WIESON TECHNOLOGIES CO., LTD.

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Derick Ross
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1 TABLE OF CONTENT 1. Scope Reference Documents Material and Components Design and Construction Rating Performance and Test Descriptions Test Requirements and Procedures Summary 3 8. Product Qualification and Requalification Test Sequence Quality Assurance Provisions. 11 Rev Date Description Edited by Approvals A 2018/05/8 Issue Sky Hsu Prepared : Sky Hsu Checked : Laboratory Approved : Sky Hsu C.H. Lin Jim No part of the information shown on this document may be used in any way without office stamp or written consent of WIESON CO., LTD 1

2 1. Scope : This specification covers the requirements for product performance, test methods and quality assurance provisions of. 2. Reference Documents : The following documents form a part of this specification to the extent specified herein. Unless otherwise specified, the latest edition of the document applies. In the event of conflict between the requirements of this specification and the product drawing, the product drawing shall take precedence. In the event of conflict between the requirements of this specification and the referenced documents, this specification shall take precedence. A. EIA-364 : The Test Sequence and Test Procedures for Electrical Connectors and Sockets. B. UL Std-94 : Test for Flammability of Plastic material for Parts in Devices and Appliances. C. RJ 45 cavities conform to fcc rules and regulation part Material of Components : A. Housing : Thermoplastic, UL94V-0 Rated B. Contact : Copper Alloy C. Shell(Option) : Copper Alloy 4. Design and Construction : Product shall be of the design, construction and physical dimensions specified in the applicable product drawing. 5. Ratings : A. Voltage : 150Vrms maximum B. Current : 1.5A C. Storage Temperature : -40~85 C D. Operating Temperature : -40~85 C 6. Performance and Test Descriptions : The product is designed to meet the electrical, mechanical and environmental performance requirements specified in paragraph 7. Unless otherwise specified, All tests are performed at ambient environmental conditions. 2

3 7. Test Requirements and Procedures Summary : Electrical Performance Temperature Rise vs Current Rating Low Level Contact Resistance Insulation Resistance Dielectric Withstanding Voltage EIA B Measure temperature rise vs current at 1.5A when measured at an ambient temperature of 23 3 C. EIA C Subject mated contacts assembled in housing to closed circuit current of 100 ma maximum at open circuit at 20 mv maximum. EIA E Measure by applying test potential between the adjacent contacts, and between the contacts and ground in the mated connector assemblies. (a) Test Voltage : 100 Vdc. EIA D Measure by applying test potential between the adjacent contacts, and between the contacts and ground in the mated connector assemblies. (a) Test Potential : 2250 Vac at sea level (b) Test Duration : 60 seconds The T shall not exceed +30 C at any point in the connector under test. 20 m maximum. 500 M minimum. (a) No flashover, No sparkover, No excess leakage, No breakdown. (b) Current leakage : < 0.5 ma Mechanical Performance Mating and Unmating Force EIA D The mating and unmating force test shall be measured at a maximum speed of 12.5mm per minute. (a) Mating force: Maximum 2.27 kgf (With latch depressed) (b) Unmating force: Minimum 7.75 kgf (With latch depressed at an advantageous angles) 3

4 Durability Vibration ( Random ) Seal Test EIA C 750 insertion / extraction cycles at a maximum rate of 300 cycles per hour. EIA F, Condition V Test letter A Subject mated connectors should be tested (a) Frequency : 50 ~ 2000 Hz (b) PSD value : 5.35 G rms minimum (c) Duration : 15 minutes/axis (d) Times : Each of three mutually perpendicular planes. Set pressure value is 0.2kg/cm2=0.02MPa(1 meters deep water pressure is 0.01MPa)Test the product under this pressure leakage between 30 pa ~ - 30 pa for qualified products (a) No discontinuities of 1µs or longer duration. (b) No evidence of (c) The electrical (a) Shall meet visual requirements, show no physical (b) The product seal test pressure difference must be between 30pa ~ -30pa. Environmental Performance Humidity ( Temperature Cycling ) EIA , Method III Test Condition A Subject mated connectors should be tested (a) Temperature : 25 ~ 65 C (b) Humidity : 90 ~ 95% ( R.H ) (c) Duration : 96 hours 4

