RGS06 Linear Rails: RGS06 Non-Motorized With and Without Guide Screw. RGS06 Non-Motorized Linear Rails

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1 on-motorized With and Without Guide on-motorized Linear Rails RG Series linear rails are available: on-motorized, -driven linear rail on-motorized, Wide format, -driven linear rail on-motorized, Wide format, -driven linear rail with Motor Mount on-motorized linear rail without screw on-motorized, Wide format, linear rail without screw on-motorized RGS linear rails feature standard wear-compensating, anti-backlash driven carriages to insure repeatable and accurate positioning. All moving surfaces include Kerkite engineered polymers running on Kerkote TFE coating, providing a strong, stable platform for a variety of linear motion applications. To determine what is best for your application see the Linear Rail Applications Checklist on page 5. non-motorized with drive screw non-motorized without drive screw Identifying the on-motorized RGS part number codes when ordering RG S 06 K A 0100 XXX Prefix RG = Rapid Guide Frame Style S = Standard W = Wide sensor mount capability Frame Size Load 06 = lbs (156 ) (Maximum static load) Coating K = TFE Kerkote X = Special (example: Kerkote with grease Carriage holes available in Metric sizes M3 M4 M5 M6 Drive / Mounting A = one B = In-line screw motor mount ominal Thread Lead Code 0000 = o screw 0100 =.100-in (2.54) 0200 =.200-in (5.08) 0500 = -in 1000 = in (25.4) Unique Identifier Suffix used to identify specific features or a proprietary suffix assigned to a specific customer application. The identifier can apply to either a standard or custom part. OTE: Dashes must be included in Part umber ( ) as shown above. For assistance or order entry, call our engineering team at

2 on-motorized Rapid Guide Rail screw-driven linear rail WITHOUT MOTOR Standard Series Specifications Inch Lead Thread Lead Code ominal Rail Diam. ominal Diam. Typical Drag Torque oz - in (M) 1/4 Design Load* (cm) Torque-to- Move Load* oz-in/lb (M/Kg) Design Load* lbs () Inertia oz-in sec 2 /in (KgM 2 /M) on- Motorized with Guide.100 (2.54).200 (5.08) (25.40) (.03) 5.0 (.04) 6.0 (.04) 7.0 (.05) OTE: RGS assemblies with lengths over 36-in. (914.4 mm) and/or leads higher than.5-in (12.7 mm) will likely have higher drag torque than listed values. * Determined with load in a horizontal position 1.0 (.016) 1.5 (.023) 2.5 (.039) 4.5 (.070) Dimensional Drawings: screw-driven linear rail WITHOUT MOTOR Recommended for horizontal loads up to lbs (156 ) Dimensions = es ( ) Dimensions A B C D D1 E F G H K L1 L2 1 (31.8).1875 (4.762).79 (20.1) 2.0 (51) 1 (19.1) UC.9 (23) P Q R S T U V X Y Z1 Z2 Z3.900 (22.86).74 (18.8).55 (14.0).22 (5.6). (8.9) 1.1 (28).50 (12.7).170 (4.32).13 (3.3) * Metric carriage hole sizes available: M3, M4, M5 and M6 2

3 on-motorized Wide Rapid Guide Rail Dimensional Drawings: Wide Series screw-driven linear rail WITHOUT MOTOR Recommended for horizontal loads up to lbs (156 ) Dimensions = es ( ) A B C D D1 F G H K L1 L2 1 (31.8).1875 (4.762) 1 (UC) 1.2 (30) P Q R S1 T U V X Y Z1 Z2 Z (37.08) 1.04 (26.4).83 (21.2).51 (13.0).63 (16.0) 1.4 (36).50 (12.7).170 (4.32) * Metric carriage hole sizes available: M3, M4, M5 and M6 Motor Mount for Wide screw-driven linear rail WITHOUT MOTOR Dimensions = es * OTE: The coupling shown in the Dimensional Drawing is not included. A D D1 D2 F G H L1 L2 L (42.2) UC 1.93 (48.9).31 (7.9) 1.50 (38.1) P Q R S1 T U V V1 Z1 Z2 Z (37.08) 1.04 (26.4).78 (19.8).83 (21.2).51 (13.0).63 (16.0) 1.39 (.3) 1.7 (43) * Metric carriage hole sizes available: M3, M4, M5 and M6 FLAG mounts to side of carriage Sensor Mount Kit Part o. SK Sensor mounting kits, based on a U-channel optical sensor, are available for the RGW Series. Each kit includes one flag, three sensor mounts, and all mounting hardware. Sensors are not included in the kit and must be ordered separately from the sensor manufcturer. 3 SESOR MOUT inserts into slot of RGW base

