SERVICE MANUAL AKRON MERIT2SECTION AKRON MOBILE TREATMENTCOUCH AKRON MERIT 3SECTION Models 3221,3222,3321,3322. Models 3421,3422.
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1 AKRON MERIT2SECTION Models 3221,3222,3321,3322 AKRON MOBILE TREATMENTCOUCH Models 3421,3422 AKRON MERIT 3SECTION Models 3231, 3232,3331, 3332 SERVICE MANUAL
2 General Maintenance including Gas Strut It is recommended that the following checks and adjustments are carried out at minimum of twice a year and more frequently if the couch is in constant use. The framework of the couch is of steel construction and coated with an epoxy paint finish. This is resistant to most cleaning substances. The major pivot points need to be lubricated sparingly with oil. Care should be taken to keep oil away from the upholstery. All nuts should be checked and tightened where necessary. Care should be taken not to over tighten the nuts on the pivot points as this may cause them to bind. Air tubes should be checked to ensure that they are not pinched. Disconnect the mains supply and check the following; NOTE - all electrical checks should be carried out by a suitably qualified person. Electric cables and mains plug should be inspected for damage and replaced where necessary. In addition, electrical safety checks for earth continuity (class I equipment only) and earth leakage checks should also be carried out. The correct value fuse of 5 amps and ASTA approved to BS1362 MUST be used. The upholstered top is manufactured using fire retardant vinyl. This tends to go brittle if oil or grease (including body oils) are left on it. The upholstery should be cleaned with warm soapy water after use. The use of detergents is not recommended although a suitable sterilization fluid is acceptable. Use of a couch cover or towel will help prolong the life of the upholstery. Woodscrews, used to secure the upholstery, should be checked and tightened or replaced where necessary. The hinge pins on the head and foot sections should be checked to ensure that they have not moved within the hinge tubes. If the pin protrudes, a heavy tap with a hammer should be required to relocate it. If the pin moves easily, the knurling may be insufficient to hold the hinge pin in place and a new pin must be fitted. Page 1
3 General Maintenance including Gas Strut (continued). Gas strut controls should be checked for a small amount of clearance between the operating flap and the release pin, throughout the range of movement. Should clearance be inadequate, or the top sinks whilst in use, the following adjustment should be made; firmly grasp the body of the strut and rotate in an anti clockwise direction. Check for clearance and repeat as necessary. Should the gas strut fail to operate, refer to the above adjustment but rotate in a clockwise direction. Manufacturers Details Huntleigh Akron 1 Farthing Road Ipswich Suffolk IP1 5AP England Tel. (0) Fax. (0) Huntleigh Akron T/A a Division of Huntleigh Nesbit Evans Limited A Member of the Huntleigh Technology PLC Group of Companies Huntleigh Technology PLC 2000 Page 2
