHER, SPRING GG GASKET, VALVE SEAT K JOINT, CARBURETOR BOLT L PIPE CLIP HOSE CLAMP ASSY GU CASE, AIR CLEANER GU CASE, AIR CLEANER GU CAP, CLEANER CASE GU ELEMENT, AIR CLEANER FK GUIDE GU PLATE,ELEMENT FITTING L JOINT, AIR CLEANER CLAMP, HOSE R SEAL SCREW, TAPPING L SEAL CLAMP CLIP GU DUCT CLAMP, HOSE V SEAL 1 1 B6

13 FIG. 5 INTAKE PART DESCRIPTION CLIP GROMMET BOLT, WITH WASHER 2 2 B7

14 FIG. 6 CARBURETOR PART DESCRIPTION 1 2GU CARBURETOR ASSY GU CARBURETOR ASSY GASKET, FLOAT CHAMBER JET, PILOT (# 25) SCREW, PAN HEAD H PLATE L FLOAT UA NEEDLE VALVE ASSY PIN, FLOAT GU VALVE, THROTTLE UR FOR RH 2GU VALVE, THROTTLE UR FOR LH JET, MAIN (#200) 1 1 UR JET, MAIN (#220) 1 1 UR JET, MAIN (#240) 1 1 UR JET, MAIN (#190) 1 1 UR WASHER, MAIN JET L NOZZLE, MAIN GU PIPE SCREW, PAN HEAD WASHER, SPRING L PIPE GU RING GU SPRING, THROTTLE VALVE PILOT JET, AIR (1.6) R PLUG, DRAIN W AIR SCREW SET GU 1490J 00.NEEDLE SET 1 1 B8

15 FIG. 6 CARBURETOR PART DESCRIPTION PLATE GU PLUNGER, STARTER 1 1 LH O-RING GU NUT, CABLE ADJUSTING SCREW, PAN HEAD WASHER, SPRING GU PLATE 1 1 UR FOR RH 2GU PLATE 1 1 UR FOR LH 31 2GU WASHER GG 8259E 00 SWITCH ASSY GU 2633K 00 WIRE, INNER SCREW, PAN HEAD WASHER, SPRING WASHER X PIPE, FUEL H PIPE, FUEL WAY CLIP CLIP HOSE (L70) CLAMP, HOSE 2 2 B9

16 FIG. 7 EXHAUST PART DESCRIPTION 1 2GU EXHAUST PIPE ASSY GU EXHAUST PIPE ASSY SPRING, TENSION O-RING GU STAY, MUFFLER BOLT, FLANGE WASHER, PLATE GU JOINT, EXHAUST GU JOINT, EXHAUST GU PROTECTOR, MUFFLER GU PROTECTOR, MUFFLER SCREW, BIND BD WASHER, PROTECTOR WASHER, WAVE W GASKET, MUFFLER GU JOINT, EXHAUST CLAMP, HOSE CLAMP, HOSE GU SILENCER, EXHAUST GU SILENCER GU PIPE, OUTLET GU GASKET, EXHAUST PIPE SCREW, BIND BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE SPRING, TENSION 1 1 B10

17 FIG. 8 CRANKCASE PART DESCRIPTION 1 2GU CRANKCASE ASSY PIN, DOWEL GU DAMPER, ENGINE MOUNT GU DAMPER, ENGINE MOUNT GU SPACER, DAMPER BREATHER HOSE (L400) BUSH, FORMED F1 HOSE (L508) HOSE (L730) WAY CLIP CLIP CLIP COVER SCREW, PAN HEAD PLUG, STRAIGHT SCREW GASKET BOLT, STUD BOLT, STUD NUT, FLANGE BOLT BOLT BOLT WASHER CLAMP CLAMP 1 1 B11

18 FIG. 8 CRANKCASE PART DESCRIPTION PLUG 1 1 B12

19 FIG. 9 CRANKCASE COVER 1 PART DESCRIPTION 1 2GU COVER, CRANKCASE GU SEAL, CRANKCASE SCREW, PAN HEAD SCREW, PAN HEAD GU COVER, CRANKCASE GU PLUG PLUG GG GASKET, CRANKCASE COVER PIN, DOWEL SCREW, PAN HEAD SCREW, PAN HEAD L PLUG, OIL LEVEL O-RING GU COVER, OIL PUMP GU DAMPER GU DAMPER, ENGINE MOUNT SCREW, PAN HEAD L COVER, CRANKCASE K SPACER, ENGINE MOUNT H SPACER, ENGINE MOUNT SCREW, PAN HEAD CLAMP FK GUIDE, INLET 1 1 B13