4 on-motorized & without Dimensional Drawings: WITHOUT motor and WITHOUT Guide Standard Series Recommended for horizontal loads up to lbs (156 ) Dimensions = es A D D1 E F G H P Q S T U V Z1 Z2 Z3.79 (20.1) 2.0 (51) 1 UC.900 (22.86).74 (18.8).55 (14.0).22 (5.6). (8.9) 1.1 (28).13 (3.3) * Metric carriage hole sizes available: M3, M4, M5 and M6 Dimensional Drawings: WITHOUT motor and WITHOUT Guide Wide Series Recommended for horizontal loads up to lbs (156 ) Dimensions = es A D D1 F G H 1 UC P Q S T U V Z1 Z2 Z (37.08) 1.04 (26.4).83 (21.2).51 (13.0).63 (16.0) 1.4 (36) * Metric carriage hole sizes available: M3, M4, M5 and M6 4

5 Linear Rails: Properly Sizing A Linear Rail System Information needed to properly size a linear rail system Haydon Kerk Linear Rail Systems are designed to be precision motion devices. Many variables must be considered before applying a particular rail system in an application. The following is a basic checklist of information needed that will make it easier for the Haydon Kerk engineering team to assist you in choosing the proper linear rail. Linear Rail Application Checklist 1) Maximum Load? ( or lbs.) 2) Load Center of Gravity (cg) Distance and Height (mm or es)? See illustrations (A) (B) (C) below. Dimensions ( mm / ): (A)... OR... (B) AD... (C) (A) (C) (B) 3) Rail Mount Orientation? The force needed to move the load is dependent on the orientation of the load relative to the force of gravity. For example, total required force in the horizontal plane (D) is a function of friction and the force needed for load acceleration (F f + F a ). Total force in the vertical plane is a function of friction, load acceleration, and gravity (F f + F a + F g ). Orientation: (D) (E) (F) (G) (H) 5

6 Linear Rails: Properly Sizing A Linear Rail System Linear Rail Application Checklist (Continued) 4) Stroke Length to Move Load? (mm or es) Overall rail size will be a function of stroke length needed to move the load, the rail frame size (load capability), the motor size, and whether or not an integrated stepper motor programmable drive system is added. 5) Move Profile? A trapezoidal move profile divided into 3 equal segments (J) is a common move profile and easy to work with. Another common move profile is a triangular profile divided into 2 equal segments (K). (J) (K) If using a trapezoidal (J) or triangular (K) move profile, the following is needed a) Point to point move distance (mm or es) b) Move time (seconds) including time of acceleration and deceleration c) Dwell time between moves (seconds) The trapezoidal move profile (J) is a good starting point in helping to size a system for prototype work. A complex move profile (L) requires more information. a) Time (in seconds) including: T 1, T 2, T 3, T 4, T 5 T n and T dwell b) Acceleration / Deceleration (mm/sec. 2 or es/sec. 2 ) including: A 1, A 2, A 3 A n For more information call Haydon Kerk Motion Solutions Engineering at (L) 6

7 Linear Rails: Properly Sizing A Linear Rail System Linear Rail Application Checklist (Continued) 6) Position Accuracy Required? (mm or es) Accuracy is defined as the difference between the theoretical position and actual position capability of the system. Due to manufacturing tolerances in components, actual travel will be slightly different than theoretical commanded position. See figure (M) below. 7) Position Repeatability Required? (mm or es) Repeatability is defined as the range of positions attained when the rail is commanded to approach the same position multiple times under identical conditions. See figure (M) below. (M) 8) Positioning Resolution Required? (mm/step or es/step) Positioning resolution is the smallest move command that the system can generate. The resolution is a function of many factors including the drive electronics, lead screw pitch, and encoder (if required). The terms resolution and accuracy should never be used interchangeably. 9) Closed-Loop Position Correction Required? YES O In stepper motor-based linear rail systems, position correction is typically accomplished using a rotary incremental encoder (either optical or magnetic). 10) Life Requirement? (select the most important application parameter) a) Total mm or es... or... b) umber of Full Strokes... or... c) umber of Cycles 11) Operating Temperature Range ( C or F) a) Will the system operate in an environment in which the worst case temperature is above room temperature? b) Will the system be mounted in an enclosure with other equipment generating heat? 12) Controller / Drive Information? a) Haydon Kerk IDEA Drive (with Size 17 Stepper Motors only) b) Customer Supplied Drive... Type? Chopper Drive L / R Drive Model / Style of Drive: 13) Power Supply Voltage? (VDC) 14)* Step Resolution? a) Full Step b) Half-Step c) Micro-Step 15)* Drive Current? (A rms / Phase) and (A peak / Phase) 16)* Current Boost Capability? (%) * If the Haydon Kerk IDEA Drive is used disregard items 14, 15, and 16. 7

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