YFM400FWP (4SHR) CANADA YFM400FW

Transcription

1 YFM400FWP (4SHR) ADA YFM400FW (4SHS) EUROPE YFM400FWP (4SHT) OCEANIA 2A4SH 100E1 A2

2 YFM400FWP/YFM400FW PARTS CATALOGUE E2001 by Yamaha Motor Co., Ltd. 1st Edition, Jul All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. A3

3 FOREWORD This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are orderingreplacementparts, pleaserefertothisparts Catalogueandquotebothpartnumbersand part names correctly. YFM400FWP(4SHR,4SHT), YFM400FW(4SHS) 1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News. 2. Abbreviations The Following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Local Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) 3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below. EXAMPLE CARBURETOR ASSY.JET, PILOT.NOZZLE, MAIN 4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. EXAMPLE PART DESCRIPTION Q TY REMARKS 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 1M REFLECTOR 1 5. Applicable colors of graphics are represented in the REMARKS as shown below. PART DESCRIPTION Q TY REMARKS 2N X5 FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 FOR MXR 6. Applicable Serial No. Engine Serial No. Frame Serial No. 7. Note that the illustrations for reference in funding parts numbers, not to be used for assembling. When assembling, please use the applicable service manual. 8. The asterisk (*) before a reference number indicates modification items after the first edition. A4

4 MODEL LABEL (1) A label called Model Label is affixed in the location as indicated in (3) below. When using this parts catalogue, please be sure to cross refer the model code production code No. in the catalogue to the model code production code No. indicated on the Model Label affixed onto the product concemed. (2) Model Label Indication (4) Model Code Production Code Number of Model Listed in This Parts Catalog Model Code Production Code No. Country (destination) 4SHR 010 ADA Model Code Production Code No. Country (destination) a b a: Model Type Code xxxx xxx b: Production Code No. x c c: Colouring Type (3) Model Label Affixing Location 4TW1 010 A SWTIZERLAND 4SHS 010 FRANCE 020 ENGLAND TRALIA 4SHT 010 NEWZEALAND (5) Colouning Information Model Code Colouring type code Colour code Colour Name Abbreviation 4SHR A 00T2 LOW GROSS GRAY LGG 4SHR 4SHS B 00K0 PASTEL DEEP GREEN PDG 4SHT C 0583 DEEP PURPLISH BLUE SOLID E DPBSE A5

5 ENGINE CYLINDER HEAD... CYLINDER... CRANKSHAFT. PISTON... VALVE... CAMSHAFT. CHAIN... BLOWER... OIL PUMP... INTAKE... CARBURETOR... EXHT... CRANKCASE... CRANKCASE COVER 1... STARTER... STARTER CLUTCH... CLUTCH... TRANSMISSION... MIDDLE DRIVE GEAR... SHIFT CAM. FORK... SHIFTER... CHASSIS FRAME... FRONT FENDER... REAR FENDER... REAR ARM. SUSPENSION... DRIVE SHAFT... FRONT DIFFERENTIAL... REAR SUSPENSION... STEERING... B2 B3 B4 B6 B7 B8 B9 B11 B12 B14 B15 C2 C4 C5 C6 C7 C9 C12 C14 D2 D4 D6 D8 D9 D11 D14 D15 CONTENTS FRONT SUSPENSION. WHEEL... E2 FUEL TANK... E3 SEAT... E4 FRONT WHEEL... E5 FRONT BRAKE... E8 REAR WHEEL... E9 STEERING HANDLE. CABLE... E11 FRONT MASTER CYLINDER... E12 STAND. FOOTREST... E13 GUARD... E14 GENERATOR... E15 STARTING MOTOR... F2 METER... F3 METER 2... F4 HEADLIGHT... F5 TAILLIGHT... F6 TAILLIGHT 2... F7 HANDLE SWITCH. LEVER... F8 ELECTRICAL 1... F9 ELECTRICAL 2... F12 ELECTRICAL 3... F13 EMBLEM.LABEL 1... F14 EMBLEM.LABEL 2... G2 EMBLEM.LABEL 3... G3 INDEX NUMERICAL INDEX... M1

6 FIG. 1 CYLINDER HEAD PART DESCRIPTION REMARKS 1 1UY CYLINDER HEAD ASSY Y GUIDE, INTAKE VALVE CIRCLIP BOLT, UNION GASKET BOLT, STUD Y ABSORBER UY GASKET, CYLINDER HEAD PIN, DOWEL GASKET BOLT, FLANGE BOLT, FLANGE WASHER, PLATE BOLT Y COVER, CYLINDER HEAD SIDE O RING BOLT NL COVER, CYLINDER HEAD SIDE NL COVER, CYLINDER HEAD SIDE O RING BOLT Y1 1111F 00 PLATE BOLT WASHER, LOCK PLUG, SPARK (NGK DR8EA) B2

7 FIG. 2 CYLINDER PART DESCRIPTION REMARKS 1 4X ABSORBER GB CYLINDER O RING COLLAR O RING PIN, DOWEL BOLT KB GASKET, CYLINDER B3