20 FIG. 10 STARTER PART DESCRIPTION 1 4L KICK AXLE ASSY L GEAR, KICK (22T) CLIP SPRING, TORSION L SPACER STOPPER OIL SEAL L GEAR, KICK IDLE (26T) SHIM 1 (1.0T) WASHER, CLAW CIRCLIP GU KICK CRANK ASSY BALL SPRING, COMPRESSION O-RING SCREW, COUNTERSUNK PLUG, TAPER BOLT 1 1 B14

21 FIG. 11 CLUTCH PART DESCRIPTION 1 4L GEAR, PRIMARY DRIVE (23T) KEY, STRAIGHT WASHER, CONICAL SPRING NUT K PRIMARY DRIVEN GEAR COMP A BOSS, CLUTCH Y PLATE, FRICTION PLATE, CLUTCH L PLATE, PRESSURE L ROD, PUSH SCREW WASHER NUT SPRING, COMPRESSION SCREW, WITH WASHER PLATE, THRUST RING, CUSHION SPACER PLATE, THRUST WASHER, LOCK NUT BALL L ROD, PUSH L PUSH LEVER ASSY OIL SEAL BEARING WASHER, PLATE 1 1 B15

22 FIG. 11 CLUTCH PART DESCRIPTION SPRING, TORSION CLAMP BOLT 1 1 C2

23 FIG. 12 TRANSMISSION PART DESCRIPTION 1 2GU AXLE, MAIN BEARING CIRCLIP GU GEAR, 2ND PINION (16T) GU GEAR, 3RD/4TH PINION (18T/20T) GU GEAR, 5TH PINION (22T) GU GEAR, 6TH PINION (24T) E6 WASHER, PLATE (T=0.9) CIRCLIP WASHER WASHER, PLATE (T=1.0) CIRCLIP BEARING L PLATE, COVER SCREW, PAN HEAD L AXLE, DRIVE BEARING CIRCLIP GU GEAR, 1ST WHEEL (32T) GU GEAR, 2ND WHEEL (29T) GU GEAR, 3RD WHEEL (27T) GU GEAR, 4TH WHEEL (25T) GU GEAR, 5TH WHEEL (23T) GU GEAR, 6TH WHEEL (21T) WASHER CIRCLIP WASHER, PLATE (T=1.0) 1 1 C3

24 FIG. 12 TRANSMISSION PART DESCRIPTION CIRCLIP WASHER, PLATE BEARING (B6305N) CIRCLIP N4 COLLAR OIL SEAL SPROCKET,DRIVE 14T(23X ) WASHER, LOCK NUT 1 1 C4

25 FIG. 13 SHIFT CAM & FORK PART DESCRIPTION 1 2GU SHIFT CAM ASSY BEARING CIRCLIP L SEGMENT R PLATE, SIDE SCREW, FLAT HEAD PIN, DOWEL L PLATE, STOPPER SCREW, FLAT HEAD L STOPPER LEVER ASSY SPRING, TORSION F7 BOLT GU FORK, SHIFT GU FORK, SHIFT L BAR, SHIFT FORK GUIDE L BAR, SHIFT FORK GUIDE CIRCLIP PLUG, STRAIGHT 2 2 C5

26 FIG. 14 SHIFT SHAFT PART DESCRIPTION 1 2GU SHIFT SHAFT ASSY SPACER SPRING, TORSION SCREW WASHER, LOCK NUT OIL SEAL (SD HS) GU SHIFT PEDAL ASSY COVER, SHIFT PEDAL BOLT 1 1 C6

27 FIG. 15 FRAME PART DESCRIPTION 1 3GG P0 FRAME COMP. 1 1 MBL2 2 2GU STAY, ENGINE GU STAY, ENGINE BOLT, FLANGE BOLT, FLANGE WASHER, SPRING NUT WASHER, PLATE BOLT, FLANGE WASHER, SPRING NUT WASHER, PLATE HH TENSIONER BEARING P8 WASHER, PLATE N4 COLLAR BOLT, FLANGE NUT, SELF-LOCKING BEARING OIL SEAL OIL SEAL GU HOLDER, BEARING GROMMET GU STAY, ENGINE GU STAY, ENGINE BOLT WASHER, SPRING 2 2 C7

28 FIG. 15 FRAME PART DESCRIPTION WASHER, PLATE GU STAY, ENGINE L DAMPER, RUBBER WASHER, PLATE BOLT WASHER, SPRING WASHER, PLATE BOLT WASHER, SPRING N STOPPER, MAIN STAND GU TOOL KIT NV 2811A 01 GAUGE, AIR 1 1 C8

