06E Hot Runner Series Catalog

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1 6E Hot Runner Series Catalog Stabilize your Process CT-1-1_EN-Rev1 EN 6 / 218

6E System Information Hot Runner System -

2 6E System Information Hot Runner System - Thrust Pad Manifold Ø4 Ø24 L Ø6 37 E (length) E = 15, 45, 65, 85 Custom length F 15 * 1 IB24 6 Mod E Ø6 Ø9 Thrust pad selection Inlet bushing *min.1 1) CT-1-1_EN-REV1 218 Synventive Molding Solutions. -2-

6E System Information Nozzle Lengths Gate Cooling Required Tip face must contact plastic L (mm) One control area (thermocouple) lengths Heater zone power (Watt) L Heater zone power (Watt) Power1 (mm)

3 6E System Information Nozzle Lengths Gate Cooling Required Tip face must contact plastic L (mm) One control area (thermocouple) lengths Heater zone power (Watt) L Heater zone power (Watt) Power1 (mm) Power 1 One control area (thermocouple) Custom lengths W >6-<8 125 W W >8-<1 139 W W >1-< W W >12-< W W >14-< W W >18-<2 239 W W > W W W W W W CT-1-1_EN-REV1 218 Synventive Molding Solutions. -3-

6E System Information vailable ctuators PNC38B PNC458B (pneumatic) PB48 (pneumatic) HB258 (hydraulic) PNC38B Pressure range: 6-12 bar (87-174 psi) Min/Max Close Forces: 424 N / 848 N PNC458B Pressure

4 6E System Information vailable ctuators PNC38B PNC458B (pneumatic) PB48 (pneumatic) HB258 (hydraulic) PNC38B Pressure range: 6-12 bar ( psi) Min/Max Close Forces: 424 N / 848 N PNC458B Pressure range: 6-12 bar ( psi) Min/Max Close Forces: 954 N / 198 N PB48 Pressure range: 6-12 bar ( psi) Min/Max Close Forces: 754 N / 158 N vailable features: Position Sensor SynCool HB258 Pressure range: 4-6 bar (6-87 psi) Min/Max Close Forces: 1963 N / 2945 N vailable features: Position Sensor SynCool Electric actuators are also available for the 6E nozzle. See the actuator catalog CT-3-1_EN-REV## CT-1-1_EN-REV1 218 Synventive Molding Solutions. -4-

5 6E System Information Nozzle s VSP Valve Gate - Straight Pin - Plunged Through H = Gate orifice diameter, F = Tip extension, Dt = Tip Diameter, Mod = Modifiable Dt = Ø6 F =, 6, Mod H = 1.6 VTP Valve Gate - Tapered Pin - Plunged Through Dt = Ø6 F =, 6, Mod H = 1.2 VSW Valve Gate - Straight Pin - Blind Dt = Ø9 H =.8 H = 1.2 H = 1.6 VTW Valve Gate - Tapered Pin - Blind Dt = Ø9 H = 1.2 Preferred vailable Not vailable CT-1-1_EN-REV1 218 Synventive Molding Solutions -5-

6E System Information Nozzle s H = Gate orifice diameter, F = Tip extension, Dt = Tip Diameter, Mod = Modifiable TTP Thermal Gate Torpedo - Plunged Through Dt = Ø6 F =, 6, Mod H =.8 H = 1.2 H = 1.

6 6E System Information Nozzle s H = Gate orifice diameter, F = Tip extension, Dt = Tip Diameter, Mod = Modifiable TTP Thermal Gate Torpedo - Plunged Through Dt = Ø6 F =, 6, Mod H =.8 H = 1.2 H = 1.6 TTW Thermal Gate Torpedo - Blind Dt = Ø9 H =.8 H = 1.2 H = 1.6 TFP Thermal Gate Full Flow - Plunged Through Dt = Ø6 F =, 6, Mod H =.8 H = 1.2 H = 1.6 TTK Thermal Gate Torpedo - K Dt = Ø6 F = 6, Mod H = 1.2 / Mod (cold runner applications, semi crystalline materials) TPK Thermal Gate Full Flow - K Dt = Ø6 F = 6, Mod H = 1.2 / Mod (cold runner applications) Preferred vailable Not vailable CT-1-1_EN-REV1 218 Synventive Molding Solutions -6-

7 6E System Information Wear Inserts H = Gate orifice diameter, F = Tip extension, Dt = Tip Diameter, Mod = Modifiable Part F =, 6, Mod H=.8 H=1.2 H=1.6 WI-VTW Wear Insert WI-VSW Wear Insert Wear Insert (without Dimple) WI-TTW F = Wear Insert (with Dimple) Preferred vailable Not vailable CT-1-1_EN-REV1 218 Synventive Molding Solutions -7-

