LM series. Linear Motor LM-05-Q81-EN

Transcription

1 LM series Linear Motor cpc reserves the right to revise any information(technical details) any time without notice, for printing mistakes or any other incidental mistakes. We take no responsibility. 88 Murietta Street. hino, Printed in Taiwan LM-0-Q8-EN

2 ontents Parameter Glossary...P0~P0 Force & Ordering Information...P03~P0 LM-Ironless series onstruction & Features...P0~P08 LM PM ssembly Specifications and imensions...p09~p0 LM P ssembly Specifications and imensions...p~p LM PX ssembly Specifications and imensions...p3~p LM PB ssembly Specifications and imensions...p~p6 LM PBX ssembly Specifications and imensions...p7~p8 LM P ssembly Specifications and imensions...p9~p LM PX ssembly Specifications and imensions...p~p LM PL ssembly Specifications and imensions...p3~p LM PEX ssembly Specifications and imensions...p~p LM-Ironcore series Product Features...P7~P8 - ssembly Specifications and imensions...p9~p -7 ssembly Specifications and imensions...p3~p3 - ssembly Specifications and imensions...p33~p3 B- ssembly Specifications and imensions...p~p36 B-80 ssembly Specifications and imensions...p37~p B- ssembly Specifications and imensions...p39~p0-6 ssembly Specifications and imensions...p~p -8 ssembly Specifications and imensions...p3~p - ssembly Specifications and imensions...p~p6 Selection pplication Table Selection Example...P7~8 Selection pplication Table...P9~

3 Parameter Glossary Lp (mm) Length The coil assembly's aluminum base length. The cable bending radius is not counted toward this length. linear motor s effective stroke is usually the magnetic way length minus the coil length and cable bending radius. Pm (Kg) Weight Includes main body and 0 mm cable length weight. This mass needs to be factored into the motor load during actual use. Ic (pk) urrent Under an ambient condition of o and even cycling between the 3 currents, the peak line temperature level will be no higher than 0 degrees celsius. Generally speaking, continuous current will vary with alternate motor motion profiles, connection component sizes and the surrounding environment. E.g: mover current tolerance capacity under vacuum conditions is significantly less than under nominal air pressure; stationary movers can tolerate lower levels of continuous current than when in motion; movers not connected to additional machinery can only tolerate lower continuous current. The electricity current measurements provided in this catalogue are of peak values. Sm (Kg/m) Weight Nominal weight of the magnetic way per meter length. Ip (pk) Peak urrent Instantaneous maximum force that can be produced by the motor. To prevent irreversible damage, duration should be less than second and a duty cycle of under %. Ke (V l-l/m/s) Back EMF constant The peak line-to-line counter EMF produced at a one meter/second motor velocity. Maximum voltage required by a motor in motion is: Volt = (Ke x Vmax) + (Imax x R) It is recommended that the driver s maximum deliverable voltage is at least.3 times greater than the maximum voltage required to ensure that there is enough current to power the motor. Unit conversion Vpeak = x Vrms Line voltage(y) = 3 x Phase voltage(y) Y connection p (mm) Pole Pitch The distance between identical magnetic poles within the stator, i.e. S-S or N-N, This is equivalent to the commutation cycle length. Motor coil three phase Line-to-Line resistance. onnecting the coils in parallel reduces the constant and Inductance, but proportionally increases the amount of current required to achieve the same level of thrust. For copper coils, there is a 93% increase in resistance for every o rise in temperature. Unit conversion Fp N Peak Force Maximum force that can be produced by the motor. To prevent irreversible damage, motion duration should be less than second at a duty cycle of under %. Kf (N/pk) Force onstant The thrust force produced by the motor per unit amp of current. The cpc catalog measures this at peak values. Ipeak = x Irms e (ms) Time onstant Time needed to reach 63% of the current target level. This can be discerned via electric inductance and resistance. Generally, Ironless linear motors have a smaller time constant than ironcore linear motors and thus also have a faster response rate. L mh Inductance Motor three phase Line-to-Line inductance. The lower inductance levels demonstrate that the motor's electrical loop response is faster. Rth ( /W) Thermal Resistance Heat rise of the coil per unit watt of power input. Generally, the smaller the thermal resistance the better the heat dissipation structure. peak = x rms Line current(y) = 3 x Phase current(y) Y connection Line current ( ) = Fc N Force With its long term continuous force, the motor coil will at most reach a maximum temperature of 0 o. Kw (N/ W) Motor onstant measure of motor efficiency, a higher motor constant indicates that for the same power input, greater force is produced. 0 0

4 Ironless Ironcore Force Overview Force Overview PEX PL PX P B6- B- B- Model PBX Model B6-80 B-80 B-80 PB B6- B- B- PX P PM Ordering Information Force(N) Ordering Information Force(N) Halls Winding Type W-winding W-winding able Length in mm (00mm Standard) ooling N - no cooling - air cooling N - no hall sensor H - with hall sensor W3-winding 3 W-winding oil assembly count PM Type. P Type..8.0 P Type..3.. P-X Type..8.0 P-X Type..3.. PL Type..8 PB Type.3... PE-X Type..8 PB-X Type.3... PM series P series P-X series PB series PE-X series PB-X series P series P-X series PL series Linear Motor Linear Motor Length 0 - mm - 0mm - 80mm SM series S series S-X series SB series SB-X series S series S-X series SL series SE-X series LM 7 S H N 00 LM M 0 7 N able Length Magnet Protection in mm (00mm Standard). N - None. S - Stainless Steel ooling N - no cooling W - water cooling 3. E - Epoxy Linear Motor Winding Quantity ssembly width Halls N - no hall sensor H - with hall sensor Winding Type S,SP,P, -6,8, -,7, B-,80, - coils - coils 6-6 coils series B series series ssembly width -6,8, -,7, B-,80, Length 0-M MB M -M 3 MB 0 M -M 80 MB 80 M 6 M series MB series M series Linear Motor cpc also provides servo drives, optical linear scales and magnetic linear scales. For more details, please contact cpc. 03 0