29 FIG. 16 FRONT FENDER PART DESCRIPTION 1 2GU W FRONT FENDER COMP SCREW GU STAY, FENDER BOLT, FLANGE SCREW NUT, U GU STAY, FENDER BOLT, FLANGE SCREW NUT, U GU STAY BOLT GU STAY BOLT NUT, U NUT, U 1 1 C9

30 FIG. 17 REAR FENDER PART DESCRIPTION 1 2GU W REAR FENDER COMP BOLT, WITH WASHER SCREW SCREW, ROUND HEAD NUT, U WASHER GG FLAP 1 1 YB 8 3GG FLAP 1 1 YB SCREW NUT, U WASHER 2 2 C10

31 FIG. 18 SIDE COVER PART DESCRIPTION 1 5FK C0 COVER, SIDE FK C0 COVER, SIDE RIVET, BLIND A2 WASHER, PLATE GU DAMPER NUT, SPRING FK C0 PANEL, FRONT SCREW, BINDING SCREW, WITH WASHER GU 2171L 00 MOLE, SIDE COVER GU TANK, RECOVERY GROMMET V CAP J0 HOSE (L1500) CLIP F7 HOSE (L1150) CLIP 2 2 C11

32 FIG. 19 REAR ARM PART DESCRIPTION 1 3GG REAR ARM COMP. 1 1 LGB BEARING OIL SEAL ( ) K COVER, THRUST A9 WASHER, PLATE (2.05T) GU BUSH GU SHAFT, PIVOT F6 WASHER, PLATE NUT, SELF-LOCKING GU SEAL, GUARD N STOPPER, MAIN STAND X SUPPORT, CHAIN BOLT, FLANGE UY 2217A 00 ARM, RELAY BUSH, FORMED OIL SEAL N9 COLLAR BOLT NIPPLE, GREASE WASHER, PLATE NUT, SELF-LOCKING GG 2217F 00 ROD, CONNECTING BUSH, FORMED X COVER, THRUST N8 COLLAR NIPPLE, GREASE A6 BOLT 1 1 C12

33 FIG. 19 REAR ARM PART DESCRIPTION E6 WASHER, PLATE E9 WASHER, PLATE NUT, SELF-LOCKING BOLT WASHER, PLATE NUT, SELF-LOCKING GG 2219X 00 COVER BOLT, FLANGE GU GUARD, CHAIN BOLT WASHER, PLATE NUT, U WASHER, PLATE NUT, U GU PIPE 1 1 C13

34 FIG. 20 REAR SUSPENSION PART DESCRIPTION 1 3GG SHOCK ABSORBER ASSY, REAR 1 YB 3GG SHOCK ABSORBER ASSY, REAR 1 YB 2 3GG DAMPER SUB ASSY SCREW, PAN HEAD CA KNOB, CONTROL BEARING CIRCLIP OIL SEAL RK RING, COVER W SEAT, SPRING LOWER W GUIDE, SPRING W SPRING 1 1 YB 12 4AA LABEL, WARNING 1 4AA LABEL, WARNING BOLT WASHER, PLATE NUT, SELF-LOCKING G8 COLLAR A6 BOLT E6 WASHER, PLATE E9 WASHER, PLATE H8 COLLAR 2 2 C14

35 FIG. 21 STEERING PART DESCRIPTION 1 3GG COLUMN, STEERING PLUG, TAPER K HOLDER, HANDLE GU 2629K 00 STAY BOLT, FLANGE UY PLANE BEARING, STEERING OIL SEAL GU BRACKET, STEERING LOWER BOLT E9 BOLT UY WASHER, LOCK R0 COLLAR R6 COLLAR WASHER, PLATE NUT, SELF-LOCKING PIN, COTTER GU ROD, TIE UY JOINT, UNIVERSAL UY JOINT, UNIVERSAL NUT NUT 1 1 (L.H. THREAD) 22 2GU ROD, TIE UY JOINT, UNIVERSAL UY JOINT, UNIVERSAL NUT NUT 1 1 (L.H. THREAD) NUT, CASTLE 2 2 C15

