Pin & Socket Connectors

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1 Passive (friction) lock 1 to 1 circuit housings Panel and PCB mountable One piece strain reliefs available (42148 Series) Mating headers available (See notes 2, 3, and 4) Male and female terminals may be used in receptacle housing U.L. File No. E217 CSAFile No. LR180 Pin & Socket Connectors.03" Power Connector Housings Due to the numerous options on this page, pricing is not shown. Call for pricing and availability. These housings accept.03 diameter standard crimp or PC terminals, ordered separately below. Specifications Voltage: 20V Current:.0Amax. Housing: Nylon, UL4V2 Temperature: 40 to +10 o C Ckt. I.D. Shown is Mating Side of r e c e p t a c l e ; Wire side of plug SeriesCircuit Size Amperes/Circuit (Max) Voltage Rating (Max) Vertical Headers Receptacles BC Panel Cutout Plugs D E BC Panel Cutout D E * , ,2,3 & Positive lock configuration available 2 Vertical header (shrouded) available, Request information on 30 Series 3 Vertical header (unshrouded) available, Request information on 1840 Series & & , 3 & , 3 & , 3 & Vertical headers may be assembled using PC tail terminals in standard housings Rating based on fully loaded housing * Tested to,000 volts with no diaelectric breakdown & Electrical Resistance: MV voltage drop per amp, + 10% 1st engagement th engagement 3.1. High Voltage Test: withstands 100 volts RMS for 60 seconds min. applied between adjacent terminals. Temperature Rise: 30 o C maximum for all connectors at maximum rated current. Current Rating: Amperage rating up to amps on some sizes..03" Diameter Terminals Standard 0.3 Terminal Crimp Wi r e S i z e Standard Brass.010" plated I n s u l a t i o n M a l e / F e m a l e Chain Form Order No. Loose Form Order No. Application Tooling Order No.'s D i a m e t e r S e r i e s M a l e F e m a l e M a l e F e m a l e Hand To o l TM42 Die* Mini Mac Die* Extraction To o l.06/ /.0 Select Gold (0µ" min.).06/ /.0 110/ / / / / /1433 Select Gold (1µ"min.) / / / / / / / /1381 * Die only, does not include press or spare tooling " Diameter Terminals Continued on following page

2 *Die only, does not include press or spare tooling. Friction lock Panel and PCB mountable 1piece strain relief avaiable (41316 series) Polarized housing assures proper mating Male and female terminals may be used in receptacle housing Pin & Socket Connectors Male Female Solder Tail 0.14" (3.68) Crimp Wire Insulation Male/Female Chain Form Order No. Loose Form Order No. Application Tooling Order No.'s Size Diameter Series Male Female Male Female Hand Tool TM42 Die* Mini Mac Die* Extraction Tool P.C. Tail For Standard.03 Housing Only () Not for use with 311 Series 1376/ For Standard.03 Housing Only (Select Gold 30µ ) Not for use with 311 Series 1376/ For 311 Housing Only () 2606/ PhosBronze.010 Plated / / Select Gold (30µ ) /.160 / PhosBronze.008 Plated /6310 / " (2.36).03 Diameter Terminals (continued) PC Tail Terminals 0.0" (3.00) Power Connector Housings Due to the numerous options in this section, pricing is not shown. Call for pricing and availability. These housings accept.062 diameter standard crimp or PC terminals, ordered separately. ULFile No E217 CSAFile No. LR180 Specifications Voltage: 20V Current:.0Amax. Housing: Nylon, UL4V2 Temperature: 40 to +10 o C M o u n t i n g H o l e D e t a i l Ckt. I.D. Shown is Mating Side of receptacle; Wire side of plug SeriesCircuit Size Amperes/Circuit (Max)* Voltage Rating (Max)* R e c e p t a c l e s B C P a n e l D Cutout P l u g s D i m e n s i o n A B C Panel C u t o u t D E E * Rating based on fully loaded housings.062" Connector Housings Continued on following page