5 Ironless Linear Motors onstruction & Features Provides fast acceleration with zero cogging for high velocities, super-smooth motion and superior position control. Features onstruction Secondary Part Primary Part Secondary Part oil linear motors are composed of two pieces: a (forcer) and a stationary Magnetic Way (Stator). Epoxy The is an ironless design, with the coils placed in a precisely molded resin shell. linear motors are designed with overlapping coils to provide very high force density. Ironless Linear Motor Series PT. The consists of two parallel steel plates with embedded rare-earth magnets facing each other. The two plates are joined at one end to create space for the oil ssemblies to run. Ironless advantages uses a vacuum-molding process to eliminate air bubbles from the finished epoxy mold. This results in a strengthened epoxy product with an enhanced lifetime. linear motors are designed to have great dielectric strength, resulting in highly stable systems. linear motors are very efficient at dissipating waste heat, allowing handling of larger currents for increased power. Magnetic Forces ontained consists of a balanced dual-magnet track, so there are no magnetic forces to deal with during assembly. No ogging Ironless results in zero cogging and super-smooth motion. Low Weight Forcer bsence of iron results in higher acceleration and deceleration rates as well as well as a higher mechanical bandwidth. motor parameters, force constant refers to the amount of force produced per one ampere of current, while motor constant is the force produced per Watt and is representative of the motor s efficiency. s such the motor constant is a better metric at evaluating motor performance. cpc s linear motors have been designed with the aid of advanced simulation software. s a result, for a given dimension cpc motors have a higher motor constant. Wide ir Gap Large air gap allows easy installation and alignment. 0 06

6 Linear Motor Thermal nalysis ynamic System Measurement Linear Guide In a linear motor system, the slider, linear guide and base are all paths of heat dissipation for the coil. Similarly, cooling effects are also achieved by the natural air flow over the motor while it is in motion. The thermograph image on the right shows the overall linear motor system temperature distribution after reaching thermal equilibrium. It is obvious from this that the heat from the coil is dissipated through everything it is in contact with. To ease estimation of the required heat sinking capacity, the cpc catalog provides separate continuous current values. One value assumes that the motor is without a heat sink and a second that it is equipped with a nominally sized heat sink. Both conditions assume an even three phase current distribution. Stationary Measurements The figure below shows the test setup method from which the without heat sink continuous current value is derived. The coil is placed on thermally insulating material at o and atmospheric pressure. n evenly cycled three phase current is then injected into the coils, ensuring that the average heat level does not surpass 0 o. onnection plate Linear Slider oil Encoder Read Head The figure below shows the test setup method from which the with heat sink continuous current value has been derived. The coil is covered with thermal grease and placed on an aluminum plate at o and atmospheric pressure. n evenly cycled three phase current is then conducted into the coils, ensuring that the average heat level does not surpass 0 o. Motion profile: Point to Point continuous back and forth movement Travel: 0mm urrent 3. Slider Material: luminum (xx8mm) Linear Guide The measurement shows that despite consuming the same amount of heat, a fast moving motor coil under a similar design structure comes under a stronger thermal convection and attains a lower thermal equilibrium temperature. Velocity m/s m/s. m/s 3.m/s 0. Time s Motion profile under different accelerations that utilize the same continuous current. Suggestion Slider Temperature oil Encoder Read Head Velocity m/s Equilibrium temperature reached under varying maximum velocities for the same continuous current. atmosphere o atmosphere o oil oil Unlike conventional rotary motors, linear motors are mechanically open systems due to the way external components are connected. Hence, the continuous force that the motor can achieve is highly dependent on its heat dissipation structure, in motion thermal convection rates and other external factors. For example, at one particle elevation above sea level, ambient air pressure measures as follows: Ph= 7 - (h/.) Ph tmospheric pressure(torr) Heat Insulating Material Thermal Paste luminum Material h Elevation above sea level (m) Without Heat Sink Measurement Setup With Heat Sink Measurement Setup s atmospheric pressure decreases with elevation, air density decreases while the convection cooling effect will be reduced as well. s a general guide, the achievable continuous force under vacuum conditions is % of that under atmospheric conditions. cpc suggests that for most application purposes, the with heat sink value be used as the main metric in motor sizing selection. Should the without heat sink value be used instead, this could easily lead to problems of over design

7 LM-PM Npx. Top Mounting M.x3 0. Lp Npx B.8 3. Side Mounting M. thru 6. LM-PM Model Performance () with heat sink(n) ()() without heat sink(n) ()(3) force with heat sink(n) ()() force without heat sink(n) ()(3) Peak power(w) ()() power(w) ()() oil assembly weight(kg) () Electrical () current with heat sink(pk) ()() current without heat sink(pk) ()(3) with heat sink(pk) ()() without heat sink(pk) ()(3) Force constant(n/pk) () Back EMF constant(vpk(l-l) / m/s) Resistant(Ohms) () Thermal resistant with heat sink( o /W) ()() Heat sink(mm) Ph-PE dielectric strength () Ph-PE insulation resistance () LM-PM Model LM-PM W W W LM-PM W W W3 LM-SM LM-PM6 W W W x0x. 0x0x x0x LM-SM Ns x. Mp.9.8. Ns x OUTPUT BLE ( ll cable standard length is 00 mm) ± (ssembly Height) Np Np Lp Mp B Ns Pin Number Function ross section olor Function able ia. olor Function able ia. LM-PM LM-SM0 3 White Yellow U phase 0. mm V phase 0. mm Pink Yellow Hall U phase Hall B V phase 0. mm Brown Thermal sensor 0. mm 0. mm Blue LM-PM LM-PM LM-SM LM-SM Brown Green W phase PE + shielding 0. mm 0. mm Green Grey White Hall W phase Hall I + V GN 0. mm 0. mm 0. mm 09 0