36 FIG. 21 STEERING PART DESCRIPTION NUT, CASTLE PIN, COTTER PIN, COTTER 2 2 D2

37 FIG. 22 FRONT SUSPENSION & WHEEL PART DESCRIPTION 1 2GU P0 FRONT LOWER ARM COMP. (LEFT) 1 1 MBL2 2 2GU P0 FRONT LOWER ARM COMP. (RIGHT) 1 1 MBL2 3 3GG P0 FRONT UPPER ARM COMP. (LEFT) 1 1 MBL2 4 3GG P0 FRONT UPPER ARM COMP. (RIGHT) 1 1 MBL BUSH, SOLID BUSH, SOLID BUSH, SOLID BUSH, SOLID R3 COLLAR R3 COLLAR Y6 COLLAR Y6 COLLAR UY COVER, THRUST UY COVER, THRUST UY COVER, THRUST UY COVER, THRUST BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE WASHER, PLATE WASHER, PLATE WASHER, PLATE WASHER, PLATE NUT, SELF-LOCKING NUT, SELF-LOCKING NUT, SELF-LOCKING 1 1 D3

38 FIG. 22 FRONT SUSPENSION & WHEEL PART DESCRIPTION NUT, SELF-LOCKING NIPPLE, GREASE NIPPLE, GREASE NIPPLE, GREASE NIPPLE, GREASE GG SHOCK ABSORBER ASSY 2 2 YB 34 59V 2331R 00.DAMPER, BUSH B BOLT, FLANGE NUT, SELF-LOCKING 4 4 D4

39 FIG. 23 FUEL TANK PART DESCRIPTION 1 2GU FUEL TANK COMP KM CAP ASSY GU FUEL COCK ASSY AJ SEAL, COCK SCREW, PAN HEAD X O-RING AJ VALVE PACKING WASHER, PLATE SCREW GROMMET J1 COLLAR BOLT WASHER, SPRING GROMMET L5 WASHER, PLATE COLLAR BOLT WASHER, SPRING HOSE (L166) CLIP J1 HOSE (L420) 1 1 D5

40 FIG. 24 SEAT PART DESCRIPTION 1 5FK F0 SINGLE SEAT ASSY W PAD, SEAT STOPPER, MAIN STAND NUT, FLANGE GD LEVER, SEAT K BRACKET, SEAT LEVER K PIN SPRING, TORSION CIRCLIP FK 2470F F0.SEAT COVER COMP. 1 1 D6

41 FIG. 25 FRONT WHEEL PART DESCRIPTION 1 2XK WHEEL COMP. 2 2 LGB X3 TIRE (AT21X7-10**KT851A T/L N) 2 2 DUNLOP VALVE, RIM (TR413) 2 2 TAIHEIYO 4 3GD HUB, FRONT BOLT, SERRATION UY SPACER, BEARING BEARING (B6004Z) 2 2 UR NTN BEARING 2 2 UR NIHONSEIKO BEARING OIL SEAL OIL SEAL NUT, FLANGE WASHER, PLAIN R1 COLLAR WASHER, PLATE NUT, CASTLE PIN, COTTER GD COVER, PLATE GD STEERING KNUCKLE ASSY (LEFT) GD STEERING KNUCKLE ASSY (RIGHT) NUT, CASTLE NUT, CASTLE PIN, COTTER PIN, COTTER 2 2 D7

42 FIG. 26 FRONT BRAKE CALIPER PART DESCRIPTION 1 3GD 2582T 00 DISC, BRAKE (LEFT) SCREW LP 2580T 00 CALIPER ASSY (LEFT) GD W PISTON ASSY, CALIPER GD W CALIPER SEAL KIT UY W BLEED SCREW KIT LP W BRAKE PAD KIT GD SHIM, CALIPER GD PIN, PAD LP 2580U 00 CALIPER ASSY (RIGHT) GD W PISTON ASSY, CALIPER GD W CALIPER SEAL KIT UY W BLEED SCREW KIT LP W BRAKE PAD KIT GD SHIM, CALIPER GD PIN, PAD BOLT, FLANGE GD 2514A 10 RING, WHEEL 1 (LEFT) GD 2515A 10 RING, WHEEL 2 (RIGHT) BOLT, FLANGE 4 4 D8

43 FIG. 27 REAR WHEEL PART DESCRIPTION 1 5LP COLLAR, WHEEL BOLT, SERRATION XK REAR WHEEL COMP. 2 2 LGB Y3 TIRE (AT20X10-9**KT877 T/L) 2 2 DUNLOP VALVE, RIM (TR413) 2 2 TAIHEIYO NUT, FLANGE WASHER, PLAIN WASHER, PLATE NUT, CASTLE PIN, COTTER W AXLE, WHEEL XJ COLLAR, SPROCKET AXLE BOLT, STUD XJ SPROCKET, DRIVEN (41T) XJ WASHER NUT GG HUB, REAR 1 1 LGB SPACER BEARING OIL SEAL OIL SEAL XJ PULLER, CHAIN BOLT NUT CHAIN (DID520V) JOINT, CHAIN (DID520V FJ) BOLT 1 1 D9