4 Revision History DOCUMENT ISSUE DCN No. SIGNED DATE All Pages 1 ~ Paula Hammond M2080Z 2M3261Z Paula Hammond * Paula Hammond Paula Hammond A0231Z Paula Hammond M3221Z 2M3222Z Gary Mullenger M2084Z 2M3226Z 2M3227Z Gary Mullenger M3261Z Gary Mullenger M2084Z Gary Mullenger A Gary Mullenger Page 3
5 PARTS LIST BASE FRAME 2M2080Z Issue 15 Reference Description Quantity Part 1 Base Frame 1 3A2080Z 4 2 H Section 1 3A2081Z 3 3 Link Bar 2 3A2085Z 0 4 Short Wheel Plunger 4 3A9406Z 0 5 Wheel Cam 2 3E0112Z 2 6 Pivot Pin (437mm) 1 3G2089Z 2 7 Spacer Sleeve (22mm) 2 3G2092Z 1 8 Spacer Sleeve (40.5mm) 2 3G3213Z 0 9 3" Castor 4 5H0402A 0 10 M10 x 20mm Socket Head Set Screw 4 5J8058R 0 Issue Status 11 3 / 4 " Capped Starlock 4 5L0903Z 0 12 M10 Half Nut 1 5L3319A 0 13 M10 Spring Washer 4 5L3351K / 4 " x 1" Seloc Pin 4 5M0408C x 19 Spring Ring 4 5M4296S " x 1" x 10-14G Insert 10 5N1409Z mm x 40mm Moulded End Cap 4 5N3737M mm x 40mm x 2.5mm Insert 1 5N3737V mm x 40mm x 2-4mm End Cap 9 5N3737Y mm Foot Adjusting Stud 1 5N3782U 0 21 Nylon Foot Lever 4 5T0028Z 1 22 Pedal Rubber 4 5T3200Z 0 23 Huntleigh Akron Label 1 5U1006Z 2 24 Pedal Sticker 4 5U1066Z 1 \\MAIN_SERVER\WORKDOCS\P-LIST\2M2080Z.DOC 1 st December 1998
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7 PARTS LIST MERIT FBS SYSTEM 2A0231Z Issue 02 Reference Description Quantity Part 1 Mechanism Holder 1 3A0231Z 0 2 Sleeve Pivot Mount Bracket 2 3A0232Z 1 3 LHS Push Pull Assembly 1 3A0235Z 0 4 RHS Push Pull Assembly 1 3A0236Z 0 5 Adjusting Stud 2 3F0230Z 0 6 Hanning Handswitch 2 5F2100Z 0 7 Hanning Round Air Pipe 0.7 5F7000Z 0 8 Air Tube Connector 1 5F7200Z 0 9 Mechanism Spring 2 5G6000Z 0 10 M6 x 6mm Grub Screw 4 5J7653Z 0 11 M8 x 10mm Grub Screw 2 5J7855Z 0 12 M8 x 25mm Hex Set Screw 2 5J7859N 0 13 M8 Full Nut 6 5L3119B 0 14 M8 Nyloc Nut 4 5L3119C 0 15 M8 Flat Washer 10 5L3162K 0 16 M8 Nut Cap 4 5N0028X 0 Issue Status 17 7 / 8 " x 16G Round Insert 4 5N9208M 0 18 Large Curly Wrap S0327Z 0 19 Mechanism Guard 1 5T0047Z 0 20 Raise/Lower Sticker 6 5U1095Z 0 \\MAIN_SERVER\WORKDOCS\P-LIST\2A0231Z.DOC 25 th March 1999
