8D Series Common Section

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1 MIL-DTL qualified crimp contacts µm gold plated #22D type Part number Ø M39029/ M39029/ Conductor section AWG Conductor section mm² External Ø over insulator Min Max Min Max Min Max #20 M39029/ M39029/ #16 #16 Coax M39029/ M39029/ M39029/ RG 174 RG M39029/ RG 316 #12 M39029/ M39029/ #12 Coax M39029/ M39029/ M39029/ RG 174 RG 179 RG M39029/ #10 Power #8 Coax #8 Concentric Twinax (= Triax) M39029/ M39029/ M39029/ M39029/ M39029/ M39029/ Please consult us RG 180 A/U ,76MIL-C17/ FILECA F.2703/14 RAYCHEM CHEMINAX FILOTEX M 17/

2 MIL-DTL qualified crimp contacts µm gold plated type Profile Color code #22D #20 #16 #16 Coax #12 #12 Coax #10 Power #8 Coax #8 Concentric Twinax (= Triax) Black / Blue / Orange Gray / Yellow / Orange Orange / Blue / Orange Brown / Green / Orange Yellow / Blue / Orange Red / Green / Orange Yellow / Red / Yellow Gray / Red / Yellow Green / Blue / Orange Orange / Green / Orange Gray / Green / Green White / Green / Green Brown / Brown / Red Blue / Brown / Yellow Gray / Red / Green Violet / Red / Green Violet / Blue / Orange Blue / Blue / Orange White / Red / Green Black / Orange / Green Crimp contacts compatibility 1.27µm gold plated = MIL-DTL qualified crimp contacts 0.8µm gold plated = SOURIAU crimp contacts plating thickness 0.8µm with 1.27µm 0.8µm with 0.8µm 1.27µm with 1.27µm T cycling Random vib. 200 C Vibration Sine vib. 20 C Sine vib. 200 C Shock High T exposure OK OK OK OK OK - - OK OK OK OK OK OK OK OK 65

3 SOURIAU crimp contacts - 0.8µm gold plated, without color code #22D type Part number Ø JJ Conductor section AWG Conductor section mm² External Ø over insulator Min Max Min Max Min Max #20 #16 # SA MJ MJ #8 Power For more information, please see p Boot Reductor #8 Coax Boot RG 180 A/U #8 Concentric Twinax (= Triax) Boot ,76MIL-C17/ FILECA F.2703/14 RAYCHEM CHEMINAX FILOTEX M 17/ #4 Power For more information, please see p Boot Reductor A #4 Power with reduced barrel Boot

4 SOURIAU crimp contacts - 0.8µm gold plated, without color code #22D #20 #16 #12 #8 Power For more information, please see p.117 type Boot Information JVS only JVS only For wire #8 For wire #10 #8 Coax Boot Reductor For wire #10 #8 Concentric Twinax (= Triax) Boot #4 Power For more information, please see p.117 #4 Power with reduced barrel Boot Reductor Boot For wire mm². Not included in connector Part number. Must be ordered separately. For wire mm² For wire 16 mm² For wire 10 mm² For wire 10 mm² Mating part #4 / Barrel #6 67

5 Straight PC tail contacts type PC tail type Part number Profile L M C #22D S L C S M JJ - M #20 C C L L #16 C C Coax #16 C A 900 #12 C C S: Specific PC tail L: Long PC tail M: Medium PC tail C: Short PC tail Note: PC tail contacts without shoulder also available. Please see page

6 Coax contacts #12 Designation Coax socket solder contact #12 Coax pin solder contact#12 Coax pin crimp contact #12 Coax socket crimp contact #12 Part number THA1-0151A THA1-0152A THA1-0155A THA1-0156A Solder cup type For other contacts type please consult us. Part number #22D # A 900 # A 900 # A 900 Crimp contacts: 1500 mating #22D #20 #16 #12 MIL-DTL contacts type Part number Color code (H) M39029/ Blue / Red / Black (J) M39029/ Blue / Brown / Yellow (H) M39029/ Blue / Red / Brown (J) M39029/ Blue / Brown / Green (H) M39029/ Blue / Red / Red (J) M39029/ Blue / Brown / Blue (H) M39029/ Blue / Red / Orange (J) M39029/ Blue / Brown / Gray Wire wrap contacts type Part number Ø (mm) Profile (mm) #22D JJ # Quadrax #8 contacts type Version PCB mount Crimp PCB mount Crimp Souriau Part Number Cross Norm T Impedance Sealing Release ETH1-1237A - 100Ω 125 C ETH1-1501A - 150Ω ETH1-1345A EN Ω 200 C ETH1-1503A - 150Ω ETH1-1238A - 100Ω 125 C ETH1-1502A - 150Ω ETH1-1346A EN Ω 200 C ETH1-1504A - 150Ω Sealed Rear 69