44 FIG. 27 REAR WHEEL PART DESCRIPTION F2 WASHER, PLATE BOLT A7 WASHER, PLATE NUT NUT 1 1 D10

45 FIG. 28 REAR BRAKE CALIPER PART DESCRIPTION 1 2GU BRACKET, DISC FK 2582W 00 DISC, REAR BRAKE F0 BOLT NUT UY 2580W 00 CALIPER ASSY, REAR UY W PISTON ASSY, CALIPER UY W CALIPER SEAL KIT UY ADJUSTBOLT UY W BRAKE PAD KIT UY W BLEED SCREW KIT UY PIN, PAD UY BOOT, CALIPER UY SPRING, RETURN BOLT, FLANGE 2 2 D11

46 FIG. 29 STEERING HANDLE & CABLE PART DESCRIPTION 1 5LP HANDLEBAR LP GRIP GU PROTECTOR, HANDLEBAR GT 2836B 10 TUNING FORK MARK SCREW, WITH WASHER GG THROTTLE LEVER ASSY GU 2628F 00.CAP, GEAR GU 2625G 01.LEVER, THROTTLE GU 2625H 00.ARM, THROTTLE GU 2625J 00.ARM, THROTTLE GU COLLAR GU SPRING GU 2628G 00.GASKET GU WASHER NV WASHER NUT, U NUT SCREW, PAN HEAD SCREW, BIND OIL SEAL GG SWITCH, THROTTLE BAND, SWITCH CORD V HOLDER, LEVER LOWER SCREW, PAN HEAD WASHER, SPRING GU CABLE ASSY, THROTTLE & PUMP FK CABLE, CLUTCH 1 1 D12

47 FIG. 29 STEERING HANDLE & CABLE PART DESCRIPTION 28 1UY 2637A 01 COVER, HANDLE LEVER UY CABLE, BRAKE 1 1 D13

48 FIG. 30 FRONT MASTER CYLINDER PART DESCRIPTION 1 5LP 2583T 01 MASTER CYLINDER ASSY LP W CYLINDER KIT, MASTER L DIAPHRAGM, RESERVOIR LP CAP, RESERVOIR NK 2589H 00.SCREW LP BRACKET, MASTER CYLINDER MV BOLT, FITTING LP LEVER NUT, U LP FRONT STOP SWITCH ASSY MV 2589F 00.BOLT, LEVER UY COLLAR GU HOSE, BRAKE GG HOSE, BRAKE GU PIPE, BRAKE GU PIPE, BRAKE GU CIRCLIP BOLT WASHER, PLATE BOLT, UNION WASHER, PLATE 6 6 D14

49 FIG. 31 STAND & FOOTREST PART DESCRIPTION 1 3GG PEDAL, BRAKE WASHER, PLATE CIRCLIP SPRING, TENSION GG FOOTREST GD PLATE GG FOOTREST GG PLATE BOLT, FLANGE BOLT, FLANGE NUT, FLANGE GROMMET BOLT, BUTTON HEAD GROMMET 1 1 D15

50 FIG. 32 REAR MASTER CYLINDER PART DESCRIPTION 1 5FK 2583V 00 RR. MASTER CYLINDER ASSY FK W CYLINDER KIT, MASTER L 2582A 50.JOINT O-RING SCREW, PAN HEAD WASHER, SPRING WASHER, PLATE SS NUT YK JOINT BOLT, BUTTON HEAD PIN, CLEVIS WASHER, PLATE PIN, COTTER A TANK, RESERVOIR KF CAP, RESERVOIR DIAPHRAGM, RESERVOIR GU BUSH,DIAPHRAGM SCREW, WITH WASHER GG HOSE, BRAKE BOLT, UNION WASHER, PLATE GU HOSE, RESERVOIR CLIP 2 2 E2

51 FIG. 33 GUARD PART DESCRIPTION 1 3GG 2845N 00 P0 BAR, CARRY FRONT 1 1 MBL2 2 1UY DAMPER BOLT, FLANGE GG 2845R 20 BAR, CARRY REAR BOLT, FLANGE 2 2 E3

52 FIG. 34 GENERATOR PART DESCRIPTION 1 3GG STATOR ASSY GG ROTOR ASSY SCREW, WITH WASHER NUT 1 1 E4

53 FIG. 35 HEADLIGHT PART DESCRIPTION 1 4KB BULB (12V-30/30W) KM LENS ASSY EH SOCKET CORD ASSY GU BODY ASSY 2 2 YB 5 4KB GUARD, HEADLIGHT GU SCREW, RIM ADJUSTING GU SPRING, SCREW GU NUT, ADJUSTING GU DAMPER, HEADLIGHT GU COLLAR, BODY FITTING BOLT, FLANGE KB WASHER, PLAIN KB NUT KB SCREW LP NUT, ADJUSTING KB SCREW 2 2 E5