8 6E System Information Nozzle Tip Cutout Dimensions VSP, VTP, TTP, TFP, TTK, TPK- Nozzle tip cutout dimensions Dimensions for reference only. Reference system drawing for complete dimensions prior to machining gate detail in mold. Ø2 +,1 F max. ( 6 ) L +,5 R2 = ### Ra.8 C B Ø6 +,1 VSP VTP TTP TFP TPK TTK B C 1 1,2 7,1 12 3,2 7,24 CT-1-1_EN-REV1 218 Synventive Molding Solutions. -8-

9 6E System Information Nozzle Tip Cutout Dimensions VSW - Nozzle tip cutout dimensions Dimensions for reference only. Reference system drawing for complete dimensions prior to machining gate detail in mold. Ø2 +,1 Ø11, R1 3 7,44 L ±,5 R1 R max.,2 R,5 +,1 X Ø3,38 5 4,75 3 +,1 +,1 (1,8 +,5 ) Ø9 +,1 X Ø2 +,5 # = -,2,5 ±,5 Ø,5 # Ra,4 ØH H6,6 ( ) ØH t the area of the nozzle gate replaceable, hardened (52 +2/-1 HRC) inserts are recommended by Synventive. Radius/chamfer at the front of the valve pin shall not be removed. Synventive recommends that the gate area geometry is manufactured by grinding and not EDM with a surface quality of To avoid a deformation at the gate the space to move freely has to be checked at hot condition. Ra,4 CT-1-1_EN-REV1 218 Synventive Molding Solutions. -9-

10 6E System Information Nozzle Tip Cutout Dimensions VTW - Nozzle tip cutout dimensions Dimensions for reference only. Reference system drawing for complete dimensions prior to machining gate detail in mold. Ø2 +,1 Ø11, R1 3 7,44 L ±,5 R1 R max.,2 R,5 +,1 1 X +2 (Ø3,38) 5 +,1 4,75 3 +,1 Ø9 +,1 3 +,5 X # = -,2 1,8 -,5 Ra,4 Ø,1 # H Ø1,2 +, t the area of the nozzle gate replaceable, hardened (52 +2/-1 HRC) inserts are recommended by Synventive. Radius/chamfer at the front of the valve pin shall not be removed. Synventive recommends that the gate area geometry is manufactured by grinding and not EDM with a surface quality of To avoid a deformation at the gate the space to move freely has to be checked at hot condition. Ra,4 CT-1-1_EN-REV1 218 Synventive Molding Solutions. -1-

11 6E System Information Nozzle Tip Cutout Dimensions TTW - Nozzle tip cutout dimensions Dimensions for reference only. Reference system drawing for complete dimensions prior to machining gate detail in mold. Ø2 +,1 Ø11, L ±,5 R1 R1 R max.,2 R,5 +,1 8 X +2 Ø4,46 3 7,44 5 +,1 4,75 3 -,1 1,3 -,5 Ø9 +,1 L R X Ø3 +,1 # = -,2 L1,5 -,2 Ø,1 R 9 # ØH D1 ØH R L1 D1 LR t the area of the nozzle gate replaceable, hardened (52 +2/-1HRC) inserts are recommended by Synventive. Synventive recommends that the gate area geometry is manufactured by grinding and not EDM with a surface quality of Ra,8 CT-1-1_EN-REV1 218 Synventive Molding Solutions. -11-

12 6E System Information Wear Insert Cutout Dimensions WI-VTW, WI-VSW, WI-TTW - Wear insert cutout dimensions Dimensions for reference only. Reference system drawing for complete dimensions prior to machining gate detail in mold. ±.5 L R,3 ±,1 Ø2 12 F,5 x 45 # 12 +,1 +1 Ra,8 # = -,2,1 7, ±.1 2,932 1,2 -.5 Ø6 Ø12 +, ,1 Ø16-7,25 R4 R4 CT-1-1_EN-REV1 218 Synventive Molding Solutions. -12-

13 North merica Synventive Molding Solutions Inc. 1 Centennial Drive Peabody, M 196, US Tel.: Fax: info@synventive.com Europe Synventive Molding Solutions GmbH Heimrodstr Bensheim, Germany Tel.: +49 () 6251 / Fax: +49 () 6251 / infohrde@synventive.com sia Synventive Molding Solutions (Suzhou) Co.Ltd. 12B Gang Tian Industrial Square Suzhou Industrial Park, China Tel.: Fax: infohrcn@synventive.com CT-1-1_EN-REV1 218 Jun Synventive Molding Solutions DTP: K

06E Hot Runner Series Catalog

06E Hot Runner Series Catalog 6E Hot Runner Series Catalog Stabilize your Process CT-1-1_EN-Rev9 EN 11/ 217 6E System Information Hot Runner System - Thrust Pad Manifold Ø4 Ø24 Ø6 37 L E (length) E = 15, 45, 65, 85 Custom length 45-235