8 LM-P. Mx LM-P Model Model Performance () with heat sink(n) ()() without heat sink(n) ()(3) force with heat sink(n) ()() force without heat sink(n) ()(3) Peak power(w) ()() power(w) ()() oil assembly weight(kg) () Electrical () current with heat sink(pk) ()() current without heat sink(pk) ()(3) with heat sink(pk) ()() without heat sink(pk) ()(3) Force constant(n/pk) () Back EMF constant(vpk(l-l) / m/s) Resistant(Ohms) () Thermal resistant with heat sink( o /W) ()() Heat sink(mm) Ph-PE dielectric strength () Ph-PE insulation resistance () LM-P LM-P LM-P3 LM-P LM-P LM-P Np 3 6 Np Lp Mp LM-P LM-P LM-P3 LM-P LM-P W W W W W W W W3 W W xx xx xx xx xx LM-S0 LM-S LM-S Ns B LM-S LM-S M3x OUTPUT BLE ( ll cable standard length is 00 mm) Pin Number Function ross section olor Function able ia. olor Function able ia. White U phase 0. mm Pink Hall U phase 0. mm Brown Thermal sensor 0. mm Yellow V phase 0. mm Yellow Hall B V phase 0. mm Blue Brown W phase 0. mm Green Hall W phase 0. mm Green PE + shielding 0. mm Grey Hall I + V 0. mm White GN 0. mm

9 LM-P-X. Mx LM-P-X SERIES LM-P-X Model Model Performance () with heat sink(n) ()() without heat sink(n) ()(3) force with heat sink(n) ()() force without heat sink(n) ()(3) Peak power(w) ()() power(w) ()() oil assembly weight(kg) () Electrical () current with heat sink(pk) ()() current without heat sink(pk) ()(3) with heat sink(pk) ()() without heat sink(pk) ()(3) Force constant(n/pk) () Back EMF constant(vpk(l-l) / m/s) Resistant(Ohms) () Thermal resistant with heat sink( o /W) ()() Heat sink(mm) Ph-PE dielectric strength () Ph-PE insulation resistance () LM-P-X LM-P-X LM-P-X3 LM-P-X LM-P-X LM-P-X Np 3 6 Np Lp Mp LM-P-X LM-P-X LM-P-X3 LM-P-X LM-P-X W W W W W W W W3 W W xx xx xx xx xx B LM-S-X0 LM-S-X LM-S-X 8..6 LM-S-X Ns LM-S-X M3x 0. OUTPUT BLE ( ll cable standard length is 00 mm) Pin Number Function ross section olor Function able ia. olor Function able ia. White U phase 0. mm Pink Hall U phase 0. mm Brown Thermal sensor 0. mm Yellow V phase 0. mm Yellow Hall B V phase 0. mm Blue Brown W phase 0. mm Green Hall W phase 0. mm Green PE + shielding 0. mm Grey Hall I + V 0. mm White GN 0. mm 3

10 LM-PB Mx6 LM-PB SERIES LM-PB Model Model Performance () with heat sink(n) ()() without heat sink(n) ()(3) force with heat sink(n) ()() force without heat sink(n) ()(3) Peak power(w) ()() power(w) ()() oil assembly weight(kg) () Electrical () current with heat sink(pk) ()() current without heat sink(pk) ()(3) with heat sink(pk) ()() without heat sink(pk) ()(3) Force constant(n/pk) () Back EMF constant(vpk(l-l) / m/s) Resistant(Ohms) () Thermal resistant with heat sink( o /W) ()() Heat sink(mm) Ph-PE dielectric strength () Ph-PE insulation resistance () LM-PB LM-PB3 LM-PB LM-PB LM-PB6 LM-PB8 LM-PB Np 3 LM-PB LM-PB3 LM-PB LM-PB LM-PB6 LM-PB8 W W W W W W W3 W W W W W W W xx.8 Np Lp Mp xx 7. xx 8. xx 9. xx 0. B 0 LM-SB0 LM-SB LM-SB LM-SB Ns xx W LM-SB Mx7 OUTPUT BLE ( ll cable standard length is 00 mm) Pin Number Function ross section olor Function able ia. olor Function able ia. White U phase 0. mm Pink Hall U phase 0. mm Brown Thermal sensor 0. mm Yellow V phase 0. mm Yellow Hall B V phase 0. mm Blue Brown W phase 0. mm Green Hall W phase 0. mm Green PE + shielding 0. mm Grey Hall I + V 0. mm White GN 0. mm 6

11 LM-PB-X Mx6 LM-PB-X SERIES LM-PB-X Model 7 Model Performance () with heat sink(n) ()() without heat sink(n) ()(3) force with heat sink(n) ()() force without heat sink(n) ()(3) Peak power(w) ()() power(w) ()() oil assembly weight(kg) () LM-PB-X LM-PB-X3 LM-PB-X LM-PB-X LM-PB-X6 LM-PB-X8 LM-PB-X Np 3 LM-PB-X LM-PB-X3 LM-PB-X LM-PB-X LM-PB-X6 LM-PB-X8 W W W W W W W3 W W W W W W W3 W Electrical () current with heat sink(pk) ()() current without heat sink(pk) ()(3). with heat sink(pk) ()() 8 without heat sink(pk) ()(3) 6 Force constant(n/pk) () 8. Back EMF constant(vpk(l-l) / m/s) 33 Resistant(Ohms) () Thermal resistant with heat sink( o /W) ()() Heat sink(mm) Ph-PE dielectric strength () Ph-PE insulation resistance () xx 7 Np Lp Mp xx 8.6 B xx xx LM-SB-X0 LM-SB-X LM-SB-X xx. LM-SB-X Ns xx 0 80 LM-SB-X 0. Mx7 OUTPUT BLE ( ll cable standard length is 00 mm) Pin Number Function ross section olor Function able ia. olor Function able ia. White U phase 0. mm Pink Hall U phase 0. mm Brown Thermal sensor 0. mm Yellow V phase 0. mm Yellow Hall B V phase 0. mm Blue Brown W phase 0. mm Green Hall W phase 0. mm Green PE + shielding 0. mm Grey Hall I + V 0. mm White GN 0. mm 8