8 FIG. 3 CRANKSHAFT. PISTON PART DESCRIPTION REMARKS 1 4GB CRANKSHAFT ASSY GB W CRANK GB CRANK X PIN, CRANK T5.BEARING GB ROD, CONNECTING WASHER E COLLAR CIRCLIP BEARING GB BOSS, BUFFER F4 WASHER, PLATE SPRING, COMPRESSION PIN, DOWEL Y GEAR, BALANCE WT GB WASHER, BEARING COVER KEY, WOODRUFF BOLT WASHER, SPRING O RING F8 WASHER, PLATE KEY, WOODRUFF GB Y0 PISTON (STD) GB PISTON (0.50MM O/S) AP 4GB PISTON (1.00MM O/S) AP 24 4GB PISTON RING SET (STD) GB PISTON RING SET (0.50MM O/S) AP B4

9 FIG. 3 CRANKSHAFT. PISTON PART DESCRIPTION REMARKS 24 4GB PISTON RING SET (1.00MM O/S) AP 25 51Y PIN, PISTON CIRCLIP UY GEAR, DRIVE YW WEIGHT OIL SEAL BEARING R7 COLLAR KEY, STRAIGHT NUT WASHER, LOCK B5

10 FIG. 4 VALVE PART DESCRIPTION REMARKS 1 1UY VALVE, INTAKE UY VALVE, EXHT Y SEAT, VALVE SPRING U SPRING, VALVE INNER UY SPRING, VALVE OUTER M SEAL, VALVE STEM Y RETAINER, VALVE SPRING J COTTER, VALVE GD ARM, VALVE ROCKER WASHER, WAVE FU SHAFT, ROCKER SH SHAFT, ROCKER O RING G SCREW, VALVE ADJUSTING G NUT, LOCK B6

11 FIG. 5 CAMSHAFT. CHAIN PART DESCRIPTION REMARKS 1 1UY CAMSHAFT ASSY HN SPROCKET, CAM CHAIN PIN, DOWEL BOLT WASHER, PLATE BEARING BEARING CHAIN, CAMSHAFT (BF05M 92L) JN GUIDE, STOPPER UY GUIDE, STOPPER G TENSIONER ASSY, CAM CHAIN G PLUG G GASKET GD GASKET, TENSIONER CASE BOLT, FLANGE BOLT WASHER, PLATE B7

12 FIG. 6 BLOWER PART DESCRIPTION REMARKS 1 4SH BLOWER ASSY SH FAN M NUT GROMMET E6 COLLAR BOLT, FLANGE B8

13 FIG. 7 OIL PUMP PART DESCRIPTION REMARKS 1 1UY OIL PUMP ASSY UY GEAR, PUMP DRIVEN PIN, DOWEL PIN, DOWEL SCREW, COUNTERSUNK GD GASKET, PUMP COVER SCREW, FLAT HEAD XK PIPE, OIL Y STRAINER, OIL SPRING, COMPRESSION X PLUG, DRAIN O RING UY ELEMENT ASSY, OIL CLEANER YW PLATE, ADAPTOR YW PLUG E3 SPRING, COMPRESSION WASHER, PLATE CIRCLIP YW COVER, OIL ELEMENT Y JOINT GASKET O RING BOLT, HEXAGON SOCKET HEAD E7 BOLT UY PIPE, DELIVERY GASKET BOLT, UNION B9

14 FIG. 7 OIL PUMP PART DESCRIPTION REMARKS 28 4GB GEAR, PUMP DRIVE HN OIL COOLER ASSY SH HOSE, OIL SH HOSE, OIL GROMMET A7 COLLAR WASHER BOLT, FLANGE CLAMP COLLAR BOLT O RING PIN, DOWEL UA BAND B10

15 FIG. 8 INTAKE PART DESCRIPTION REMARKS 1 3HN JOINT, CARBURETOR O RING BOLT NUT WASHER, PLATE SH CASE, AIR CLEANER YW GUIDE UY PLATE,ELEMENT FITTING YW ELEMENT, AIR CLEANER V CAP, CLEANER CASE H SEAL SCREW, PAN HEAD WASHER, PLATE V SEAL CLIP SH JOINT, AIR CLEANER SH DUCT CLAMP, HOSE CLAMP, HOSE BD 1442F 00 PROTECTOR A PIPE CLAMP, HOSE BOLT, WITH WASHER HN 2631F 00 GUIDE B11

16 FIG. 9 CARBURETOR PART DESCRIPTION REMARKS 1 4SH CARBURETOR ASSY 1 1 4SH CARBURETOR ASSY VA FLOAT UY GASKET YW 1490J 01.NEEDLE SET SCREW, PAN HEAD WASHER, SPRING CLIP HR PIPE UY O RING NUT, CABLE ADJUSTING UY NEEDLE VALVE SET PIN, FLOAT A 21.JET, MAIN (#105) WASHER, MAIN JET G JET, PILOT (# 45) V PILOT SCREW SET YW O RING FN SCREW H 1490H 00.DIAPHRAGM SET V WASHER SCREW, PAN HEAD L PLUG, DRAIN SCREW, PAN HEAD U PIPE UY SCREW O RING B12

17 FIG. 9 CARBURETOR PART DESCRIPTION REMARKS 27 2VA THROTTLE SCREW SET V WASHER, MAIN JET GB NOZZLE, MAIN UY GUIDE, CABLE YW VALVE, THROTTLE YW PLUNGER, STARTER F COVER, PLUNGER CAP A SEAL SCREW, PAN HEAD A SEAL F GASKET CLIP X CAP HX JET, MAIN (# 60) HR O RING X O RING V SPRING, PLUNGER YW CAP, PLUNGER SCREW, PAN HEAD H WASHER W PIPE A TUBE, FLEXIBLE VINYL B13

