CCRI Department of Engineering and Technology INST and 103 Introduction to Instrumentation Technology Spring Semester 2016

Transcription

1 CCRI Department f Engineering and Technlgy INST and 103 Intrductin t Instrumentatin Technlgy Spring Semester 2016 Instructr: Office: Telephne: Office hurs: Classrm: Labratry: Cmmunicatin: Curse Descriptin: Basile Panutspuls, Ph.D. Rm M. 6:00-6:50, T. 1:30-2:50, W. 11:00-11:50, T. 4:00-4:50 and by appintment. BPanutspuls@ccri.edu Rm 2034 Rm: 2028 (All must be sent with the subject: INST-1010-xxx, where xxx is the sectin number.) INST-1010:Intrductin t Instrumentatin Technlgy (3 credits) This curse stresses the thery and practical applicatin f mechanical and electrical sensing devices and cntrl systems. Tpics cvered include sensing and cntrl devices fr temperature, humidity, pressure, level and flw. In additin, calibratin prcedures are cvered. Curse Duratin: 15 weeks. Lecture: 2 hurs per week. Labratry: 2 hurs per week. Prerequisites: Nne Crequisites: Nne Textbk: Additinal References: Terry L.M. Bartelt Instrumentatin and Prcess Cntrl. Delmar Cengage Learning. DOE Fundamentals Handbk, Instrumentatin and Cntrl, Vlume 1 f 2 DOE Fundamentals Handbk Instrumentatin and Cntrl Vlume 2 f 2 Department f Energy Technical Standards Prgram DOE Fundamentals Handbk, Classical Physics DOE Fundamentals Handbk Mathematics Vlume 1 f 2 DOE Fundamentals Handbk, Mathematics Vlume 2 f 2 1

2 DOE-HDBK-1015/1-92, DOE Fundamentals Handbk Chemistry Vlume 1 f 2 DOE-HDBK-1015/2-92, DOE Fundamentals Handbk Chemistry Vlume 2 f 2 DOE-HDBK-1016/1-93, DOE Fundamentals Handbk Engineering Symblgy, Prints, and Drawings Vlume 1 f 2 DOE-HDBK-1016/2-93, DOE Fundamentals Handbk Engineering Symblgy, Prints, and Drawings Vlume 2 f 2 Tny R. Kuphaldt. Lessns in Industrial Instrumentatin Franklyn Kirk, Weedn Thmas, Kirk Philip. Instrumentatin. Fifth Editin American Technical Publicatins. NJAATC. Fundamentals f Instrumentatin. Thmsn Learning. Prcess Instrumentatin, Vlume 1, SCP 114, Schlcraft Publishing. Prcess Instrumentatin, Vlume 2, SCP 114, Schlcraft Publishing. Materials: Curse Objectives: Labratry Ntebk. Scientific Calculatr apprved by NCECS nly ( Upn cmpletin f this curse, students will be able t: Understand the peratin f fundamental instrumentatin. Understand fundamental prcess cntrl thery. Explain basic cntrl system cncepts. Understand principles f instrumentatin cmmunicatins prtcls. Set up and run basic labratry experiments using a variety f instrumentatin. Use instruments t measure quantities such as pressure, temperature, flw, and level. Perfrm basic instrumentatin calibratin. Cllect and analyze data frm experiments. Prepare a well-rganized labratry reprt. Present infrmatin in equatin, table, and graph frm. Curse Methdlgy: Classrm lectures and discussins (Scratic apprach). Classrm cmputer applicatins and labratry activities. Ntes and assignments. Hmewrk. Internet and library based assignments. Grading: Labratry Reprts: 30% Shrt Examinatins: (T be annunced in class) 30% (6 examinatins 5% each) Final Examinatin: 30% 2

3 Attendance and participatin 10% The final grade is calculated accrding t the fllwing table: Grade Cumulative Grade Index / Number f Pints A Superir 4.0 A- 3.7 B+ 3.3 B Abve Average 3.0 B- 2.7 C+ 2.3 C Average 2.0 D+ 1.3 D Belw Average 1.0 F Failure 0 Administrative: Final grade will be lwered ne full grade fr each weekly sessin missed beynd ne sessin. N fd r drink allwed in the Labratry rm r Lecture/Labratry cmbinatin rms. As a matter f prfessinal cnduct and curtesy t yur clleagues and the instructr, please shw up n time. As a matter f prfessinal cnduct and curtesy t yur clleagues and the instructr, please d nt be destructive. Telecmmunicatin devices f any kind are strictly prhibited. (Turn them ff and put them in yur carry n.) Electrnic recrding devices are strictly prhibited. Reference Material: Bks Cmputer Algebra System Drawing: Electric circuit simulatin Encyclpedia Equatin editr (fnts) Graphing Mathematical Mathematical Mathematical Ntepad Ntepad Pht-editing Office suite Office suite: Recrding: Sketching Drafting Sketching Drafting Signal prcessing: Viewer: Viewer: Labratry Reprts: Labratry reprts are due within a week, at the beginning f the next labratry sessin. N late labratry reprts will be accepted. Labratry reprts must be submitted as prfessinally prepared dcuments: 3