3 Pin & Socket Connectors.062 Connector Housing continued Due to the numerous options on this page, pricing is not shown. Call for pricing and availability. These housings accept.062 diameter standard crimp or PC terminals, ordered separately below. Ckt. I.D. Shown is Mating Side of r e c e p t a c l e ; Wire side of plug SeriesCircuit Size Amperes/Circuit (Max)* Voltage Rating (Max)* Receptacles B C Panel D CutoutE Plugs B C Panel D Cutout E * 36 circuit on a.16 pitch (4.1mm) * * * * Diameter Terminals Since 138, the people of Molex have provided the expertise, products and worldwide service our customers need to help them complete in the global mar ketplace. Molex is the world s second largest manufacturer of electronic, elec trical and fiber optic interconnection products and systems; switches and application tooling. Our connectors are used just about everywherefrom com puters to consumer products, automo tive to networking, industrial applications to telecommunications. Electrical Resistance: MV voltage drop per amp on mated terminal, + 10% 1st engagement th engagement 3.4. High Voltage Test: Withstands 100 volts RMS for 60 seconds min. applied between adjacent terminals. Temperature Rise/Operating Range: 30 o C maximum for all connectors at maximum rated current. Current Rating: amps. Crimp Wire Size Insulation Diameter Standard Brass.010 Plated / /.00 Male/Female Series 160/ /18 Chain Form Order No. Loose Form Order No. Application Tooling Order No.'s *Die only, does not include press or spare tooling. PCB Hole Layout for 162 Series o n l y Male Female Male Female Hand Tool TM42 Die* Mini Mac Die* Extraction Tool Standard Terminal Select Gold (1µ min.) /.0 160/ / / Select Gold (30µ min.) /.0 160/ / / Select Gold (30µ min.) in Contact Area /Lead Crimp Area /.0 160/ / / PhosBronze.006 PlatedRecommended for housings of 1 circuits and larger /.0 / /.00 / PC Terminal Plated / / / / Select Gold (1µ min.)recommended for housings of 1 circuits and larger /.0 / /.00 / Select Gold (1µ min.) / / P.C. Tail Brass.008 for standard.062 housings only. Plated 1778/ Selected Gold (20µ ) 1778/

4 Notes: 1 Replace XX with circuit sizes 3 /Lead (0/10) over phosphor bronze 4 20 micro inch overall gold over nickel on brass Cutting tool available for Breakaway product Order No Micro inch select gold over phosphor bronze 30 microinch select gold available 7 Available with kinks and/or backwalls removed. FIG 1 Breakway Nylon (4 V0) 236 ckts. Breakaway & Solid Headers KK.100 Centerline Headers Due to the numerous options on this page, pricing is not shown. Call for pricing and availability XX XX3 Solid Nylon (4 V0) 228 ckts (red) 42 (White) 22032XX XX XX XX XX8 Voltage: 20V Current: 4.0A Pitch:.100 C o n t a c t : phosphor bronze,.02 square (breakaway headers); brass,.02 square (solid headers) Temperature: 0 to 7 o C Housing: glassfilled nylon (except types 4030, 404, 6373, 7478red nylon Approvals: ULListed; CSACertified 1 Sized 2 to 36 circuits Easy breakaway to smaller sizes Drawn.64mm (.02 ) square wire provides four sided smooth surface All headers available in various pin lengths Kinked solder tails for additional PCB retention Voided options available (red) 4213 (White) Friction Lock Friction Lock Polarizing Wall Polarizing Wall 22286XX XX XX XX XX XX XX XX XX XX XX XX2 2202XX1 222XX XX XX0 223XX XX1 221XX (Edge mount only) 2203XX1 222XX4 3 4 Series 8624 and CGrid Dual Row Breakaway Headers These headers mate with 78 Shunts, CGrid receptacles, MX0 Connectors, SLCrimp and IDThousings 7 6 Sizes 4 to 80 circuits Stackable sidetoside and endtoend (on unbroken edges) Easy breakaway to smaller sizes Drawn.02 square wire provides 4sided smooth surface Voltage: 20V for quality interface Current: 3.0A Low profile versions are.200 high Housing: glassfilled polyester, UL4V0 Contact: phosphor bronze Temperature: 40 to + 10 o C A p p r o v a l s : U L L i s t e d, C S A Certified (Series ULonly) Note: dimensions are in inches Series Dual Row, Vertical 1 microinches min. select gold 30 microinches min. select gold 10 microinches tin/lead, nickel overall Order Number 1081XX1 1082XX XX Series Low Profile, Dual Row, Right Angle 1 microinches min. select gold 30 microinches min. select gold 10 microinches tin/lead, nickel overall 1081XX6 1082XX XX Replace "XX" with number of circuits, 0480 (even numbers only).