54 FIG. 36 TAILLIGHT PART DESCRIPTION 1 3FA TAILLIGHT UNIT ASSY A BULB (12V-21/5W) GROMMET WASHER, PLATE COLLAR WASHER, PLATE WASHER, SPRING NUT FA BRACKET, TAILLIGHT GROMMET L7 COLLAR WASHER, PLATE BOLT, FLANGE 2 2 E6

55 FIG. 37 HANDLE SWITCH & LEVER PART DESCRIPTION 1 5FK SWITCH, HANDLE BAND, SWITCH CORD GG LEVER HOLDER ASSY (LEFT) LP HOLDER, LEVER LP LEVER LP LEVER UY COVER LP WASHER, SPECIAL UY PIN, LOCK UY COLLAR, LEVER UY SPRING, RETURN UY SPRING LP HOLDER, LEVER LOWER H BOLT, LEVER LP NUT, LENS FITTING LP SCREW, LEVER LP SCREW, LEVER FITTING LP 8396X 10.SCREW, LEVER FITTING LP BOLT, LEVER PIN, SPRING LP 8398X 10.WASHER, PLAIN PLUG LP WASHER, SPECIAL UY CAP BOLT NUT KB SWITCH 1 1 E7

56 FIG. 37 HANDLE SWITCH & LEVER PART DESCRIPTION 28 4KB W LOCK, LEVER ASSY 1 1 E8

57 FIG. 38 ELECTRICAL 1 PART DESCRIPTION 1 3GG C.D.I. UNIT ASSY BOLT WASHER, PLATE CLAMP BAND, SWITCH CORD GU IGNITION COIL ASSY BOLT WASHER, SPRING M PLUG CAP ASSY FK WIRE HARNESS ASSY BAND, SWITCH CORD VOLTAGE REGULATOR ASSY 1 1 UR 82F A0 VOLTAGE REGULATOR ASSY 1 1 UR BOLT FK MAIN SWITCH ASSY HN NUT, MAIN SWITCH HN CAP, KEY GG CONTROL UNIT ASSY SCREW, PAN HEAD WASHER, SPRING WASHER, PLATE FK STOP SWITCH ASSY FK 2144G 00 STAY, STOP SWITCH NUT, SELF U-FLANGE NEUTRAL SWITCH ASSY O-RING SCREW, FLAT HEAD 3 3 E9

58 FIG. 39 EMBLEM & LABEL 1 PART DESCRIPTION 1 3GD 2153E 10 EMBLEM, YAMAHA 2 2 5FK 2173L 10 GRAPHIC SET FE LABEL, WARNING 1 ENGLISH 4 4EM STAY, PLATE FITTING RIVET, BLIND WASHER, PLATE 6 7 5FE LABEL, CAUTION 2 1 ENGLISH 8 3JM STAY, PLATE FITTING RIVET, BLIND WASHER, PLATE FK 2163G 60 EMBLEM FK EMBLEM FE 2151H 01 LABEL 5 1 ENGLISH RIVET, BLIND WASHER, PLATE FK LABEL, CAUTION RIVET, BLIND WASHER, PLATE XJ 2415E A0 LABEL, CAUTION 1 ENGLISH 20 5LP 2819R 00 TAG, WARNING 1 E10

59 FIG. 40 EMBLEM & LABEL 2 PART DESCRIPTION 1 3GD 2153E 10 EMBLEM, YAMAHA 2 2 5FK 2173L 10 GRAPHIC SET FE LABEL, WARNING 1 ENGLISH 4 4EM STAY, PLATE FITTING RIVET, BLIND WASHER, PLATE 6 7 5FE LABEL, CAUTION 2 1 ENGLISH 8 3JM STAY, PLATE FITTING RIVET, BLIND WASHER, PLATE FK 2163G 60 EMBLEM FK EMBLEM FE 2151H 01 LABEL 5 1 ENGLISH RIVET, BLIND WASHER, PLATE FK LABEL, CAUTION RIVET, BLIND WASHER, PLATE 4 E11