12 LM-P Mx9 LM-P Model Mx7 9 Model Performance () with heat sink(n) ()() without heat sink(n) ()(3) force with heat sink(n) ()() force without heat sink(n) ()(3) Peak power(w) ()() power(w) ()() oil assembly weight(kg) () Electrical () current with heat sink(pk) ()() current without heat sink(pk) ()(3) with heat sink(pk) ()() without heat sink(pk) ()(3) Force constant(n/pk) () Back EMF constant(vpk(l-l) / m/s) Resistant(Ohms) () Thermal resistant with heat sink( o /W) ()() Heat sink(mm) Ph-PE dielectric strength () Ph-PE insulation resistance () LM-P LM-P LM-P LM-P6 LM-P8 LM-P0 W W W W W3 W W W3 W W W3 W W W x900x B x900x x900x x900x LM-S LM-S0 LM-S LM-S x900x LM-S OUTPUT BLE ( ll cable standard length is 00 mm) Pin Number Function ross section olor Function able ia. olor Function able ia. White () U phase. mm Pink Hall U phase 0. mm Brown Thermal sensor 0. mm Yellow () V phase. mm Yellow Hall B V phase 0. mm Blue Brown (3) W phase. mm Green Hall W phase 0. mm Green PE + shielding. mm Grey Hall I + V 0. mm White GN 0. mm

13 LM-P-X Mx9 -X SERIES LM-P-X Model Mx7 Model Performance () with heat sink(n) ()() without heat sink(n) ()(3) force with heat sink(n) ()() force without heat sink(n) ()(3) Peak power(w) ()() power(w) ()() oil assembly weight(kg) () Electrical () current with heat sink(pk) ()() current without heat sink(pk) ()(3) with heat sink(pk) ()() without heat sink(pk) ()(3) Force constant(n/pk) () Back EMF constant(vpk(l-l) / m/s) Resistant(Ohms) () Thermal resistant with heat sink( o /W) ()() Heat sink(mm) Ph-PE dielectric strength () Ph-PE insulation resistance () LM-P-X LM-P-X LM-P-X6 LM-P-X8 LM-P-X0 LM-P-X LM-P-X LM-P-X LM-P-X6 LM-P-X8 LM-P-X0 W W W W W3 W W W3 W W W3 W W W x900x B x900x x900x x900x 37.3 LM-S-X0 LM-S-X LM-S-X LM-S-X x900x LM-S-X OUTPUT BLE ( ll cable standard length is 00 mm) Pin Number Function ross section olor Function able ia. olor Function able ia. White () U phase. mm Pink Hall U phase 0. mm Brown Thermal sensor 0. mm Yellow () V phase. mm Yellow Hall B V phase 0. mm Blue Brown (3) W phase. mm Green Hall W phase 0. mm Green PE + shielding. mm Grey Hall I + V 0. mm White GN 0. mm

14 LM-PL LM-PL Model Model Performance () with heat sink(n) ()() without heat sink(n) ()(3) force with heat sink(n) ()() force without heat sink(n) ()(3) Peak power(w) ()() power(w) ()() oil assembly weight(kg) () Electrical () current with heat sink(pk) ()() current without heat sink(pk) ()(3) with heat sink(pk) ()() without heat sink(pk) ()(3) Force constant(n/pk) () Back EMF constant(vpk(l-l) / m/s) Resistant(Ohms) () Thermal resistant with heat sink( o /W) ()() Heat sink(mm) Ph-PE dielectric strength () Ph-PE insulation resistance () LM-PL LM-PL LM-PL LM-PL6 LM-PL8 W W W3 W W W3 W W W3 W W W x900x x900x x900x LM-SL x900x LM-SL. 9 9 OUTPUT BLE ( ll cable standard length is 00 mm) B Pin Number Function ross section olor Function able ia. olor Function able ia. White () U phase. mm Pink Hall U phase 0. mm Brown Thermal sensor 0. mm Yellow () V phase. mm Yellow Hall B V phase 0. mm Blue Brown (3) W phase. mm Green Hall W phase 0. mm Green PE + shielding. mm Grey Hall I + V 0. mm White GN 0. mm 3

15 LM-PE-X Np x 6. M x 8 LM-PE-X SERIES Np x B Side Mounting M x 6. LM-PE-X Model 83 Model Performance () with heat sink(n) ()() without heat sink(n) ()(3) force with heat sink(n) ()() force without heat sink(n) ()(3) Peak power(w) ()() power(w) ()() oil assembly weight(kg) () Electrical () current with heat sink(pk) ()() current without heat sink(pk) ()(3) with heat sink(pk) ()() without heat sink(pk) ()(3) Force constant(n/pk) () Back EMF constant(vpk(l-l) / m/s) Resistant(Ohms) () Thermal resistant with heat sink( o /W) ()() Heat sink(mm) Ph-PE dielectric strength () Ph-PE insulation resistance () LM-PE-X LM-PE-X LM-PE-X LM-PE-X6 LM-PE-X8 W W W3 W W W3 W W W3 W W W x0x x0x x0x LM-SE-X x0x LM-SE-X x Ns Mp Ns x OUTPUT BLE ( ll cable standard length is 00 mm) ± LM-PE-X LM-PE-X LM-PE-X6 LM-PE-X8 B LM-SE-X0 LM-SE-X LM-SE-X Pin Number Function ross section olor Function able ia. olor Function able ia. White U phase 0. mm Pink Hall U phase 0. mm Brown Thermal sensor 0. mm Yellow V phase 0. mm Yellow Hall B V phase 0. mm Blue Brown W phase 0. mm Green Hall W phase 0. mm Green PE + shielding 0. mm Grey Hall I + V 0. mm White GN 0. mm