5 .100" Dual Row PCB Connectors & Shunts Series 70 CGrid PCB Connectors This is a high profile, dual row, verticalmount, PCB connector for.062 thick PCBs, parallel and perpendicular stacking; also for PCBtoharness and PCBtochassis connections. Mates with CGrid breakaway and shrouded headers. Voltage 20V; current: 2.A; Contact Resistance: 1mΩ max.; Housing: black glassfilled polyester, UL 4V0; Contact: phosphor bronze; Temperature: 40 to 10 o C; UL Listed; CSACertified. Sizes 4 to 40 circuits High profile:.340 high Dual beam box contact Stackable endtoend & sidetoside on.100 x.100 grid Standoffs facilitate post solder cleaning Tail Length:.0 Price 14432XX 1444XX 1413XX 1 microinches min. selected gold 30 microinches min. selected gold 10 microinches tin/lead Replace "X X" with number of circuits per row (0240) Example 20 circuit = Call Series 7173 CGrid PCB Connectors This is a dual row, right angle, early entry, flangeless, PCB receptacle designed for perpendicular stacking. The early entry contact provides.040 additional gold wipe on the male post. Voltage: 20V; Current: 2.0A; Contact Resistance: 1mΩ max.; Housing: black glassfilled LCP, UL4V0; Contact: phosphor bronze; Temperature: 40 to 10 o C. Tail Length:.0 Stackable endtoend Flangeless with lower row pin stop offered, call Closed bottom insulator to prevent solder wicking SMT version 717 available XX 1 microinches gold Price Call Replace "X X" with number of circuits per row (46) Open Top Series 78 CGrid 2Circuit Shunt/Jumper This 2circuit,.100 pitch, shunt/jumper is a low cost alternative to DIP switches, mates with all CGrid breakaway headers, and is available in both closed top and open top versions. Specifications; Voltage: 20V; Current:.0A; Contact Resistance: 1mΩ max.; Housing: glassfilled polyester, UL 4V0; Temperature: 40 to +10 o C; ULListed, CSACertified. Easily applied no soldering Reliable no accidental disconnects Low cost alternative to DIPswitches Increases current flow & decreases resistance vs. DIP switches Dual beam terminals; 2 points of contact per pin Open and closed top versions Closed top prevents upside down mating Stackable endtoend and sidetoside Closed Top Microinches Gold 30 Microinches Gold 10 Microinches Ti n / L e a d 1 Microinches Gold 30 Microinches Gold 10 Microinches Ti n / L e a d Glossary Price Call Price Call Shunt: A device used to divert part of an electric current. Dual Beam: A type of stampedandformed contact where the female contact holds the male contact between two beams.