18 FIG. 10 EXHT PART DESCRIPTION REMARKS 1 4GB PIPE, EXHT YW PROTECTOR, EXHT PIPE HR MUFFLER YF GASKET, MUFFLER BOLT SH PIPE, OUTLET BOLT BOLT, FLANGE BD WASHER, PROTECTOR WASHER, WAVE J0 WASHER, PLATE GD GASKET, EXHT PIPE NUT BOLT, FLANGE WASHER, PLATE B14

19 FIG. 11 CRANKCASE PART DESCRIPTION REMARKS 1 4SH CRANKCASE ASSY BOLT PIN, DOWEL GASKET R PLATE, BEARING COVER SCREW, PAN HEAD UY PLATE, BEARING COVER SCREW, FLAT HEAD PIN, DOWEL BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT BOLT GASKET PIPE, BREATHER HR PIPE, BREATHER CLIP B15

20 FIG. 12 CRANKCASE COVER 1 PART DESCRIPTION REMARKS 1 3GD GASKET, CRANKCASE COVER PIN, DOWEL GB ADAPTOR BEARING OIL SEAL UY WASHER, THRUST SCREW, COUNTERSUNK PLUG, STRAIGHT SCREW O RING BOLT, FLANGE BOLT, FLANGE GASKET GD GASKET, CRANKCASE COVER PIN, DOWEL YW COVER, CRANKCASE YW PROTECTOR, COVER SCREW, BIND YW PLUG, OIL LEVEL O RING BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE GASKET BEARING (B6203C4) OIL SEAL SH PLATE, BEARING COVER C2

21 FIG. 12 CRANKCASE COVER 1 PART DESCRIPTION REMARKS SCREW, COUNTERSUNK YW HOLDER BOLT, FLANGE CLAMP YW PIPE, DELIVERY GASKET GASKET BOLT, UNION BOLT, UNION C3

22 FIG. 13 STARTER PART DESCRIPTION REMARKS 1 1UY STARTER ASSY V PAWL, DRIVE V SPRING, STARTER V SPRING, FRICTION V SPRING NUT, FLANGE V WIRE, STARTER X HANDLE, STARTER V COVER W DRUM, SHEAVE GH EMBLEM V PLATE, DRIVE UY PULLEY, STARTER BOLT, FLANGE GD GASKET C4

23 FIG. 14 STARTER CLUTCH PART DESCRIPTION REMARKS 1 1UY GEAR, IDLER L6 BEARING UY SHAFT K4 WASHER, PLATE CIRCLIP UY GEAR, IDLER WASHER, PLATE N0 BEARING UY STARTER ONE WAY ASSY SCREW C5

24 FIG. 15 CLUTCH PART DESCRIPTION REMARKS 1 4SH CLUTCH HOUSING COMP SH CLUTCH CARRIER ASSY SH SPRING, CLUTCH WEIGHT SH BEARING, ONE WAY WASHER, PLATE NUT NL PRIMARY DRIVEN GEAR COMP.(76T) X PLATE, THRUST UY BOSS, CLUTCH Y PLATE, FRICTION PLATE, CLUTCH 2 (T1.6) J PLATE, CLUTCH UY PLATE, PRESSURE SPRING, COMPRESSION SCREW, WITH WASHER UY PLATE, PRESSURE A PLATE, FRICTION WASHER, LOCK NUT BEARING (B6000) GB PLATE, PUSH O RING YW SPACER C6

25 FIG. 16 TRANSMISSION PART DESCRIPTION REMARKS 1 4GB AXLE, MAIN (13T) YW GEAR, 5TH PINION (29T) J8 WASHER, PLATE CIRCLIP YW GEAR, 3RD PINION (22T) YW GEAR, 4TH PINION (25T) YW GEAR, 2ND PINION (18T) BEARING OIL SEAL BEARING YW AXLE, DRIVE YW GEAR, 2ND WHEEL (34T) WASHER, PLATE (1.0T) CIRCLIP YW GEAR, 4TH WHEEL (26T) YW GEAR, 3RD WHEEL (30T) KB GEAR, 5TH WHEEL (24T) KB GEAR, 1ST WHEEL (38T) G3 WASHER, PLATE CIRCLIP F6 WASHER, PLATE SH GEAR, HIGH PINION BEARING (B6204) BEARING (B6304A3) OIL SEAL UY AXLE, IDLE SH GEAR, HIGH WHEEL C7

26 FIG. 16 TRANSMISSION PART DESCRIPTION REMARKS BEARING U6 WASHER, PLATE YW SHAFT YW GEAR, REVERSE WHEEL L0 WASHER, PLATE CIRCLIP VA CLUTCH, DOG SH GEAR, LOW WHEEL H1 WASHER, PLATE CIRCLIP YW HOLDER SH GEAR, MIDDLE DRIVEN H0 WASHER, PLATE CIRCLIP PIN, DOWEL CIRCLIP BEARING YW AXLE, COUNTER YW GEAR, REVERSE WHEEL WASHER, PLATE CIRCLIP BEARING BEARING (B6003) C8