60 NUMERICAL INDEX PART GRID PART GRID PART GRID PART GRID PART GRID PART GRID 2GU B 2 2GU B 2 2GU B 2 2GU B 2 3GG B 2 47X B 2 29L B 3 29L B 3 29L B 3 29L B 3 2GU B 3 2GU B 3 2GU B 3 2GU B 3 4L B 3 2GU B 3 2GU B 3 29L B 3 4L B 4 3GG B 4 3XV B 5 4L B 4 4L B 4 4L B 4 2GU B 5 22W B 5 29L B 5 4L B 5 29L B 5 2GU B 5 2GU B 5 2GU B 5 11H B 5 31K B 6 2GU B 6 2GU B 6 2GU B 6 3GG B 6 2GU B 8 2GU B 8 10W B 8 2GU B 8 2GU B 8 2GU B 8 4L B B B B B B 8 2GU B 9 2H B B B B 8 2GU B 8 2GU B 9 2GU B B B 8 4L B B 8 1UA B 8 12R B 8 2GU B 8 4L B 8 2GU B 9 2GU B 6 2GU B 6 2GU B 6 2GU B 6 2GU B 6 12R B 6 29L B 6 29L B 6 59V B 6 5FK B 6 29L B 6 2GU B 6 2GU B 10 2GU B 10 2GU B 10 2GU B 10 2GU B 10 2GU B 10 1W B 10 2GU B 10 2GU B 10 2GU B 10 2GU B 10 2GU B 10 4BD B 10 2GU B 10 2GU 1490J 00 B 8 2GU B 9 2GU B 11 2GU B 13 2GU B 11 31K B 13 2GU B 11 48H B 13 2GU B 11 2GU B 13 2GU B 13 4L B B 11 5FK B 13 2GU B 13 2GU B 13 2GU B 13 2GU B 13 4L B 13 3GG B B 11 2GU B 14 4L B 14 4L B 14 4L B 14 4L B B 14 4L B 15 31K B B B B 15 5Y B 15 29L B 15 29L B 15 29L B B 15 1A B 15 29L B 15 2GU C 3 2GU C 3 2GU C 3 2GU C 3 2GU C 3 2GU C 3 2GU C 3 2GU C 3 2GU C 3 2GU C 3 2GU C B 14 29L C B 3 C C 3 4L C 3 2GU C 6 2GU C C 6 4L C 5 4L C 5 2GU C 5 2GU C 5 4L C 5 29L C 5 2GU C 5 3R C 5 4L C 5 3GG P0 C 7 2GU C 8 2GU C 7 2GU C 7 2GU C 7 2GU C 7 5FK 2144G 00 E 9 4L C 8 2GU C 9 2GU C 9 5FE 2151H 01 E 10 E 11 3GD 2153E 10 E 10 E 11 5FE E 10 5FE E 11 4EM E 10 E 11 2GU C 9 2GU C 9 3JM E 10 E 11 5FK E 10 E 11 3GG C 10 5FK 2163G 60 E 10 E 11 3GG C 10 5FK E 10 E 11 5FE E 10 5FE E 11 5FK C0 C 11 2GU 2171L 00 C 11 5FK C0 C 11 5FK 2173L 10 E 10 E 11 2GU C 11 2GU C 11 10V C 11 3GG C 12 2K C 12 23X C 12 2GU C 12 2GU C 12 2GU C 13 2GU C 13 2HH C 7 1UY 2217A 00 C 12 3GG 2217F 00 C 12 2GU C 12 5X C 12 3GG 2219X 00 C 13 3GG C 14 3GG C 14 3GG C 14 38W C 14 22W C 14 1RK C 14 38W C 14 4AA C 14 4AA C 14 CA C 14 59V 2331R 00 D 4 3GG D 4 5FK C0 C 11 3GD D 7 3GD D 7 1UY D 3 3GG P0 D 3 3GG P0 D 3 2GU P0 D 3 2GU P0 D 3 1UY C 15 3GG C 15 8K C 15 2GU C 15 1UY C 15 1UY C 15 2GU C 15 2GU C 7 1UY C 15 2GU D 5 3XJ 2415E A0 E 10 48H B 9 4X B 9 2GU D 5 4X D 5 3AJ D 5 3AJ D 5 5KM D 5 5FK 2470F F0 D 6 5FK F0 D 6 22W D 6 4K D 6 4K D 6 3GD D 6 3GD D 7 1UY D 7 3GD D 7 3GD 2514A 10 D 8 3GD 2515A 10 D 8 2XK D 7 3GG D 9 38W D 9 5LP D 9 2XJ D 9 2XJ D 9 2XK D 9 2XJ D 9 2XJ D 9 2GU D 11 5LP 2580T 00 D 8 5LP 2580U 00 D 8 1UY 2580W 00 D 11 3GD D 8 3GD D 8 29L 2582A 50 E 2 3GD 2582T 00 D 8 5FK 2582W 00 D 11 5MV D 14 5LP 2583T 01 D 14 5FK 2583V 00 E 2 5LP D 14 2KF E 2 4L D E 2 M1