16 Ironcore Linear Motor onstruction & Features Iron core linear motors are suitable for use in point to point, high acceleration, velocity and load linear motion applications. Structure Features cpc For motor parameters, force constant refers to the amount of force produced per one ampere of current, while motor constant refers to the force produced per Watt and is representative of the motor s efficiency. s such, the motor constant is a better metric at evaluating motor performance. cpc s linear motors have been designed with the aid of advanced simulation software. s a result, for this metric, cpc motors have a higher motor constant. Winding assembly Iron core U U V V W W Forcer N S N S N S N Stator Ironcore Linear Motor Series Permanent Magnet Backing plate cpc linear motors are composed of two parts: The stator and the forcer. The forcer is made by combining coil windings with an iron core which is encapsulated by epoxy inside an outer aluminum shell. The stator is composed of arrays of permanent magnets on a ferromagnetic backing plate. The magnets are arranged in an N-S pole pattern, forming a closed magnetic field loop with the forcer iron core. Low ogging Force ogging force originates from the drastic alterations in magnetism on the iron core during transitions across the different magnetic poles on the stator. In this way, by skewing the magnets, the magnetic changes can be lowered. By using advanced software analysis to do so, cpc has arrived at a design with an exceptionally low cogging force. skew skew dvantages Heat issipative ase In a cpc iron core motor, the outer casing is made of aluminum, increasing its heat dissipation area and lowering thermal resistance. High Force ensity ue to stronger magnetic coupling between the iron core and the stator magnets, iron core linear motors have a relatively higher force output than ironless linear motors. Integrated Hall Sensor and Temperature Switch The cpc motor forcer fully utilizes its internal volume, integrating hall sensors and an overheating detection switch, saving the need for the customer to buy or install these as optional extras. High Heat issipation The iron core provides a dissipation path for the heat produced by the coils during operation. This significantly reduces coil-to-ambient thermal resistance as compared with ironless linear motors. Easy assembly For iron core linear motors, the mutually facing forcer and stator make the product much easier to assemble. pplications. utomated storage. Pick & Place 3. Industrial utomation. Semiconductors. Medical equipment 6. PB industry 7. Printing industry 7 8

17 urrent VS Force. force Linear Saturation When the motor is operating in its linear sphere, its thrust output is directly proportional to the input current while measuring at a constant value. When operating in the saturation sphere, thrust output is not directly proportional to the input current due to magnetic saturation, resulting in a lower thrust output increase. current LM-- series LM-- LM-- Model Performance () (N) ()(3) force with heat sink(n) ()() force without heat sink(n) ()(3) in linear range(n) ttraction force(n) Peak power(w) () power(w) ()() oil assembly weight(kg)( () Electrical () current with heat sink(pk) ()() current without heat sink(pk) ()(3) ()(3) in linear range(n) Force constant(n/pk) () Back EMF constant(v/m/s) () Resistannce (Ohms) () Thermal resistant with heat sink( o /W) ()() Model LM-- S P SP LM-- P SP P LM Power cable Ø8. Hole Ø 7 Top mounting M x Hall sensor wire and thermal protection wire Ø LM-M- 3. Np x 0. Lp ( LT ) (7.) Ns x 0 (.89).. (.) (ir gap) 3 8 Slotted hole Ø (ssembly width) 3 (ssembly height) Mounting hole Ø. thru 0 0.mm Stainless or epoxy cover (Optional) OUTPUT BLE ( ll cable standard length is 00 mm) LM-- LM-M- Pin Number Function ross section olor Function able ia. olor Np Lp Ns LT White () U phase. mm Pink Hall U phase 0. mm Brown Thermal sensor 0. mm Yellow () V phase. mm Yellow Hall B V phase 0. mm Blue LM-- 97 LM-M0-0 Brown (3) W phase. mm Green Hall W phase 0. mm LM LM-M Green PE + shielding. mm Grey Hall I + V 0. mm White GN 0. mm LM-6-7 LM-M Function able ia.

18 urrent VS Force. force Linear Saturation When the motor is operating in its linear sphere, its thrust output is directly proportional to the input current while measuring at a constant value. When operating in the saturation sphere, thrust output is not directly proportional to the input current due to magnetic saturation, resulting in a lower thrust output increase. current LM--7 series LM--7 LM--7 Model Top mounting M x 3. Np x 0. Model Performance () (N) ()(3) force with heat sink(n) ()() force without heat sink(n) ()(3) in linear range(n) ttraction force(n) Peak power(w) () power(w) ()() oil assembly weight(kg)( () Electrical () current with heat sink(pk) ()() current without heat sink(pk) ()(3) ()(3) in linear range(n) Force constant(n/pk) () Back EMF constant(v/m/s) () Resistannce (Ohms) () Thermal resistant with heat sink( o /W) ()() LM--7 S P SP P LM P LM Hall sensor wire and thermal protection wire Ø Power cable Ø8. Hole Ø 67 LM-M-7 Lp ( LT ) (7.) Ns x 0 (.89) Mounting hole Ø. thru mm stainless or epoxy cover (Optional) OUTPUT BLE ( ll cable standard length is 00 mm) (ir gap) (.) 3 8 Slotted hole Ø 7 (ssembly width) 3 (ssembly height) LM--7 LM-M-7 Pin Number Function ross section olor Function able ia. olor Np Lp Ns LT White () U phase. mm Pink Hall U phase 0. mm Brown Thermal sensor 0. mm Yellow () V phase. mm Yellow Hall B V phase 0. mm Blue LM LM-M0-7 0 Brown (3) W phase. mm Green Hall W phase 0. mm LM LM-M Green PE + shielding. mm Grey Hall I + V 0. mm White GN 0. mm LM LM-M Function able ia.