27 FIG. 17 MIDDLE DRIVE GEAR PART DESCRIPTION REMARKS 1 1J Y0 30 SHIM, THRUST (0.30T) UR 1J Y0 40 SHIM, THRUST (0.40T) UR 1J Y0 50 SHIM, THRUST (0.50T) UR BEARING H PLATE, BEARING COVER SCREW YW Y MIDDLE GEAR COMP NUT BEARING HR SHAFT, MIDDLE DRIVEN HR W HOUSHING COMP R2 COLLAR A7 O RING YW CAM, DRIVEN E2 SPRING, COMPRESSION K8 WASHER, PLATE H WASHER, THRUST V SHIM, PINION (0.1T) UR 59V SHIM, PINION (0.15T) UR 59V SHIM, PINION (0.2T) UR 59V SHIM, PINION (0.5T) UR 59V SHIM, PINION (0.25T) UR 59V SHIM, PINION (0.35T) UR O RING HR CASE, TRANSFER BEARING BEARING C9

28 FIG. 17 MIDDLE DRIVE GEAR PART DESCRIPTION REMARKS OIL SEAL HR CASE, TRANSFER BEARING BEARING BEARING (B6004) OIL SEAL PIN, DOWEL HR GEAR, TRANCEFER DRIVE (26T) HR GEAR, IDLER (34T) U SHAFT, MIDDLE DRIVEN HR GEAR, TRANSFER DRIVEN BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE UM YOKE,JOINT WASHER, PLATE NUT, SELF LOCKING PLUG, STRAIGHT SCREW GASKET BOLT, FLANGE WASHER, PLATE U CAM, DRIVEN E1 SPRING, COMPRESSION U HOLDER H WASHER, THRUST BOLT WASHER, PLATE C10

29 FIG. 17 MIDDLE DRIVE GEAR PART DESCRIPTION REMARKS 48 2HR YOKE, JOINT WASHER, PLATE NUT, SELF LOCKING V GEAR, DRIVE V GEAR, DRIVEN WASHER, PLATE OIL SEAL O RING V HOUSING, TACHOMETER GEAR SCREW, PAN HEAD SCREW, PAN HEAD HR GUIDE, WIRE C11

30 FIG. 18 SHIFT CAM. FORK PART DESCRIPTION REMARKS 1 4GB SHIFT CAM ASSY GB FORK, SHIFT GB FORK, SHIFT GB BAR, SHIFT FORK GUIDE GB BAR, SHIFT FORK GUIDE O RING WASHER, PLATE YW SHIFT SHAFT ASSY SPRING, TORSION OIL SEAL UY STOPPER LEVER ASSY SPRING, TORSION F7 BOLT G STOPPER, SCREW WASHER, LOCK YW GUIDE SHIFT COMP BEARING YW HOLDER, PAWL YW SHIFT GUIDE COMP YW SHAFT, SHIFTER YW STOPPER, SCREW VA 1817A 00 ARM, SHIFT V PIN, LEVER V PIN, JOINT WASHER, PLATE PIN, COTTER V STOPPER, SCREW C12

31 FIG. 18 SHIFT CAM. FORK PART DESCRIPTION REMARKS O RING WASHER, PLATE NUT E4 SPRING, COMPRESSION HR CAM, SHIFT HR FORK, SHIFT YW FORK, SHIFT HR CAP, SPRING E8 SPRING, COMPRESSION SH BAR, SHIFT FORK GUIDE OIL SEAL BALL SPRING, COMPRESSION BOLT, FLANGE GASKET HR SHIFT PEDAL ASSY COVER, SHIFT PEDAL BOLT C13

32 FIG. 19 SHIFTER PART DESCRIPTION REMARKS 1 4SH LEVER W7 COLLAR SPRING, TORSION WASHER, PLATE BOLT, FLANGE YW LEVER GB 2637E 00 CABLE, CONTROL BOLT, FLANGE CLIP PIN, CLEVIS WASHER GB SHAFT, RINK W2 COLLAR O RING BOLT WASHER, PLATE GB SHIFT LEVER ASSY JN KNOB, SHIFT LEVER RIVET SPRING, TENSION PIN, CLEVIS WASHER CLIP GB BRACKET, SHIFTER BOLT, FLANGE BOLT, FLANGE SH BRACKET C14

33 FIG. 19 SHIFTER PART DESCRIPTION REMARKS 28 3JN COVER, SHIFT SHAFT BOLT, FLANGE GB 2637F 12 CABLE, CONTROL P7 WASHER, PLATE C15

34 FIG. 20 FRAME PART DESCRIPTION REMARKS 1 4SH FRAME COMP GB STAY, ENGINE BOLT, FLANGE HN STAY, ENGINE BOLT, FLANGE NUT, SELF LOCKING BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE NUT, SELF LOCKING NUT, SELF LOCKING HR 2147A 00 GUARD, ENGINE X STOPPER, MAIN STAND STOPPER, MAIN STAND M DAMPER BOLT, FLANGE HN PROTECTOR, ENGINE HN STOPPER, MAIN STAND M DAMPER BOLT, FLANGE HR 2147H 00 STAY, TRANSFER V DAMPER BOLT, FLANGE HN 2147J 10 COVER, SHAFT BOLT, FLANGE HN 2147K 10 COVER, SHAFT D2

35 FIG. 20 FRAME PART DESCRIPTION REMARKS GROMMET L0 COLLAR W DAMPER, LOCATING CLAMP BOLT, FLANGE BOLT WASHER, PLATE BOLT BEARING OIL SEAL OIL SEAL GT HOLDER, BEARING BOLT, FLANGE WASHER, PLATE BOLT P5 WASHER, PLATE WU DAMPER, LOCATING UA BAND XK TOOL KIT NV 2811A 01 GAUGE, AIR O RING YW DAMPER D3