6 PCB and Wire Connectors 26 Series KK.100 Crimp Terminal Housings Due to the numerous options on this page, pricing is not shown. Call for pricing and availability. These housings are used with 27, 64 or 4172 Series terminals, ordered separately below. These housings are available in circuits and come with or without locking ramp and polarizing ribs. They mate with Molex KK.100 pitch headers and.02 pins. Use with 27, 64 or 4172 Series terminals. Optional polarizing key and polarizing peg are also available. ULListed, CSA Certified. Specifications Voltage: 20V Current: phosphor bronze contacts, 4.0A; brass contacts, 2.A Contact Resistance: 20mΩ max. Housing: Nylon, UL4V2 Temperature: 0 to +7 o C Mfr. s Type 220XX7* 22013XX7* 220XX1 Polarizing Key Order Number Description With Locking Ramp With Locking Ramp and Polarizing Ribs Without Locking Ramp or Ribs *Replace "X X" with number of circuits per row (022) Replace "X X" with number of circuits per row (0) Polarizing Peg Order Number Dimensions (inches) C i r c u i t s Dim. A C i r c u i t s Dim. A C i r c u i t s Dim. A These standard cantilever terminals provide high contact pressure, accommodate wire from 22 to 30 AWG, and the wiping action cleans oxides when connector is mated. Use with 26, 01, 674 and housings. UL, Listed, CSA C e r t i f i e d. Series 27 and 64 KK.100 Crimp Terminals S p e c i f i c a t i o n s : Voltage: 20V; Current 4.A ( 6 4 Series); 2.A(27 Series); Contact Resistance: 20mΩ max.; Contact: phosphor bronze (64 Series), brass (27 Series); Insulation Range:.062 max. Series (Contact) 27 (Brass) 64 (Phos. Bronze) " " Use Hand Crimp Tool # No Platting Gold Plating Selective Gold Plating Reel No No Reel No Series 4044 and 4172 KK.100 Cat Ear Terminals Similar to 27/64 Series with cat ears that provide 2 high pressure points of contact. Suitable for high vibration requirements. Accommodates wire from 22 to 30 AWG. Use with 2 6, , 0 1 and housings. ULListed, CSA C e r t i f i e d. S p e c i f i c a t i o n s: Voltage: 20V; Current: 4.0A; Contact Resistance: 20mΩ max.; Contact phosphor bronze. No Reel No Series 4044 (Preferred Version in Europe) Hot /Lead Dip Plating Reel Series 4172 (Preferred Version in the Americas Hot /Lead Dip Plating Reel Use Hand Crimp Tool # Series 480 KK.100 AntiFishhooking Crimp Terminals This series avoids tangling at preassembly, accommodates wire from 2230 AWG and mates with 0 1 N M and housings. Available with cat ears. ULListed, CSACertified. S p e c i f i c a t i o n s: Voltage: 20V; Contact Resistance: 20mΩ max.; Contact: brass; tin/lead (available in gold and select gold); Temperature: 0 to +7 o C. Use Hand Crimp Tool # Wire Crimp Size 2230 Insulation Diameter.062" Series 480 /lead (2.0µm) B a g

7 .100 Dual Row Crimp Connector Housings These housings are available in sizes 4 to 4 circuits and are endtoend and sidetoside stackable for dual row connection to a.100 pitch grid pin field. Optional polarizing key available (on a carrier of 20 pieces per strip). They mate with Series 8624, 8723, 8724, and Molex dual row headers. Use with Series 7008 and 7181 crimp terminals, ordered separately. Mfr. s Type 222XX1 Due to the numerous options on this page, pricing is not shown. Call for pricing and availability. Housing: black glassfilled polyester, UL4V0 Temperature: 40 to +0 o C Note Replace "X X" with number of circuits, 04 4 (even numbers only) Series 7040 SL TM Crimp Housings Dimensions Order Number Circuits Dim. A Circuits Dim. A Circuits Dim. A Circuits Dim. A Circuits Dim. A Circuits Dim. A A Polarizing Key Series 7008 and 7181 SL TM Terminals Series 7008 is a standard female box crimp terminal. Series 7181 has a higher mating force making it ideal for low current/high vibration applications in small circuit sizes. Both types are dual beam, fully enclosed box contacts with dual tab strain relief and locking tang to secure terminal in housing. Both are used with 7040 housings above and mate with.100 center single row and dual row headers and.02 pins. The terminals listed are plated 1µ min. gold in select area over 0µ min. nickel overall with.7µ min. tin/lead in select area. Other plating options are available. ULListed, CSACertified Standard Female Crimp Terminals Series High Force Female Crimp Terminals.064 " max.060 " max Loose Order No Reel Order No Hand Tool Series " max.060 " max Loose Order No Reel Order No Hand Tool Volatge: 20V Current: 3A Contact Resistance: 1mΩ max. Contact: phosphor bronze Temperature: 40 to +0 o C Wire Accommodation: 22 to 24 and 24 to 30 AWG New Product News For the most uptodate information on Molex products, visit our web site at can also sign up to receive a monthly message that notifies you of new product information posted to our web site. These Molex Enouncements allow you to be the first to find out about our new products. Just look for the link on our home page or send a message indicating your interest to news@molex.com. There is a short subscription form to fill out (name, company, language preference and address), but then you will automatically receive the newest product notifications each month.