19 urrent VS Force. force Linear Saturation When the motor is operating in its linear sphere, its thrust output is directly proportional to the input current while measuring at a constant value. When operating in the saturation sphere, thrust output is not directly proportional to the input current due to magnetic saturation, resulting in a lower thrust output increase. current LM-- series LM-- LM-- Model Top mounting M x 3. Np x Model Performance () (N) ()(3) force with heat sink(n) ()() force without heat sink(n) ()(3) in linear range(n) ttraction force(n) Peak power(w) () power(w) ()() oil assembly weight(kg)( () Electrical () current with heat sink(pk) ()() current without heat sink(pk) ()(3) ()(3) in linear range(n) Force constant(n/pk) () Back EMF constant(v/m/s) () Resistannce (Ohms) () Thermal resistant with heat sink( o /W) ()() LM-- P P P LM LM Hall sensor wire and thermal protection wire Ø Power cable Ø8. Hole Ø 07 LM-M- Lp ( LT ) (7.) Ns x 0 (.89) Mounting hole Ø. thru OUTPUT BLE ( ll cable standard length is 00 mm) 7. 0 (ir gap) 0.mm stainless or epoxy cover (Optional) 3 8 (.) Slotted hole Ø (ssembly width) 3 (ssembly height) LM-- LM-M- Pin Number Function ross section olor Function able ia. olor Np Lp Ns LT White () U phase. mm Pink Hall U phase 0. mm Brown Thermal sensor 0. mm Yellow () V phase. mm Yellow Hall B V phase 0. mm Blue LM-- 97 LM-M0-0 Brown (3) W phase. mm Green Hall W phase 0. mm LM LM-M Green PE + shielding. mm Grey Hall I + V 0. mm White GN 0. mm LM-6-7 LM-M Function able ia.

20 urrent VS Force. force Linear Saturation When the motor is operating in its linear sphere, its thrust output is directly proportional to the input current while measuring at a constant value. When operating in the saturation sphere, thrust output is not directly proportional to the input current due to magnetic saturation, resulting in a lower thrust output increase. current LM-B- series LM-B- LM-B- Model Performance () (N) ()(3) force with heat sink(n) ()() force without heat sink(n) ()(3) in linear range(n) ttraction force(n) Peak power(w) () power(w) ()() oil assembly weight(kg)( () Electrical () current with heat sink(pk) ()() current without heat sink(pk) ()(3) ()(3) in linear range(n) Force constant(n/pk) () Back EMF constant(v/m/s) () Resistannce (Ohms) () Thermal resistant with heat sink( o /W) ()() Model LM-B- S P SP P P LM-B LM-B Power cable Ø8. Hall sensor wire and thermal protection wire Ø Top mounting M x 39 Np x 3 LM-MB- Mounting hole Ø. thru Lp Ns X 0.mm stainless or epoxy cover (Optional) OUTPUT BLE ( ll cable standard length is 00 mm) (ir gap) 9 (ssembly width) (ssembly height) LM-B- LM-MB- Pin Number Function ross section olor Function able ia. olor Np Lp Ns White () U phase. mm Pink Hall U phase 0. mm Brown Thermal sensor 0. mm Yellow () V phase. mm Yellow Hall B V phase 0. mm Blue LM-B- LM-MB0- Brown (3) W phase. mm Green Hall W phase 0. mm LM-B- 3 LM-MB- 0 Green PE + shielding. mm Grey Hall I + V 0. mm White GN 0. mm LM-B6-370 LM-MB Function able ia.

21 urrent VS Force. force Linear Saturation When the motor is operating in its linear sphere, its thrust output is directly proportional to the input current while measuring at a constant value. When operating in the saturation sphere, thrust output is not directly proportional to the input current due to magnetic saturation, resulting in a lower thrust output increase. current LM-B-80 series LM-B-80 LM-B-80 Model Performance () (N) ()(3) force with heat sink(n) ()() force without heat sink(n) ()(3) in linear range(n) ttraction force(n) Peak power(w) () power(w) ()() oil assembly weight(kg)( () Electrical () current with heat sink(pk) ()() current without heat sink(pk) ()(3) ()(3) in linear range(n) Force constant(n/pk) () Back EMF constant(v/m/s) () Resistannce (Ohms) () Thermal resistant with heat sink( o /W) ()() LM-B-80 Model P LM-B P LM-B P LM-MB-80 LM-B Top mounting M x 39 Np x 3 LM-MB-80 Np Lp Ns White () U phase. mm Pink Hall U phase 0. mm Brown Thermal sensor 0. mm Yellow () V phase. mm Hall B V phase LM-B-80 LM-MB0-80 Yellow 0. mm Blue Brown (3) W phase. mm Green Hall W phase 0. mm LM-B-80 3 LM-MB-80 0 Green PE + shielding. mm Grey Hall I + V 0. mm LM-B LM-MB White GN 0. mm 37 Power cable Ø8. Hall sensor wire and thermal protection wire Ø 70 Lp Ns X Mounting hole Ø. thru 0.mm stainless or epoxy cover (Optional) OUTPUT BLE ( ll cable standard length is 00 mm) Pin Number Function ross section olor Function able ia. olor Function 80 able ia. (ir gap) 9 80 (ssembly width) (ssembly height)

22 urrent VS Force. force Linear Saturation When the motor is operating in its linear sphere, its thrust output is directly proportional to the input current while measuring at a constant value. When operating in the saturation sphere, thrust output is not directly proportional to the input current due to magnetic saturation, resulting in a lower thrust output increase. current LM-B- series LM-B- LM-B- Model Top mounting M x 39 Np X 3 Model Performance () (N) ()(3) force with heat sink(n) ()() force without heat sink(n) ()(3) in linear range(n) ttraction force(n) Peak power(w) () power(w) ()() oil assembly weight(kg)( () Electrical () current with heat sink(pk) ()() current without heat sink(pk) ()(3) ()(3) in linear range(n) Force constant(n/pk) () Back EMF constant(v/m/s) () Resistannce (Ohms) () Thermal resistant with heat sink( o /W) ()() LM-B LM-B- P P P LM-B LM-MB- LM-B LM-MB- Pin Number Function ross section olor Function able ia. olor Function able ia. Np Lp Ns White () U phase. mm Pink Hall U phase 0. mm Brown Thermal sensor 0. mm Yellow () V phase. mm Hall B V phase LM-B- LM-MB0- Yellow 0. mm Blue Brown (3) W phase. mm Green Hall W phase 0. mm LM-B- 3 LM-MB- 0 Green PE + shielding. mm Grey Hall I + V 0. mm LM-B6-370 LM-MB White GN 0. mm 39 0 Power cable Ø8. Hall sensor wire and thermal protection wire Ø 0 Ns X Mounting hole Ø. thru Lp 0.mm stainless or epoxy cover (Optional) OUTPUT BLE ( ll cable standard length is 00 mm) (ir gap) 9 (ssembly width) (ssembly height)