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9 PARTS LIST 230V HANNING RAM KIT 2M2082Z Issue 08 Reference Description Quantity Part 1 Motor Mounting Bracket 1 3A2006Z 0 2 Ram Fixing Pin 1 3A2088Z 0 3 Spacer (17.5mm) 2 3G9435Z 0 4 Hanning Ram 230V (Type H) 1 5F0603Z 0 5 Hanning Mains Lead (4 metres) 1 5F6000Z 0 6 Hanning Plug Rubber 1 5F6100Z 0 7 Hanning Ram Plug 1 5F6200Z 0 8 M8 x 55mm Hex Bolt 2 5J7865A 0 9 M12 x 50mm Hex Bolt 1 5J8264A 0 10 M8 Nyloc Nut 2 5L3119C 0 11 M8 Flat Washer 4 5L3162K mm Star-Lock Capped 2 5L3503Z 0 13 M12 Nyloc Nut 1 5L3519C 0 14 M12 Flat Washer 2 5L3562K 0 Issue Status 15 1 / 8 " x 3 / 8 " Pop Rivet 1 5M0203G 0 16 M8 Nut Cap 2 5N0028X 0 17 M12 Nut Cap 1 5N0030X 0 18 Medium Cable Tie 1 5S0316Z 0 19 Cable Tie Base 1 5S0320Z 0 20 Large Curly Wrap 0.2 5S0327Z 0 21 Serial Label Issue Date 3/96 10/96 4/98 9/99 E.C.N
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11 PARTS LIST 115V HANNING RAM KIT 2M2083Z Issue 07 Reference Description Quantity Part 1 Motor Mounting Bracket 1 3A2006Z 0 2 Ram Fixing Pin 1 3A2088Z 0 3 Spacer (17.5mm) 2 3G9435Z 0 4 Hanning Ram 115V (Type H) 1 5F0504Z 0 5 Hanning Mains Lead (4 metres) 1 5F6000Z 0 6 Hanning Plug Rubber 1 5F6100Z 0 7 Hanning Ram Plug 1 5F6200Z 0 8 M8 x 55mm Hex Bolt 2 5J7865A 0 9 M12 x 50mm Hex Bolt 1 5J8264A 0 10 M8 Nyloc Nut 2 5L3119C 0 11 M8 Flat Washer 4 5L3162K mm Star-Lock Capped 2 5L3503Z 0 13 M12 Nyloc Nut 1 5L3519C 0 14 M12 Flat Washer 2 5L3562K 0 Issue Status 15 1 / 8 " x 3 / 8 " Pop Rivet 1 5M0203G 0 16 M8 Nut Cap 2 5N0028X 0 17 M12 Nut Cap 1 5N0030X 0 18 Medium Cable Tie 1 5S0316Z 0 19 Cable Tie Base 1 5S0320Z 0 20 Large Curly Wrap 0.2 5S0327Z 0 21 Serial Label Issue Date 3/96 10/96 4/98 9/99 E.C.N
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13 PARTS LIST HYDRAULIC KIT 2M2084Z Issue 13 Reference Description Quantity Part 1 Pump Mounting Bracket 1 3A0142Z 1 2 Pump Ring 1 3A0143Z 2 3 Left Hand Foot Lever 1 3A2012Z 5 4 Right Hand Foot Lever 1 3A2014Z 5 5 Ram Fixing Pin 1 3A2088Z 0 6 Spacer (25mm) 2 3G9436Z 0 7 Hydraulic Ram 1 5F5100Z 0 8 M6 x 12mm Countersunk Set Screw 1 5J7656Y 0 9 M8 x 55mm Hex Bolt 2 5J7865A 0 10 M6 Shakeproof Washer 1 5L2955K 0 11 M8 Nyloc Nut 2 5L3119C 0 12 M8 Flat Washer 4 5L3162K mm Star-Lock Capped 2 5L3503Z x30mm Spirol Pin 2 5M3161E 0 15 M8 Nut Cap 2 5N0028X 0 16 Pedal Rubber 2 5T3200Z 0 17 Pedal Sticker 2 5U1066Z 1 18 Serial Label Issue Status Issue Date 3/97 4/98 7/98 3/00 8/00 5/01 E.C.N
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15 PARTS LIST 115V HANNING RAM KIT (UL SPECIFICATION) 2M2085Z Issue 02 Reference Description Quantity Part 1 UL Junction Box 1 2Z3000Z 0 2 Motor Mounting Bracket 1 3A2006Z 0 3 Ram Fixing Pin 1 3A2088Z 0 4 Spacer (17.5mm) 2 3G9435Z 0 5 Hanning Ram 115V (Type H) 1 5F0603Z 0 6 M8 x 55mm Hex Bolt 2 5J7865A 0 7 M12 x 50mm Hex Bolt 1 5J8264A 0 8 M8 Nyloc Nut 2 5L3119C 0 9 M8 Flat Washer 4 5L3162K mm Star-Lock Capped 2 5L3503Z 0 11 M12 Nyloc Nut 1 5L3519C 0 12 M12 Flat Washer 2 5L3562K 0 Issue Status 13 1 / 8 " x 3 / 8 " Pop Rivet 1 5M0203G 0 14 M8 Nut Cap 2 5N0028X 0 15 M12 Nut Cap 1 5N0030X 0 16 Medium Cable Tie 1 5S0316Z 0 17 Cable Tie Base 1 5S0320Z 0 18 Large Curly Wrap 0.2 5S0327Z 0 19 Serial Label Issue 1 2 Date 4/98 9/99 E.C.N