36 FIG. 21 FRONT FENDER PART DESCRIPTION REMARKS 1 4SH W215C 03 FRONT FENDER COMP 2 1 UR FOR PDG 4SH W215C 83 FRONT FENDER COMP 2 1 UR FOR LGG 4SH W215B 03 FRONT FENDER COMP SH W215B 93 FRONT FENDER COMP GB FENDER, OVER YB 3 4GB FENDER, OVER YB 4 4GB FENDER, OVER YB 4GB W215F 00 OVER FENDER GB FENDER, OVER YB 4GB W215G 00 OVER FENDER BOLT, FLANGE NUT, FLANGE WASHER, PLATE GROMMET COLLAR BOLT, FLANGE WASHER, PLATE HR PLATE SCREW, BINDING SCREW, BINDING WASHER, PLATE NUT, FLANGE NUT, FLANGE WASHER, PLATE GB STAY, FENDER BOLT, FLANGE HR PLATE D4

37 FIG. 21 FRONT FENDER PART DESCRIPTION REMARKS SCREW, BINDING SCREW, BINDING WASHER, PLATE NUT, FLANGE NUT, FLANGE WASHER, PLATE GB STAY, FENDER BOLT, FLANGE SH 2171L 00 MOLE, SIDE COVER NUT, SPRING SH PANEL, FRONT SCREW, TAPPING SCREW, TAPPING SCREW SCREW, WITH WASHER D5

38 FIG. 22 REAR FENDER PART DESCRIPTION REMARKS 1 4SH W216C 73 REAR FENDER COMP 2 1 UR FOR LGG 4SH W216C 03 REAR FENDER COMP 2 1 UR FOR PDG 4SH W216D 02 REAR FENDER COMP 1 1 4SH W REAR FENDER COMP BOLT, WITH WASHER GB FLAP SCREW, BINDING WASHER, PLATE NUT, FLANGE BOLT, WITH WASHER GB 2162H 10 FLAP YB SCREW, BINDING WASHER, PLATE NUT, FLANGE GB FLAP GB W FLAP ASSY SCREW, BINDING WASHER, PLATE NUT, FLANGE BOLT, WITH WASHER GB 2162J 10 FLAP YB SCREW, BINDING WASHER, PLATE NUT, FLANGE YW 2160A 20 BOX COMP YW 2160A 30 BOX COMP GB PROTECTOR D6

39 FIG. 22 REAR FENDER PART DESCRIPTION REMARKS BOLT, WITH WASHER NUT, SELF U FLANGE V BAND SH STAY, FENDER SH STAY, FENDER BOLT, FLANGE HR 2163E 00 COVER, REAR FENDER BOLT, FLANGE HR 2163F 01 COVER, REAR FENDER BOLT, FLANGE SH PROTECTOR H DAMPER, SIDE COVER D7

40 FIG. 23 REAR ARM. SUSPENSION PART DESCRIPTION REMARKS 1 4GB REAR ARM COMP BEARING OIL SEAL V COLLAR O RING U SHAFT, PIVOT J NUT PLUG HR BOOT, RUBBER CLAMP, HOSE HOSE CLAMP ASSY HR 2219X 00 COVER Y STOPPER X STOPPER BOLT, FLANGE SH 2151K 00 LABEL SH 2151K 10 LABEL 7 1 D8

41 FIG. 24 DRIVE SHAFT PART DESCRIPTION REMARKS 1 4GB REAR AXLE GEAR CASE ASSY HN HOUSING, DRIVE SHAFT BOLT, STUD H BEARING ASSY OIL SEAL BEARING GB Y RING GEAR SET J Y0 30.SHIM, THRUST (0.30T) UR 1J Y0 40.SHIM, THRUST (0.40T) UR 1J Y0 50.SHIM, THRUST (0.50T) UR BEARING H9.COLLAR U RETAINER, BEARING O RING OIL SEAL W WASHER, THRUST (1.2T) UR 24W WASHER, THRUST (1.4T) UR 24W WASHER, THRUST (1.6T) UR 24W WASHER, THRUST (1.8T) UR 24W WASHER, THRUST (2.0T) UR PLUG, STRAIGHT SCREW GASKET N BREATHER HN HOUSING, BEARING OIL SEAL BEARING O RING D9

42 FIG. 24 DRIVE SHAFT PART DESCRIPTION REMARKS 22 24W SHIM, RING GEAR (0.25T) UR 24W SHIM, RING GEAR (0.30T) UR 24W SHIM, RING GEAR (0.40T) UR 24W SHIM, RING GEAR (0.50T) UR BOLT WASHER, PLATE BOLT, FLANGE FK STOPPER, RING GEAR FK SHIM, STOPPER (T=0.15) UR 1FK SHIM, STOPPER (T=0.20) UR PLUG, STRAIGHT SCREW HR COUPLING, GEAR HR SHAFT, DRIVE CIRCLIP YW CROSS JOINT COMP BEARING CIRCLIP YW SPIDER BEARING CIRCLIP O RING NUT, FLANGE F6 HOSE (L1300) CLIP D10