23 urrent VS Force. force Linear Saturation When the motor is operating in its linear sphere, its thrust output is directly proportional to the input current while measuring at a constant value. When operating in the saturation sphere, thrust output is not directly proportional to the input current due to magnetic saturation, resulting in a lower thrust output increase. current LM--6 series LM--6 LM--6 Model Performance () (N) ()(3) force with heat sink(n) ()() force without heat sink(n) ()(3) in linear range(n) ttraction force(n) Peak power(w) () power(w) ()() oil assembly weight(kg)( () Electrical () current with heat sink(pk) ()() current without heat sink(pk) ()(3) ()(3) in linear range(n) Force constant(n/pk) () Back EMF constant(v/m/s) () Resistannce (Ohms) () Thermal resistant with heat sink( o /W) ()() LM--6 Model P LM--6 LM--6 LM-6-6 P P LM-M Top mounting M6 x 6 7 Np x LM-M-6 Pin Number Function ross section olor Function able ia. olor Function able ia. Np Lp Ns White () U phase. mm Pink Hall U phase 0. mm Brown Thermal sensor 0. mm Yellow () V phase. mm Hall B V phase LM--6 6 LM-M0-6 Yellow 0. mm Blue Brown (3) W phase. mm Green Hall W phase 0. mm LM LM-M-6 7 Green PE + shielding. mm Grey Hall I + V 0. mm LM LM-M-6 6 White GN 0. mm Power cable Ø8. Hall sensor wire and thermal protection wire Ø Lp Mounting hole Ø6.6 thru Ns x 0.mm stainless or epoxy cover (Optional) OUTPUT BLE ( ll cable standard length is 00 mm) (ir gap) 9 6 (ssembly width) (ssembly height)

24 urrent VS Force. force Linear Saturation When the motor is operating in its linear sphere, its thrust output is directly proportional to the input current while measuring at a constant value. When operating in the saturation sphere, thrust output is not directly proportional to the input current due to magnetic saturation, resulting in a lower thrust output increase. current LM--8 series LM--8 LM--8 Model Performance () (N) ()(3) force with heat sink(n) ()() force without heat sink(n) ()(3) in linear range(n) ttraction force(n) Peak power(w) () power(w) ()() oil assembly weight(kg)( () Electrical () current with heat sink(pk) ()() current without heat sink(pk) ()(3) ()(3) in linear range(n) Force constant(n/pk) () Back EMF constant(v/m/s) () Resistannce (Ohms) () Thermal resistant with heat sink( o /W) ()() LM--8 Model P LM P LM P LM-M-8 LM Top mounting M6 x 6 7 Np x LM-M-8 Pin Number Function ross section olor Function able ia. olor Function able ia. Np Lp Ns White () U phase. mm Pink Hall U phase 0. mm Brown Thermal sensor 0. mm Yellow () V phase. mm Hall B V phase LM--8 6 LM-M0-8 Yellow 0. mm Blue Brown (3) W phase. mm Green Hall W phase 0. mm LM LM-M-8 7 Green PE + shielding. mm Grey Hall I + V 0. mm LM LM-M-8 6 White GN 0. mm 3 Power cable Ø8. Hall sensor wire and thermal protection wire Ø Lp Mounting hole Ø6.6 thru Ns x 0.mm stainless or epoxy cover (Optional) OUTPUT BLE ( ll cable standard length is 00 mm) 8 0 (ir gap) 8 (ssembly width) 9 (ssembly height)

25 urrent VS Force. force Linear Saturation When the motor is operating in its linear sphere, its thrust output is directly proportional to the input current while measuring at a constant value. When operating in the saturation sphere, thrust output is not directly proportional to the input current due to magnetic saturation, resulting in a lower thrust output increase. current LM-- series LM-- LM-- Model Top mounting M6 x 6 7 Np x Model Performance () (N) ()(3) force with heat sink(n) ()() force without heat sink(n) ()(3) in linear range(n) ttraction force(n) Peak power(w) () power(w) ()() oil assembly weight(kg)( () Electrical () current with heat sink(pk) ()() current without heat sink(pk) ()(3) ()(3) in linear range(n) Force constant(n/pk) () Back EMF constant(v/m/s) () Resistannce (Ohms) () Thermal resistant with heat sink( o /W) ()() LM LM-- P P LM-M LM P LM LM-M- Pin Number Function ross section olor Function able ia. olor Function able ia. Np Lp Ns White () U phase. mm Pink Hall U phase 0. mm Brown Thermal sensor 0. mm Yellow () V phase. mm Hall B V phase LM-- 6 LM-M0- Yellow 0. mm Blue Brown (3) W phase. mm Green Hall W phase 0. mm LM LM-M- 7 Green PE + shielding. mm Grey Hall I + V 0. mm LM-6-66 LM-M- 6 White GN 0. mm 6 Power cable Ø8. Hall sensor wire and thermal protection wire Ø Lp Mounting Hole Ø6.6 thru Ns x OUTPUT BLE ( ll cable standard length is 00 mm) 0.mm Stainless or Epoxy cover (Optional) 0 (ir gap) (ssembly width) 9 (ssembly height)