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17 PARTS LIST FOOTFRAME ASSEMBLY 2M3220Z Issue 01 Reference Description Quantity Part 1 Hinge Pin 2 3A3243Z 0 2 Release Bar 1 3A3245Z 0 3 Footframe 1 3A3269Z 0 4 Trunnion 1 3A9040Z 1 5 Locking Gas Strut 270N 1 5G2000Z 0 6 M6 x 55mm Hex Bolt 2 5J7665A 0 7 M12 x 40mm Hex Bolt 1 5J8262A 0 8 M6 x 40mm Pan Head Machine Screw 4 5K1241U 0 Issue Status 9 1 / 4 " Flat Washer 4 5L0362V / 8 " Capped Starlock 2 5L0803Z 0 11 M6 Nyloc Nut 2 5L2919C 0 12 M12 Nyloc Nut 1 5L3519C 0 13 M12 Flat Washer 3 5L3562K mm x 10mm Circlip (CSE Type) 2 5M3145S 0 15 M6 Nut Cap 2 5N0027X 0 16 M12 Nut Cap 1 5N0030X / 8 " End Cap 2 5N0300L 0
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19 PARTS LIST MERIT 2 SECTION TOP ASSEMBLY 2M3221Z Issue 04 Reference Description Quantity Part 1 Top Frame 1 3A3267Z 2 2 Pivot Pin (335mm) 1 3G2090Z 2 3 Spacer Sleeve (161.5mm) 2 3G2091Z 0 4 Spacer Sleeve (22mm) 2 3G2092Z 1 5 H Section Pivot Pin 1 3G3211Z 2 6 Spacer Sleeve (10.5mm) 2 3G3212Z 1 7 M6 x 25mm Pan Head Screw 6 5K1238U 0 Issue Status 8 3 / 4 " Capped Starlock 2 5L0903Z 0 9 2" x 1" x 10-14G Insert 6 5N1409Z mm Insert 6 5N2300M 0 \\MAIN_SERVER\WORKDOCS\P-LIST\2M3221Z.DOC 27 th July 1999 DCN 906
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21 PARTS LIST MERIT 3 SECTION TOP ASSEMBLY 2M3222Z Issue 04 Reference Description Quantity Part 1 Top Frame 1 3A3268Z 2 2 Pivot Pin (335mm) 1 3G2090Z 2 3 Spacer Sleeve (161.5mm) 2 3G2091Z 0 4 Spacer Sleeve (22mm) 2 3G2092Z 1 5 H Section Pivot Pin 1 3G3211Z 2 6 Spacer Sleeve (10.5mm) 2 3G3212Z 1 7 M6 x 25mm Pan Head Screw 6 5K1238U 0 Issue Status 8 3 / 4 " Capped Starlock 2 5L0903Z 0 9 2" x 1" x 10-14G Insert 6 5N1409Z mm Insert 4 5N2300M 0 \\MAIN_SERVER\WORKDOCS\P-LIST\2M3222Z.DOC 27 th July 1999 DCN 906
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23 PARTS LIST 230v SINGLE MAGNETIC RAM KIT WITH BATTERY BACKUP 2M3226Z Issue 03 Reference Description Quantity Part 1 Motor Mounting Bracket 1 3A2006Z 0 2 Ram Fixing Pin 1 3A2088Z 0 3 Mounting Plate 1 3A3248Z mm Spacer 1 3G9434Z mm Spacer 2 3G9437Z 0 6 MAX30-A200415A F8300Z v/24v Magnetic Control Box 1 5F8500Z 0 8 M8 x 60mm Hex Bolt 2 5J7866A 0 9 M12 x 50mm Hex Bolt 1 5J8264A 0 10 No.10 x 1 / 2 " Pan Head Screw 1 5K0407X 0 11 M5 x 20mm Pan Head Screw 4 5K1137N 0 12 M4 x 30mm Csk Posidrive Screw 4 5K1839V 0 13 M4 Nyloc Nut 4 5L2719C 0 14 M4 Flat Washer 4 5L2762K 0 15 M5 Nyloc Nut 4 5L2819C mm Shakeproof Washer 1 5L2855K 0 17 M5 Flat Washer 8 5L2865K 0 18 M8 Nyloc Nut 2 5L3119C 0 19 M8 Flat Washer 4 5L3162K mm Starlock Capped 2 5L3503Z 0 21 M12 Nyloc Nut 1 5L3519C 0 22 M12 Flat Washer 2 5L3562K 0 23 M8 Nut Cap 2 5N0028X 0 24 M12 Nut Cap 1 5N0030X 0 25 Earth Wire 1.5mm 0.1 5S0216Z 0 26 P Clip 2 5S0310Z mm Crimped Eyelet 2 5S0335Z mm Cleats 2 5T5600Z 0 29 Huntleigh Akron Label 1 5U1006Z 2 30 Serial Label Issue Status Issue Date 11/97 4/98 3/00 E.C.N