4 Fllwing the Departmental guidelines, Typed, Stapled, Printed duble sided, Prfessinally rganized. Hmewrk Reprts: Hmewrk reprts must be submitted as prfessinally prepared dcuments: Fllwing the Departmental guidelines (Must include a Title page!), Typed (Exceptin: Mathematical hmewrk may be written neatly), Printed duble sided, Be stapled, Prfessinally rganized. Within ne week (At the beginning f the next lecture sessin.). N late hmewrk reprt will be accepted. 4

5 LECTURE LABORATORY Week # Date Tpic Textbk And References. 1 Prlegmena: Intrductin f the curse. Syllabus; Class plicies; Administrative matters. Instrumentatin Prcess measurements Prcess Cntrl Prcess Cntrl Signals Basic Prcess Measurement Systems Psitin Indicatrs Chapter 1 Chapter 1. DOE IC V2 Mdule DOE IC V2 Mdule LII Chapter 6. Tpic Intrductin t Instrumentatin. Labratry equipment. Safety in the Labratry. Reprt preparatin. Wrd prcessing. Data analysis. Spreadsheets. Cmmunicatin. Reprt presentatin. Data: Equatins, Tables, Graphs Labratry assignments. Mathematical ntebks, Interplatin Accuracy Hysteresis Repeatability 2 Instruments and Instrumentatin Symblgy. Cntrl Lp Diagrams Chapter 10. Chapter 10. Prcess cmpnents and symblgy. Instrumentatin diagrams. DOE-HDBK- 1016/1-93. Vl. I 3 Fundamentals f Instrument Calibratin. Calibratin prcedures. Chapter 12 Chapter 12. Pressure gage calibratin 4 Electrical and Electrnic measurements LII Chapter 18 Handuts Electrical and Electrnic measurements: The Electrical Bridge 5 Fundamentals f Pressure and Measurements. Frce Pressure Pressure scales Chapter 4. Electrnic pressure transducer calibratin 5

6 Pressure sensrs Pressure measuring instrumentatin: Pressure gages Pressure Transducers Dead weight testers Chapter 4. Mdule 2 6 Fundamentals f Temperature and Measurements Heat - Temperature Temperature scales Temperature measuring Instrumentatin Filed thermal systems Thermcuples Resistance temperature detectrs Chapter 5. Chapter 5. Mdule 1 Thermcuple calibratin RTD calibratin Thermistr temperature measurements and data lgging 7 Fundamentals f Level and Measurements Flat and displacers Pressure methds Ultrasnic Cnductivity Capacitance Chapter 7. Chapter 7. Mdule 3 Level measurement Water Filled Manmeter 8 Fundamentals f Flw and Measurements Types f flw measurements Flw measuring Instrumentatin Differential pressure devices Variable area meter (Rtameters) Magnetic flw meters 9 Fundamentals f Analytical Measurements. ph Cnductivity Humidity Chapter 6. Chapter 6. Mdule 4 Chapter 8. Chapter 8. Flw measurement Orifice plate Analytical measurement ph Measurements 10 Industrial Prcess Techniques and Level measurement 6

7 Instrumentatin. Valves Valve bdies Valve actuatrs Valve sizing Flashing and cavitatin Chapter 9. Chapter 9. Liquid level measurement. 11 Fundamentals f Prcess Cntrl Methds. Cntrl mdels: On/Off (tw psitin) Prprtinal Integral (reset) Derivative (rate) Chapter 11. Chapter 11. DOE IC V2 Mdule 8 12 Fundamentals f Cntrllers Cntrl signal Type f cntrllers: Analg Digital Prgrammable Lgic Cntrller (PLC) Cntrl elements and prcess cntrl Cntrl Valves Electric Actuatrs Chapter 3. Chapter 3. V1 Mdule 5 Flw measurement Electrmagnetic measurement f flw 13 Fundamentals f Smart Instruments Fundamentals f Smart Instrument Calibratin Handuts Transmitter Calibratin Pressure gage calibratin, in H 2 O 14 Review Make-up wrk 15 Review Make-up wrk Final Examinatin Final Examinatin NOTICE: The schedule and related tpics are tentative and subject t changes by the instructr at any time. 7