26 Sizing Example ondition : Motion profile containing cruising section river maximum output voltage 0 V river continuous output current river peak output current Max. velocity Vmax = [m/s] ruising time t = 3 [s] Load mass m= [kg] ecelerating time t3 = 0. [s] cceleration a = 0 [m/s] well time t = [s] ccelerating time t = 0. [s] Friction Force f = [N] V,Velocity F = ma + f = x 0 + = [N] F = f = [N] F3 = ma f = x 0 - = [N] F = 0 [N] Frms = F x t+ F x t + F3 x t3 + F x t t + t + t3 + t = x 0. + x 3 + x =. [N] Motor required peak force needs to be greater than Fmax x. = x. = 8. [N] Motor required continuous force needs to be greater than Frms x. =. x. =.3 [N] Hence choose LM-P-X (Peak Force= 3.8[N], force = 3[N]) Step: Wiring selection ondition : Motion Profile without cruising velocity section river maximum output voltage 80V river continuous output current river peak output current Load mass [kg] Moving Time T = [s] Stroke S = [m] Friction Force f = [N] Vmax If W model is chosen Vmax Irms = Frms / Kf =.3 / =. [] Imax = Fmax / kf = 8. / =.8 [] t, Time t, Time Required voltage = Vmax x Ke + Imax x R t t t3 t T t = x +.8 x 7 =.6 [V] Take safety factor =.3 Symbol Parameter Metric Imperial Required supply voltage.6 x.3 = 8. [V] Symbol Parameter Metric Imperial t ccelerating time river t Stop time s s t ruising time output current >. T Moving time s s t3 ecelerating time Peak output current >.8 Vmax Max. velocity m/s in/s t well time Max. output voltage 0 V > 8.V a cceleration m/s in/s Vmax Max. velocity W model matches requirements. s Stroke m in LM-P-X-W will be applicable. Step: Thrust force calculation V,Velocity a =S/T = x / = m/s F = ma + f = x + = [N] F = ma f = x = [N] F3 = 0[N] Frms = Frms = Step: Thrust force calculation F x t+ F x t + F3 x t3 t + t + t3 x 0. + x = 8.8 [N] Motor required peak force needs to be greater than Fmax x. = x. =37. [N] Motor required peak force needs to be greater than Frms x. = 8.8 x. = 8. [N] Hence choose LM-P-X (Peak Force=.[N] force = 37.8[N]) Step: Wiring selection If W model is chosen Irms = Frms / Kf = 8.8 / 3. = 0. [] Imax = Fmax/ Kf = / 3. = 0.73 [] Vmax = T/ x a =/ x = [m/s] Required voltage = Vmax x Ke + Imax x R = x x 3 = 0.8 [V] Take safety factor =.3 Required supply voltage 0.8 x.3 = 36. [V] river output current > 0. Peak output current > 0.73 Max. output voltage 80V < 36.V Max. velocity cannot be reached with W. If W model is chosen Irms = Frms / Kf = 8.8/ = [] Imax = Fmax / Kf = / =. [] Required voltage = Vmax. x Ke + Imax x R = x +. x 8. =.3 [V] Take safety factor =.3 Required supply voltage.3 x.3 = 68 [V] river output current > Peak output current >. Max. output voltage 80V > 68V W model matches requirements. LM-P-X-W will be applicable. Fmax = F = [N] Safety factor =. Fmax = F = [N] Safety factor =. Note: For other calculation constraints or special requirements please contact cpc. 7 8

27 Sizing Form Sizing Form ustomer Name / Filling ate /MM/YER ustomer Name / Filling ate /MM/YER ontact Person Telephone ontact Person Telephone / Fax / Fax. Point-to-point motion without constant velocity Property: Specific travel distance in specific time pplication: Pick and place, carriage etc.. Point-to-Point Motion without constant velocity Property: Specific travel distance in specific time pplication: Pick and place, carriage etc. a. Known Motion ondition Velocity a. Known Motion ondition Velocity Load mass kg Load mass kg Effective stroke m Effective stroke m 3 Moving time s 3 Frequency Hz well time s Stroke well time s Stroke b. river ondition Max. output voltage current V Moving time well time ycle period / Time b. river ondition Max. output voltage current V Moving time well time ycle period / Time 3 3 c. Encoder nalog igital Resolution m d. Working Environment Room temperature onstant temperature o 3 Vacuum Torr lean room level f. Motion irection Horizontal Vertical 3 Tilt degrees g. Installation Method Lying flat Vertically standing 3 Wall mount c. Encoder nalog igital Resolution m d. Working Environment Room temperature onstant temperature o 3 Vacuum Torr lean room level f. Motion irection Horizontal Vertical 3 Tilt egrees g. Installation Method Lying flat Vertically standing 3 Wall mount e. Motion Precision h. Space Restrictions e. Motion Precision h. Space Restrictions Positioning accuracy m None Positioning accuracy m None Repetitive accuracy m Yes Repetitive accuracy m Yes 9

28 Sizing Form Sizing Form ustomer Name / Filling ate /MM/YER ustomer Name / Filling ate /MM/YER ontact Person Telephone ontact Person Telephone / Fax / Fax 3. Point-to-Point Motion without constant velocity Property: Specific travel distance in specific time pplication: Pick and place, carriage etc.. Point-to-Point Motion with constant velocity Property: Work performed under constant velocity pplication: Scanning, inspection, cutting etc. a. Known Motion ondition Velocity a. Motion ondition Velocity Load mass kg Load mass kg Effective stroke m Effective stroke m 3 cceleration m/s 3 Moving time s well time b. river ondition Max. output voltage current 3 s V Stroke Moving time well time ycle period / Time well time cceleration b. river ondition Max. output voltage current 3 s m/s V Stroke Moving time well time ycle Period / Time c. Encoder nalog igital Resolution m f. Motion irection Horizontal Vertical c. Encoder nalog igital Resolution m f. Motion irection Horizontal Vertical d. Working Environment Room temperature onstant temperature o 3 Vacuum Torr lean room level 3 Tilt degrees g. Installation Method Lying flat Vertically standing 3 Wall mount d. Working Environment Room Temperature onstant Temperature o 3 Vacuum Torr lean room level 3 Tilt degrees g. Installation Method Lying flat Vertically standing 3 Wall mount e. Motion Precision h. Space Restrictions e. Motion Precision h. Space Restrictions Positioning accuracy m None Positioning accuracy m None Repetitive accuracy m Yes Repetitive accuracy m Yes