43 FIG. 25 FRONT DIFFERENTIAL PART DESCRIPTION REMARKS 1 2HR HOUSING, SHAFT DRIVE HR W PINION DRIVE GEAR SET BEARING R3 COLLAR H SPACER, EXPANSION BEARING HR HOUSING, PINION BEARING OIL SEAL UM YOKE, JOINT O RING WASHER, PLATE NUT WASHER, PLATE BOLT, FLANGE HR SHIM, DRIVE PISTON (0.25T) UR 2HR SHIM, DRIVE PISTON (0.30T) UR 2HR SHIM, DRIVE PISTON (0.35T) UR 2HR SHIM, DRIVE PISTON (0.40T) UR 2HR SHIM, DRIVE PISTON (0.45T) UR 2HR SHIM, DRIVE PISTON (0.50T) UR A7 O RING BOLT WASHER, PLATE HN LIMITED SLIP DIFF. ASSY BOLT HR WASHER, PLATE HR HOUSING, BEARING D11

44 FIG. 25 FRONT DIFFERENTIAL PART DESCRIPTION REMARKS 23 2HR STOPPER, RING GEAR WASHER, PLATE NUT, FLANGE BEARING H SHIM, THRUST (0.20T) UR 4H SHIM, THRUST (0.30T) UR 4H SHIM, THRUST (0.40T) UR O RING BEARING H SHIM, THRUST (0.20T) UR 4H SHIM, THRUST (0.30T) UR 4H SHIM, THRUST (0.40T) UR BOLT WASHER, PLATE BOLT WASHER, PLATE OIL SEAL N BREATHER PLUG, STRAIGHT SCREW GASKET PLUG, STRAIGHT SCREW E2 HOSE (L810) CLIP KM CROSS JOINT COMP BEARING CIRCLIP GT SPIDER D12

45 FIG. 25 FRONT DIFFERENTIAL PART DESCRIPTION REMARKS 46 5GT SEAL FU CROSS JOINT COMP BEARING CIRCLIP GT SPIDER BEARING CIRCLIP UM SHAFT, DRIVE CIRCLIP WASHER, PLATE (1.0T) L9 SPRING, COMPRESSION GT SEAL D13

46 FIG. 26 REAR SUSPENSION PART DESCRIPTION REMARKS 1 4SH SHOCK ABSORBER ASSY, REAR BOLT, FLANGE NUT, SELF LOCKING PIN, CLEVIS W COVER, THRUST J6 WASHER, PLATE PIN, COTTER D14

47 FIG. 27 STEERING PART DESCRIPTION REMARKS 1 4SH COLUMN, STEERING HR HOLDER, HANDLE LOWER K HOLDER, HANDLE BOLT, FLANGE PLUG, TAPER UY PLANE BEARING, STEERING OIL SEAL GD BRACKET, STEERING LOWER BOLT UY WASHER, LOCK R0 COLLAR R6 COLLAR WASHER, PLATE NUT, SELF LOCKING PIN, COTTER HR ROD, TIE UY JOINT, UNIVERSAL UY JOINT, UNIVERSAL NUT NUT (L.H. THREAD) NUT, CASTLE PIN, COTTER D15

48 FIG. 28 FRONT SUSPENSION. WHEEL PART DESCRIPTION REMARKS 1 4SH FRONT UPPER ARM COMP. (LEFT) SH FRONT UPPER ARM COMP. (RIGHT) NUT, CASTLE PIN, COTTER SH FRONT LOWER ARM COMP. (LEFT) SH FRONT LOWER ARM COMP. (RIGHT) BOLT, FLANGE NUT WASHER, PLATE HR BUSH BOLT, FLANGE NUT, SELF LOCKING SH SHOCK ABSORBER ASSY BOLT, FLANGE NUT, SELF LOCKING SH 2331M 00 COVER, RING SH 2331N 00 COVER, RING BOLT, FLANGE NUT, SPRING E2

49 FIG. 29 FUEL TANK PART DESCRIPTION REMARKS 1 4SH FUEL TANK COMP KM CAP ASSY HR FUEL COCK ASSY AJ SEAL, COCK SCREW, PAN HEAD X O RING AJ VALVE PACKING WASHER, PLATE SCREW GROMMET J1 COLLAR BOLT WASHER, SPRING GROMMET L5 WASHER, PLATE COLLAR BOLT, WITH WASHER HOSE (L170) CLIP J1 HOSE (L420) SH FUEL METER ASSY SH HOUSING, FUEL METER E3

50 FIG. 30 SEAT PART DESCRIPTION REMARKS 1 4SH SINGLE SEAT ASSY SH SINGLE SEAT ASSY 1 2 4SH COVER, SEAT SH COVER, SEAT NUT, FLANGE SPRING, TORSION STOPPER, MAIN STAND V LEVER, SEAT V BRACKET, SEAT LEVER E4

51 FIG. 31 FRONT WHEEL PART DESCRIPTION REMARKS 1 5GH WHEEL COMP.(YELLOWISH GRAY) UR FOR PDG 5GH WHEEL COMP.(TITANIC GRAY) 1 1 UR FOR LGG,DPBSE TIRE(AT25X8 12,NG SHIN C828 4P/TL) E TIRE VALVE, RIM TAIHEIYO NUT GT 2512A 00 CAP, WHEEL HN 2510F 01 BALL JOINT SET HN 2510G 00 BOOT SET (BALL JOINT) HN 2510H 00 BOOT SET (DOUBLE OFFSET JOINT) HN 2510J 00 DOUBLE OFF SET JOINT HN 2511G 01 BOOT BAND (BALL JOINT) HN 2511H 01 BOOT BAND (DOUBLE OFFSET JOINT) HN 2512G 01 BOOT BAND (SMALL) HR 2512H 00 CIRCLIP HR 2512J 00 SNAP RING CIRCLIP FE STEERING KNUCKLE ASSY (LEFT) BEARING OIL SEAL OIL SEAL SPACER KB HUB, FRONT BOLT, SERRATION V8 COLLAR O RING L6 WASHER, PLATE E5