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25 PARTS LIST 115v SINGLE MAGNETIC RAM KIT WITH BATTERY BACKUP 2M3227Z Issue 03 Reference Description Quantity Part 1 Motor Mounting Bracket 1 3A2006Z 0 2 Ram Fixing Pin 1 3A2088Z 0 3 Mounting Plate 1 3A3248Z mm Spacer 1 3G9434Z mm Spacer 2 3G9437Z 0 6 MAX30-A200415A F8300Z v/24v Magnetic Control Box 1 5F8400Z 0 8 M8 x 60mm Hex Bolt 2 5J7866A 0 9 M12 x 50mm Hex Bolt 1 5J8264A 0 10 No.10 x 1 / 2 " Pan Head Screw 1 5K0407X 0 11 M5 x 20mm Pan Head Screw 4 5K1137N 0 12 M4 x 30mm Csk Posidrive Screw 4 5K1839V 0 13 M4 Nyloc Nut 4 5L2719C 0 14 M4 Flat Washer 4 5L2762K 0 15 M5 Nyloc Nut 4 5L2819C mm Shakeproof Washer 1 5L2855K 0 17 M5 Flat Washer 8 5L2865K 0 18 M8 Nyloc Nut 2 5L3119C 0 19 M8 Flat Washer 4 5L3162K mm Starlock Capped 2 5L3503Z 0 21 M12 Nyloc Nut 1 5L3519C 0 22 M12 Flat Washer 2 5L3562K 0 23 M8 Nut Cap 2 5N0028X 0 24 M12 Nut Cap 1 5N0030X 0 25 Earth Wire 1.5mm 0.1 5S0216Z 0 26 P Clip 2 5S0310Z mm Crimped Eyelet 2 5S0335Z mm Cleats 2 5T5600Z 0 29 Huntleigh Akron Label 1 5U1006Z 2 30 Serial Label Issue Status Issue Date 11/97 4/98 3/00 E.C.N
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27 PARTS LIST LARGE WHEEL BASE FRAME 2M3261Z Issue 07 Reference Description Quantity Part 1 H Section 1 3A2081Z 3 2 Link Bar 1 3A2085Z 0 3 Wheel Linking Bar 1 3A3254Z 0 4 Large Wheel Base Frame 1 3A3261Z 3 5 Drilled Link Bar 1 3A3262Z 0 6 Linking Lug 2 3A3263Z 0 7 Hexagonal Cam 1 3F3251Z mm x 40mm Drilled Insert 2 3F3252Z 0 9 Pivot Pin (437mm) 1 3G2089Z 2 10 Spacer Sleeve (22mm) 2 3G2092Z 1 11 Spacer Sleeve (40.5mm) 2 3G3213Z 0 12 Short Hexagonal Cam 1 3H3253Z mm Integral Directional Castor 1 5H1204E mm Integral Braking Castor 3 5H1212E 0 15 M6 x 20mm Hex Set Screw 2 5J7658N 0 Issue Status 16 1 / 4 " Flat Washer 6 5L0362V / 4 " Capped Starlock 4 5L0903Z 0 18 M6 Nyloc Nut 2 5L2919C mm Open Cap Starlock 2 5L3506Z / 4 " x 1" Seloc Pin 2 5M0408C " x 1" x 10-14G Insert 10 5N1409Z mm x 40mm x 2-4mm End Cap 4 5N3737Y / 4 " x 16G Round Insert 2 5N9207M 0 24 Nylon Foot Lever 2 5T0028Z 1 25 Pedal Rubber 2 5T3200Z 0 26 Huntleigh Akron Label 1 5U1006Z 2 27 Pedal Sticker 1 5U1065Z 1 28 Pedal Sticker 1 5U1066Z 1 Issue Date 2/97 3/97 6/97 4/98 9/98 12/98 05/00 E.C.N /830/