5 Thermal Shock Temperature Life Salt Spray Solderability EIA , Test Condition I Subject mated connectors should be tested (a) Temperature : -55 ~ 85 C (b) Cycles : 5 cycles (c) Exposure time at temp. extremes : 30 minutes EIA , Test Condition 3 Method A Subject mated connectors should be tested (a) Temperature : 85 2 C (b) Duration : 96 hours EIA , Test Condition A Subject mated and unmated connectors should be tested (a) Temperature : C (b) Humidity : 95 ~ 98% ( R.H. ) (c) PH Value : 6.5 ~ 7.2 (d) Duration : 48 hours J-STD-002D Subject unmated connectors should be tested (a) Steam Aging Temperature : 90 ~ 96 C (b) Steam Aging Duration : 8 hours 5 min. (c) Soldering Temperature : C (d) Soldering Time : 5 0.5seconds (e) Flux : Standard Flux #2 Continuous solder coating with a minimum 95% coverage. 5

6 Resistance to Reflow Soldering Heat(SMD) J-STD-020D Subject unmated connectors to 3 cycles of the reflow conditions as follows: Profile Feature Preheat/Soak Temperature Min (T smin ) Temperature Max (T smax ) Time(t s ) form (T smin to T smax ) Pb-Free Assembly 150 C 200 C 60~120 seconds Ramp-up rate (T P to T L ) Liquidous temperature (T L ) Time(t L ) maintained above T L Peak package body temperature (T P ) Time(t P ) within 5 C of the specified classification temperature Ramp-down rate (T P to T L ) Time 25 to peak temperature 3 C /second max. 217 C 60~150 seconds 260 C 30 seconds 6 C /second max. 8 minutes max. Note : Shall meet visual requirements, show no physical damage, and shall meet requirements of additional tests as specified in Test Sequence in paragraph 8. 6

7 8. Product Qualification and Requalification Test Sequence : A. Sample Selection : Test samples shall be prepared in accordance with applicable Instruction Sheets and shall be selected at random from current production. B. Test Sequence : Test Description Sequence Test Group Examination of Product 1,7 1,5 1,5 1,7 1,8 1,5 1,3 1,5 1,3 Low Level Contact Resistance 3,6 2,4 2,4 2,4,6 2,4 Insulation Resistance 3,6 Dielectric Withstanding Voltage 2,7 Temperature Rise vs Current 2 Mating Force 2 Unmating Force 5 Durability 4 Vibration 3 Temperature Life 3 Thermal Shock 3 4 Humidity 5 5 Salt Spray 3 Solderability 2 Resistance to Soldering Heat 3 Seal Test 2,4 Sample Size per Test Group

8 9. Quality Assurance Provisions : Unless otherwise specified, in the contract or purchase order, we will be responsible for the quality of the part as it is delivered to client. We will be responsible for having controlled processes to ensure product is in total compliance with this specification. Failing lots shall be subject to return or other corrective action. Further, WIESON will not substitute components of the assembly ( connector, cable, etc.) without prior written approval from client. Any such substitutions shall be submitted to client for approval prior to implementation. Substitution shall be deemed as any change in WIESON different than those previously submitted to and approved by client. A. Re-qualification Testing : If changes significantly affecting form, fit or function are made to the product or manufacturing process, product assurance shall coordinate requalification testing, consisting of all or part of the original testing sequence as determined by development/product, quality and reliability engineering. B. Re-testing : Connectors stored for a period of more than 12 months after the release of the lot shall be tested prior to delivery. C. Acceptance : Acceptance is based on verification that the product meets the requirements of paragraph 7. Failures attributed to equipment, test setup or operator deficiencies shall not disqualify the product. When product failure occurs, corrective action shall be taken and samples resubmitted for qualification. Test to confirm corrective action is required before resubmittal. D. Inspection Data : Inspection and test data shall be recorded, evaluated, and maintained as evidence of performance to these provisions. E. Quality Conformance Inspection : Applicable WIESON quality inspection plan will specify the sampling acceptable quality level to be used. Dimensional and functional requirements shall be in accordance with the applicable product drawing and this specification. F. Preparation for Delivery : Overall packaging shall be sufficient to protect against damage or loss during shipment from WIESON to destination specified in the purchase order 8

Product Series Specification Document

Product Series Specification Document Product Series 3.96mm pitch board-to-board connectors - Socket SCOPE This document covers 3.96mm socket connectors. The connector will perform to the specifications outlined. All tests have been performed