61 NUMERICAL INDEX PART GRID PART GRID PART GRID PART GRID PART GRID PART GRID 2GU E 2 2GU D 14 5LP D 14 2GU D 14 2GU D 14 3GG D 14 3GG E 2 2GU D 14 1A E 2 2GU E 2 5MV 2589F 00 D 14 4NK 2589H 00 D 14 1UY D 11 1UY D 11 3GD D 8 1UY D 11 1UY D 11 5LP D 12 2GU D 12 1NV D 12 5LP D 12 3GG D 12 1UY D 14 2GU D 12 2GU 2625G 01 D 12 2GU 2625H 00 D 12 2GU 2625J 00 D 12 2GU D 12 2GU 2628F 00 D 12 2GU 2628G 00 D 12 2GU 2629K 00 C 15 2GU D 12 5FK D 12 2GU 2633K 00 B 9 1UY D 13 1UY 2637A 01 D 13 2GU D D 6 4N C 8 C 12 3GG D 15 4SS E 2 2YK E 2 3GG D 15 3GG D 15 3GD D 15 3GG D 15 2GU C 8 1NV 2811A 01 C 8 5LP 2819R 00 E 10 5GT 2836B 10 D 12 1UY E 3 3GG 2845N 00 P0 E 3 3GG 2845R 20 E E 9 82F A0 E 9 2GU E 9 1M E 9 5FK E 9 5FK E E 9 3GG D 12 3HN E 9 3HN E 9 5FK E 9 3GG 8259E 00 B 9 3GG E 7 5LP E 7 4V D 12 5LP E 7 4KB E 7 5LP E 7 5LP E 7 1UY E 7 5LP D 14 5LP E 7 5LP E 7 1UY E D 12 E 7 E E 9 2H E 7 5LP E 7 1UY E 7 1UY E 7 1UY E 7 1UY E 7 5LP 8396X 10 E 7 5FK E 7 5LP D 14 5LP 8398X 10 E 7 5LP E 7 4KB E 5 5LP E 7 5LP E 7 4KB E 5 4KB E 5 5KM E 5 2GU E 5 2GU E 5 2GU E 5 2GU E 5 5LP E 5 2GU E 5 5EH E 5 4KB E 5 2GU E 5 4KB E 5 4KB E 5 3FA E 6 3FA E 6 1A E 6 3GG E 4 3GG E 9 3GG E 4 3GG E 9 5LP W D 14 5FK W E 2 5LP W D 8 1UY W D 11 3GD W D 8 1UY W D 11 1UY W D 8 D 11 3GD W D 8 1UY W D 11 2GU W C 9 2GU W C 10 4KB W E D D D D D D C D C D F7 C E F0 D E9 C A6 C 12 C C C C D D B 2 B B B B B D C B E D C 9 C B C D C B C B E E C D C D C B B D C 15 D D D E B D E D C C D C C 12 C C E 10 E A2 C E E A3 B L5 D E B P8 C B E9 C 13 C D 14 E C 12 C 14 D F2 D C E6 C 13 C A7 D D D D F6 C B C C A9 C C E6 C D E B B C B B C B C E E 10 E E 10 E C B B C C B B E B B D B C C G3 B E L7 E J1 D B B D N4 C R0 C Y6 D R3 D N8 C N9 C H8 C G8 C R1 D R6 C N4 C D 14 E B B B B F1 B J0 C J1 D B F7 C B 11 M2

62 NUMERICAL INDEX PART GRID PART GRID PART GRID PART GRID PART GRID PART GRID B D B B B B B B E B B C B B B C B B 11 C B B 9 D B E B B B B D D C E E B B D D C B B B D B C D C B C C D B B E C 15 D D D E D E E B E B 6 B B D D 5 E 6 E B 11 C C 13 E B C 13 D C D 7 D C B C C B B D C C C D D B B B D C D C C C B E B B E B C C D D D D C B C B B H6 B L4 B C C B C C C C D D B C C C C B B B B C C 12 D C D 7 D X3 D Y3 D D D B C D E D C B C D D C 9 C 10 C E C C D B 11 D D 7 D D B 5 E C E B 10 E C D B 2 C D 15 E C C B C E E B B B C D C C D B C C C C B D B B D B B C B B D C B B 13 E B B B E B E C C D B B B C B B B 13 M3