52 FIG. 31 FRONT WHEEL PART DESCRIPTION REMARKS NUT, CASTLE PIN, COTTER GH WHEEL COMP.(YELLOWISH GRAY) UR FOR PDG 5GH WHEEL COMP.(TITANIC GRAY) 1 1 UR FOR LGG,DPBSE TIRE(AT25X8 12,NG SHIN C828 4P/TL) E TIRE VALVE, RIM TAIHEIYO NUT GT 2512A 00 CAP, WHEEL HN 2510F 01 BALL JOINT SET HN 2510G 00 BOOT SET (BALL JOINT) HN 2510H 00 BOOT SET (DOUBLE OFFSET JOINT) HN 2510J 00 DOUBLE OFF SET JOINT HN 2511G 01 BOOT BAND (BALL JOINT) HN 2511H 01 BOOT BAND (DOUBLE OFFSET JOINT) HN 2512G 01 BOOT BAND (SMALL) HR 2512H 00 CIRCLIP HR 2512J 00 SNAP RING CIRCLIP FE STEERING KNUCKLE ASSY (RIGHT) BEARING OIL SEAL OIL SEAL SPACER KB HUB, FRONT BOLT, SERRATION V8 COLLAR E6

53 FIG. 31 FRONT WHEEL PART DESCRIPTION REMARKS O RING L6 WASHER, PLATE NUT, CASTLE PIN, COTTER E7

54 FIG. 32 FRONT BRAKE PART DESCRIPTION REMARKS 1 4KB 2582T 00 DISC, BRAKE SCREW KB 2582T 00 DISC, BRAKE SCREW WV 2580T 00 CALIPER ASSY (LEFT) GD W PISTON ASSY, CALIPER GD W CALIPER SEAL KIT UY W BLEED SCREW KIT WV W BRAKE PAD KIT GD SHIM, CALIPER GD PIN, PAD GD PLUG WV 2580U 00 CALIPER ASSY (RIGHT) GD W PISTON ASSY, CALIPER GD W CALIPER SEAL KIT UY W BLEED SCREW KIT WV W BRAKE PAD KIT GD SHIM, CALIPER GD PIN, PAD GD PLUG BOLT, FLANGE KB 2514A 00 RING, WHEEL 1 (LEFT) BOLT, FLANGE E8

55 FIG. 33 REAR WHEEL PART DESCRIPTION REMARKS 1 2HR COLLAR, WHEEL BOLT, SERRATION GH REAR WHEEL COMP(YELLOWISH GRAY) UR FOR PDG 5GH REAR WHEEL COMP(TITANIC GRAY) 1 1 UR FOR LGG,DPBSE TIRE(NGSHIN AT25X10 12,C828 4P/TL) H TIRE (AT25X10 12 KT405B) NUT VALVE, RIM TAIHEIYO 7 5GH REAR WHEEL COMP(YELLOWISH GRAY) UR FOR PDG 5GH REAR WHEEL COMP(TITANIC GRAY) 1 1 UR FOR LGG,DPBSE TIRE(NGSHIN AT25X10 12,C828 4P/TL) H TIRE (AT25X10 12 KT405B) VALVE, RIM TAIHEIYO NUT BEARING OIL SEAL SH COVER, HUB DUST OIL SEAL BEARING SH PLATE, BRAKE SHOE GH SEAL, PLATE DUST WV W253E 01 BRAKE SHOE KIT SPRING, TENSION O RING GB CAMSHAFT SHIM, CAMSHAFT Y6 2533A 01 PLATE, INDICATOR E9

56 FIG. 33 REAR WHEEL PART DESCRIPTION REMARKS 24 4GB LEVER, CAMSHAFT BOLT NUT WASHER, PLATE BOLT, FLANGE SPRING, TENSION GB RETAINER BOLT, FLANGE SH AXLE, WHEEL T0 COLLAR O RING GB 2531E 00 DRUM, BRAKE BOLT, SERRATION O RING GB RING L6 WASHER, PLATE NUT, CASTLE PIN, COTTER GT 2512A 00 CAP, WHEEL J8 HOSE (L1450) CLIP BOLT, FLANGE J1 WASHER, PLATE BOLT, FLANGE J1 WASHER, PLATE E10

57 FIG. 34 STEERING HANDLE. CABLE PART DESCRIPTION REMARKS 1 3HN HANDLEBAR GB GRIP SH PROTECTOR, HANDLEBAR GT 2836B 10 TUNING FORK MARK SH CABLE, THROTTLE SH CABLE, BRAKE E NUT, ADJUSTING SPRING, COMPRESSION PIN NV THROTTLE LEVER ASSY NV 2628F 00.CAP, GEAR NV 2625G 01.LEVER, THROTTLE SCREW, PAN HEAD SCREW, PAN HEAD NUT, U NUT OIL SEAL NV SPRING NV 2628G 00.GASKET NV WASHER NV WASHER V HOLDER, LEVER LOWER SCREW, PAN HEAD WASHER, SPRING SH CABLE, STARTER BOLT NUT E11