7 Thermocouple contacts type SOURIAU part numbers (without color code) Part numbers MIL-DTL contacts Profile and color code Ø (mm) Wire section Awg mm 2 Ø Over insulation (mm) min max min max min max - M39029/ #22D Chromel Red / Violet / Yellow - M39029/ Yellow / Grey / Yellow #22D Alumel - M39029/ M39029/ Brown / Violet / Yellow Orange / Grey / Yellow #20 Chromel Blue / Violet / Yellow Grey / Grey / Yellow #20 Alumel Green / Violet / Yellow Violet / Grey / Yellow Dummy contacts Size Part number # A016001A # # Filler plugs MS Part number (Rev. N) Color SOURIAU Part number Color #22D MS Black Black #20 MS Red A Red #16 MS Green A Blue #12 MS Orange A Orange These filler plugs are installed at the rear of unwired contact Direction of introduction to maintain connector sealing. in grommet 70

Wiring instruction Cable preparation and wire stripping #26 #22D #20 #16 #12 #8 #4 L L 4 6 12 L = length of wire stripping Insertion of wire in contact

8 mm Barrel When inserting the stripped wire into the contact barrel check that no strands are left outside and that the wire is visible through the wire

- s are inserted and extracted from the rear of the connector.

tip). Slide the tool down the cable until the tip of the tool abuts the contact retention shoulder.

1 2 - Introduce the contact into the required contact cavity in the insulator, pushing tool axialy, until the contact snaps into position in clip.

8 Wiring instruction Cable preparation and wire stripping #26 #22D #20 #16 #12 #8 #4 L L L = length of wire stripping Insertion of wire in contact barrel Conductor insulation 0.5 to 0.8 mm Barrel When inserting the stripped wire into the contact barrel check that no strands are left outside and that the wire is visible through the wire inspection hole in the barrel. Wire Inspection hole Important: - Slide any accessories over wire strands before carrying out the following operations. - s are inserted and extracted from the rear of the connector. Insertion of the contacts Extraction of the contacts 1 - Engage the crimp cable / contact asembly into the longitudinal slot of the plastic tool (coloured tip). Slide the tool down the cable until the tip of the tool abuts the contact retention shoulder Engage the appropriate cable into the longitudinal slot of the tool with the white tip towards connector Introduce the contact into the required contact cavity in the insulator, pushing tool axialy, until the contact snaps into position in clip Slide the tool down towards the contact. Insert the tool in the insulator until it abuts the contact shoulder Withdraw the tool from rear. Check that contact is firmly locked by pulling wire gently. When connector is fully loaded, check the position of contact tips. They should all be in the same plane. Nota: For larger s of cable which are stiff enough manual insertion without tool is preferable Holding the tool-contact and cable assembly together, remove them simultaneously. 3 71

9 Tooling Crimping tools #26 #22D #20 #16 #12 #8 Power #4 Power #12 Coax M39029/ M39029/ #12 Coax M39029/ M39029/ #16 Coax #8 Coax #8 Concentric Twinax ( = Triax ) type Plier M22520/1-01 Plier M22520/2-01 (Souriau ) Plier M300BT Plier * M22520/23-01 Turret Part number Locator Part number Locator Turret Norm Souriau Norm Souriau Part number Part number Locator Part number M22520/ M22520/ M22520/ M22520/ M22520/ M22520/ pin type Plier M22520/2-01 (Souriau ) Plier M22520/31-01 SP 593 M22520/ Plier M22520/4-01 M22520/23-04 M22520/23-11 Plier M22520/5-01 Locator Part Number Locator Part number Locator Part Number Die set Part Number Inner Outer Inner M22520/ M22520/5-03 Outer - M22520/ Inner M22520/ Outer - - M22520/ Inner M22520/ Outer M22520/5-05 closure B Inner K Middle Y631 closure B Ferrule Y631 closure A * Pneumatic plier Note: for the #10 contact s plier and locator, please consult us. 72

Insertion & extraction tools Material Part number Color MIL standard Souriau Insertion Extraction #26 Plastic - 8599-0399 900 Black White #22D Plastic M81969/14-01 - Green White #20 Plastic