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29 PARTS LIST 'A' HEADFRAME ASSEMBLY 2N0126Z Issue 01 Reference Description Quantity Part 1 Hinge Pin 2 3A3243Z 0 2 Release Bar 1 3A3245Z 0 3 Headframe 1 3A3264Z 0 4 Trunnion 1 3A9040Z 1 5 Locking Gas Strut 200N 1 5G2200Z 0 6 M6 x 55mm Hex Bolt 2 5J7665A 0 7 M12 x 40mm Hex Bolt 1 5J8262A 0 8 M6 x 40mm Pan Head Machine Screw 4 5K1241U 0 Issue Status 9 1 / 4 " Flat Washer 4 5L0362V / 8 " Capped Starlock 2 5L0803Z 0 11 M6 Nyloc Nut 2 5L2919C 0 12 M12 Nyloc Nut 1 5L3519C 0 13 M12 Flat Washer 3 5L3562K mm x 10mm Circlip (CSE Type) 2 5M3145S 0 15 M6 Nut Cap 2 5N0027X 0 16 M12 Nut Cap 1 5N0030X / 8 " End Cap 2 5N0300L 0 \\MAIN_SERVER\WORKDOCS\P-LIST\2N0126Z.DOC 12th August 1998
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31 PARTS LIST HANNING SINGLE HANDSWITCH ASSEMBLY 2Z0300Z Issue 03 Reference Description Quantity Part 1 Handswitch 1 5F2100Z 0 2 Large Curly Wrap S0327Z 0 3 Self Adhesive Magnet 1 5T8400Z 0 4 Switch Label 1 5U1034Z 0 Issue Status Issue 3 Date 1/96 E.C.N. 746
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33 PARTS LIST HANNING SINGLE FOOTSWITCH ASSEMBLY 2Z0400Z Issue 04 Reference Description Quantity Part 1 Footswitch 1 5F2000Z 0 2 Round Air Pipe 2.5 5F7000Z 0 3 Large Curly Wrap S0327Z 0 Issue Status Issue 4 Date 1/96 E.C.N. 746
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35 PARTS LIST A mm TWIN CHROME COT SIDES A1036 Issue 05 Reference Description Quantity Part 1 Fixation Member 4 3A3226Z 0 2 Fixing Pin 4 3A9490Z 1 3 Cot Side 2 3A9493Z 1 4 M10 x 80mm Hex Bolt 4 5J8070A 0 5 6mm Capped Starlock 8 5L2903Z 0 6 M10 Nyloc Nut 4 5L3319C 0 7 M10 Flat Washer 4 5L3362K 0 Issue Status 8 3 / 16 " Fastex Fastener 2 5M0331D 0 9 M10 Nut Cap 4 5N0029X 0 10 Mounting Block 4 5T0089Z 2 Issue Date 2/98 9/98 10/98 1/99 9/00 E.C.N
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37 PARTS LIST A mm TWIN CHROME COT SIDES A1037 Issue 05 Reference Description Quantity Part 1 Fixation Member 4 3A3226Z 0 2 Fixing Pin 4 3A9490Z 1 3 Cot Side 2 3A9494Z 1 4 M10 x 80mm Hex Bolt 4 5J8070A 0 5 6mm Capped Starlock 8 5L2903Z 0 6 M10 Nyloc Nut 4 5L3319C 0 7 M10 Flat Washer 4 5L3362K 0 Issue Status 8 3 / 16 " Fastex Fastener 2 5M0331D 0 9 M10 Nut Cap 4 5N0029X 0 10 Mounting Block 4 5T0089Z 2 Issue Date 2/98 9/98 10/98 1/99 9/00 E.C.N
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39 PARTS LIST MERIT PAPER ROLL HOLDER Issue 03 Reference Description Quantity Part 1 Paper Roll Holder Frame 1 3A8511Z 0 2 End Cap with 12.7mm Hole 1 3F3632Z 0 3 End Cap with mm Hole 1 3F3633Z 0 4 Spacer (15.5mm) 1 3G3620Z 0 5 Paper Roll Tube 1 3G3621Z 0 6 Paper Roll Sleeve 1 3G3634Z 0 7 Spring 40 x 8.5 x G4400Z 0 8 No.10 x 1" Roundhead Woodscrew 5 5K0411Z 0 9 End Cap 3 / 8 " I.D. 2 5N0300L 0 10 Low Shrink Temperature S0333Z 0 Issue Status \\MAIN_SERVER\WORKDOCS\P-LIST\3294.DOC 5 th March 1999
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