8 Product Cross Reference Breakaway & Solid Headers KK.16 Centerline Headers Due to the numerous options on this page, the prices are not listed. Call for pricing and availability. Your choice of breakaway or solid headers (with or without peg to provide retention to PCB during handling and soldering). All except breakaways are endtoend stackable. ULListed, CSACertified. Voltage: 20V; Current: 7.0A; Contact Resistance: 6mΩ max.; Housing: polyester, UL4V0; Contact: brass,.04 pins; Plating: (see table); Temperature: 0 to 7 o C. Description/Plating Solid Headers 218 Ckts. A XX0 Solid Headers w/pegs 218 Ckts A XX0 A XX1 1µ Select Gold 41771XXXX 42471XXXX 41661XXXX A A42472 A XX XX XX2 1µ Select Gold 41772XXXX 42472XXXX 41662XXXX Friction Lock A4171 A4241 A41671 Ti n 26604XX XX XX 1µ Select Gold 4171XXXX 4241XXXX 41671XXXX Friction Lock A XX0 2664XX XX6 1µ Select Gold 4172XXXX 4242XXXX 41672XXXX Polarizing Wall A XX3 1µ Select Gold 41681XXXX Polarizing Wall A XX4 1µ Select Gold 41682XXXX NOTES: 1. Replace "XX" with Circuit Size must be mounted at board edge 3. Available in 1µ or 30µ Select Gold (call for details) In 182, Andre Ampere determines the relationship between electrical current and strength of the accompanying magnetic field. Ampere is the first to develop measuring techniques for electricity. The practical unit of electrical current in named for Ampere.

9 PCB and Wire Connectors 416 Series KK.16 Crimp Terminal Housings Due to the numerous options on this page, the prices are not listed. Call for pricing and availability. The housing are used with the 2478, 278, 6338 or 728 Series terminals, ordered separately below. These housings are available in 220 circuits and comes with or without locking ramp and polarizing ribs. They mate with Molex KK.16 pitch headers or.04 pins. Use with 2478, 278, 6438, 6838 and 728 terminals. Optional polarizing key also available. UL Listed, CSA Certified Voltage: 20V Current: phosphor bronze contacts, 7.0A; brass contacts.0a Contact Resistance: 6mΩ max. Housing: polyester, UL4V0 Temperature: 0 to 7 o C Polarizing Key Order Number XX1 008XX3 008XX0 Replace "X X" with number of circuits per row (0220) Description With Locking Ramp With Locking Ramp and Polarizing Ribs Without Locking Ramp or Ribs Dimensions C i r c u i t s Dim. A C i r c u i t s Dim. A C i r c u i t s Dim. A Series 2478, 278, 6438, 6838, and 728 KK.16 Crimp Terminals Available in the standard double cantilever design or the Trifurcon TM design with 3 distinct points of contact, making it ideal for applications where high shock or vibration exists. Both designs also available in brass, accommodate wire from 18 to 26 AWG. Use with the 416 crimp terminal housings above. ULlisted, CSACertified. 20V AC max.; Current: 7.0A (18 AWG), 6.2A (20 AWG),.0A (22 AWG),.00A(24 AWG) 4.0A (26 AWG); Contact Resistance: 6mΩ max.; Contact: phosphor bronze; Plating: (see table); Temperature: 0 to 7 o C. Standard Trifurcon Standard Cantilever Terminal Series No. B a g Plating Gold Plating #1 Gold Plating # " max.06 " max Plating No. 1: 20µ min. gold in contact area with flash overall. Plating No. 2: 1µ min. gold in contact area only. Trifurcon Terminal (3 Points of Contact) Series. No " max.06 " max B a g Plating Gold Plating Select Gold Plating Crimp Tooling Wire Gauge 1824 AWG Wi r e 2226 AWG Wi r e Hand Tool MiniMac Die TM40 Die TM40 Press & Die NOTE: TM40 Die and MiniMac Die do not include press & spare tooling Molex offers a full line of Insulation Displacement Technology (IDT) terminating equip ment ranging from simple hand tools to fully automatic cable and discrete wire harness assembly machines. All tools are designed and manufactured using the latest technolo gies to ensure high quality in tool performance and in the product they produce.

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