10 Insertion & extraction tools Material Part number Color MIL standard Souriau Insertion Extraction #26 Plastic Black White #22D Plastic M81969/ Green White #20 Plastic M81969/ Red Orange #16 Plastic M81969/ Blue White #12 Plastic M81969/ Yellow White #10 Plastic M81969/ Grey - #8 #4 Plastic M81969/ Green Metallic Plastic M81969/ Blue Metallic Backshell tightening tools Backshell tightening pliers, part number: Square jaws (order 2 jaws), part number: Tightening support Part number: This tool is made up of dummy receptacles housings of all 9 s for all key polarisation, and secures free connectors during wiring and fitting of rear accessories. Tightening of rear accessories: Shell Max torque in m/dan Slackening tools Strap clamp, part number: Spare strap, part number:

11 Accessories Plastic protective caps* Shell Caps for receptacles Caps for plugs * Excepted 8D composite version (X): supplied without cap Caps for composite plugs only (J & M) Antistatic caps for receptacles Antistatic caps for plugs Antistatic caps for composite plugs only (J & M) 9 (A) MS R A MS R MS RF N N 11 (B) MS R A MS RF 70198N N 13 (C) MS R MS RF N N 15 (D) MS R MS RF N N 17 (E) MS R MS RF N N 19 (F) MS R A A MS RF N N 21 (G) MS R A A MS RF N N 23 (H) MS R A MS R MS RF N 70472N 25 (J) J599ABC6009A00 J599ABC6009A N MS RF MS RF Gaskets Shell * For front mounting Gasket for receptacles Type 0* (ordered separately) O ring for receptacle Type 7 9 (A) AS (B) AS (C) AS (D) AS (E) AS (F) AS (G) AS (H) AS (J) AS

12 Orientations Viewed from front face of receptacle Viewed from front face of plug Shell 9 (A) 11 (B) 15 (D) 13 (C) 17 (E) 21 (G) 19 (F) 23 (H) 25 (J) Angles N A B C D E T V A B C D A B C D A B C D A B C D A B C D Panel cut-out G Square flange receptacle (Type 0) Jam nut receptacle (Type 7) ØC G ØC ØE A A F ØB ØD Rear mounting* Front mounting Shell A G B min. C ±0.13 D min. E F 9 (A) (B) (C) (D) (E) (F) (G) (H) (J) * * For Type 0 composite shell rear mounting: mm. Max. thickness panel for receptacle: Type 0: front mounting = 3.2 mm, rear mounting = 2.5 mm Type 7: 3.2 mm Note: All dimensions are in millimeters (mm) 75

13 Coordinates for straight PC tail terminations Viewed from front face of male insulator Hole s: 1mm min. (#22 and #20 contacts) and 1.3mm min. (#16 contact) coordinates in mm. 09 / A A B C / B A A A B B B C C D D E

14 11 / B A A B B C C D D E E F F G / C A A B B C C D D E F G H A F B G C H D J E K

15 15 / D A A K A L B B L B M C C M C N D D N D P E E P E R F R F S G S G T H T H U J U J V K A B C D E F G H J K L M

16 17 / E J K L M N P R S T U A A A V B B B W C C C X D D D Y E E E Z F F F a G G b H H c A N B P C R D S E T F U G V H W J X K Y L Z M

17 19 / F A A T B B U C C V D D W E E X F F Y G G Z H J H J a b K K c L L d M e N f P g R h S j

18 21 / G A J B K C L D M E N F P G R H S Z a b c d A P d e f B R e g C S f A M h D T g B N i E U h C P j F V i D R k G W j E S m H X k F T n J Y m G U p K Z n H V q L a p J W r M b q K X s N c r L Y t

19 23 / H 21 A B N m n C P p D R q E S r F G T U s t H V u J W v K X w L M Y Z x y N a z P b AA R c BB S A G d CC T B H e DD U C J f EE V D K g FF W E L h GG X F M k HH / J 04 R q J S r K T s L U t M V u N W v P X w R Y x S Z y T a z U b c AA BB V W d CC X e DD A Y A H f EE B Z B J g FF C a C K h GG D b D L k HH E c E M m JJ F d F N n KK G e G P p LL H f

20 25 / J A Z V t B a W u C b X v D c Y w E d Z x F e a y G f b z H g c AA J h d BB K k e CC L M m n f g DD EE N p h FF P q A K i GG R r B L j HH S s C M k JJ T t D N m KK U u E P n LL V v F R p MM W w G S q NN X x H T r PP Y J U s

21 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Souriau:

8ST Series VG96912 & JN1003. Connection Technologies

8ST Series VG96912 & JN1003. Connection Technologies Connection Technologies Contents Overview Presentation... 06 Applications... 06 A universal product platform... 07 Contact layouts... 08 Contact layouts (matrix)... 12 Cross reference list... 14 Dummy