58 FIG. 35 FRONT MASTER CYLINDER PART DESCRIPTION REMARKS 1 4SH 2583T 01 MASTER CYLINDER ASSY CR W CYLINDER KIT, MASTER L DIAPHRAGM, RESERVOIR JX CAP, RESERVOIR SCREW, FLAT HEAD GH BRACKET, MASTER CYLINDER EB BOLT LP LEVER NUT, U LP FRONT STOP SWITCH ASSY FK 2589F 00.BOLT, LEVER UY COLLAR SH HOSE, BRAKE SH HOSE, BRAKE SH PIPE, BRAKE SH PIPE, BRAKE GU CIRCLIP GB HOLDER, BRAKE HOSE GB HOLDER, BRAKE HOSE BOLT, FLANGE BOLT, BUTTON HEAD BOLT, UNION WASHER, PLATE E12

59 FIG. 36 STAND. FOOTREST PART DESCRIPTION REMARKS 1 3HN FOOTREST HN FOOTREST BOLT, FLANGE BOLT, FLANGE SH PEDAL, BRAKE STOPPER, MAIN STAND SPRING, TENSION CIRCLIP BOLT, FLANGE NUT WASHER, PLATE GB ROD, BRAKE WASHER PIN, COTTER PIN, CLEVIS PIN SPRING, COMPRESSION E NUT, ADJUSTING E13

60 FIG. 37 GUARD PART DESCRIPTION REMARKS 1 4SH 2845N A0 BAR, CARRY FRONT UR FOR PDG 4SH 2845N B0 BAR, CARRY FRONT 1 UR FOR LGG 4SH 2845N C0 BAR, CARRY FRONT BOLT, FLANGE HR DAMPER N STOPPER, MAIN STAND GH 2845R 00 BAR, CARRY REAR 1 3GH 2845R 10 BAR, CARRY REAR BOLT, FLANGE SH HOOK SH HOOK BOLT, FLANGE SH CARRIER, FRONT UR FOR PDG 4SH CARRIER, FRONT 1 UR FOR LGG 4SH CARRIER, FRONT SH CARRIER, REAR UR FOR PDG 4SH CARRIER, REAR 1 UR FOR LGG 4SH CARRIER, REAR 1 YB BOLT, FLANGE SPACER BOLT, FLANGE NUT, U W 2483H 00 BAND E14

61 FIG. 38 GENERATOR PART DESCRIPTION REMARKS 1 4SH STATOR ASSY HN ROTOR ASSY SCREW, PAN HEAD WASHER, PLATE SCREW, PAN HEAD UY STOPPER SCREW, PAN HEAD E15

62 FIG. 39 STARTING MOTOR PART DESCRIPTION REMARKS 1 1UY MOTOR ASSY UY REAR BRACKET ASSY UY BRUSH AND BOLT L BRUSH HOLDER ASSY GD BOLT, THROUGH L O RING UY O RING H O RING H WASHER SH CORD, STARTER MOTOR NUT BOLT, FLANGE F2

63 FIG. 40 METER PART DESCRIPTION REMARKS 1 4SH SPEEDOMETER ASSY SH SOCKET, METER X BULB (12V 3W) GV BULB (12V 1.7W, T6.5) SH DAMPER XP DAMPER SH WASHER, SPECIAL XP CLIP SH BRACKET, METER SH SPEEDOMETER CABLE ASSY BOLT, FLANGE O RING F3

64 FIG. 41 METER 2 PART DESCRIPTION REMARKS 1 4SH SPEEDOMETER ASSY 1 2 4SH SOCKET, METER 1 3 4R BULB (12V 3.4W T10) 1 4 3GM BULB (12V 1.7W) 2 5 5Y DAMPER 1 6 4GB BRACKET, METER 1 7 1M DAMPER X WASHER, SPECIAL CLIP SH SPEEDOMETER CABLE ASSY BOLT, FLANGE O RING 1 F4

65 FIG. 42 HEADLIGHT PART DESCRIPTION REMARKS 1 4KB BULB (12V30/30W) KM LENS ASSY EH SOCKET CORD ASSY GU SCREW, RIM ADJUSTING GU SPRING, SCREW BOLT, FLANGE SH STAY,LAMP SET GU NUT, ADJUSTING NUT, SPRING SCREW, BINDING F5

66 FIG. 43 TAILLIGHT PART DESCRIPTION REMARKS 1 5KM TAILLIGHT UNIT ASSY 1 2 1A BULB (12V 21/5W) NUT WASHER 2 5 4KB BRACKET, TAILLIGHT WASHER, PLATE GROMMET COLLAR WASHER, PLATE BOLT, FLANGE 2 F6

67 FIG. 44 TAILLIGHT 2 PART DESCRIPTION REMARKS 1 5KM TAILLIGHT UNIT ASSY A BULB (12V 21/5W) WASHER, PLATE GROMMET SPACER WASHER, PLATE NUT WASHER, SPRING F7

68 FIG. 45 HANDLE SWITCH. LEVER PART DESCRIPTION REMARKS 1 1YW HOLDER, LEVER HT LEVER YW LEVER, LOCK XJ HOLDER, LEVER LOWER BOLT NUT, U SCREW, PAN HEAD WASHER, SPRING FA FRONT STOP SWITCH ASSY LP SWITCH, HANDLE GH LEVER, STARTER UY WASHER, SPECIAL L WASHER, STARTER SCREW, PAN HEAD WASHER, SPRING SCREW, PAN HEAD BAND, SWITCH CORD GB SWITCH, HANDLE F8