Ultra 350 Design Information. Ultra 350 Nozzle Pitch. Small Pitch Valve Gate. Large Pitch Valve Gate
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1 Ultra 35 Ultra 35 Design Information Ultra 35 Nozzle Pitch Minimum nozzle pitch dimensions for the Ultra 35 nozzle are provided on the right and below. For applications that exceed 16 drops,. Nozzles can be grouped in maximum clusters of 8. Small Pitch alve ate X Small Pitch alve ate (-SX / X-SX) NOTE:The sprue minimum radius 45. mm (1.77") and the X and Y minimum distances must all be satisfied. X and Y must be greater than 62.6 mm (2.47"). Y 45. [1.77] Large Pitch alve ate (-LX / X-LX) NOTE:The sprue minimum radius 5. mm (1.97") and the X and Y minimum distances must all be satisfied. X and Y must be greater than 71. mm (2.8"). Large Pitch alve ate 5. [1.97] 25.4 [1.] 5. [1.97] 25.4 [1.] Y 5. [1.97] X
2 Ultra 35 Thermal ate Thermal ate NOTE:The sprue minimum radius 31.8 mm (1.25") and the X and Y minimum distances must all be satisfied. X and Y must be greater than 45. mm (1.77"). Y R 31.8 [1.25] 18. [.71] X 18. [.71] NOTE: Minimum distance between outermost nozzle drop center to outer edge of the manifold plate is 125mm (4.921 ). If reduced distance is required, contact Husky
3 Ultra 35 -LX Ultra 35 -LX Plate Sizing - Pocket Detail For more than 16 drops. BL [ ] L [ ] Nominal dimensions shown for layout purpose only Actual dimensions dependent on operating temperatures. Thermal Calculations BL / K / L / N / SL - Refer to the plate calculator at - OR - Contact Husky for plate thickness and critical bore depths. Ultra 35 -LX Plate Sizing Number of Drops Manifold Height J S K N (1.574") 59. (2.32") 63.7 (2.51") (2.362") 79. (3.11") 83.7 (3.3")
4 Ultra 35 -LX ate Detail Plunger A Ø 16. [.63].5 METRIC.2 IMPERIAL 12 4 Ø 8. [.315] Ø (1.165) INT PT 6.6 [.24] 6.6 [.26] REF R [.3] S Ø 1. [.394] R.5 [.2] 1. (.39"), 1.2 (.47") and 1.5 (.59") (plunger) gates are standard, other sizes require customized parts. and L are application specific, contact Husky prior to machining.. ate Detail -T Taper 1. (.39"), 1.2 (.47") and 1.5 (.59") (plunger) gates are standard, other sizes require customized parts. and L are application specific, contact Husky prior to machining
5 Ultra 35 -SX Ultra 35 -SX Plate Sizing - Pocket Detail BL [ ] L [ ] For more than 16 drops. Nominal dimensions shown for layout purpose only Actual dimensions dependent on operating temperatures. Thermal Calculations BL / K / L / N / SL - Refer to the plate calculator at - OR - Contact Husky for plate thickness and critical bore depths. Ultra 35 -SX Plate Sizing Number of Drops Manifold Height J S K N (1.574") 5. (1.97") 54.7 (2.15") (2.362") 7. (2.76") 74.7 (2.94")
6 Ultra 35 -SX ate Detail -P Plunger A 12.5 MET Ø 16. [.63].2 IM Ø (1.165) INT PT 4 Ø 8. [.315] 6.6 [.24] R [.3] S Ø 1. [.394] R.5 [.2] 6.6 [.26] REF 1. (.39"), 1.2 (.47") and 1.5 (.59") (plunger) gates are standard, other sizes require customized parts. and L are application specific, contact Husky prior to machining. ate Detail -T Taper 1. (.39"), 1.2 (.47") and 1.5 (.59") (plunger) gates are standard, other sizes require customized parts. and L are application specific, contact Husky prior to machining
7 Ultra 35 HT-D Ultra 35 HT-D Plate Sizing - Pocket Detail BL [ ] L [ ] For more than 16 drops. Nominal dimensions shown for layout purpose only Actual dimensions dependent on operating temperatures. Thermal Calculations BL / K / L / N / SL - Refer to the plate calculator at - OR - Contact Husky for plate thickness and critical bore depths. Ultra 35 HT-D Plate Sizing Number of Drops Manifold Height J K N (1.574") 54. (2.13") (2.362") 74. (2.91")
8 Ultra 35 HT-D ate Detail Ø 16. [.63] A.5 METRIC.2 IMPERIAL Ø Ø.4 A Ø.1 A METRIC IMPERIAL NOTE: IT IS NOT RECOMMENDED TO SPARK ERODE THIS AREA R [.3] SR 3.95 R 1. [.4] 4.75 MID OF SR INT PT.6 [.24] 6.5 [.26] REF LAND SHARP is application specific, contact Husky prior to machining. is variable according to gate diameter
9 Ultra 35 HT-T Ultra 35 HT-T Plate Sizing - Pocket Detail BL [ ] L [ ] For more than 16 drops. Nominal dimensions shown for layout purpose only Actual dimensions dependent on operating temperatures. Thermal Calculations BL / K / L / N / SL - Refer to the plate calculator at - OR - Contact Husky for plate thickness and critical bore depths. Ultra 35 HT-T Plate Sizing Number of Drops Manifold Height J K N (1.574") 54. (2.13") (2.362") 74. (2.91")
10 Ultra 35 HT-T ate Detail Ø 16. [.63] A.5 METRIC.2 IMPERIAL Ø Ø.4 A Ø.1 A METRIC IMPERIAL NOTE: IT IS NOT RECOMMENDED TO SPARK ERODE THIS AREA R [.3] SR 3.95 R 1. [.4] 4.75 MID OF SR INT PT.6 [.24] 6.5 [.26] REF LAND SHARP is application specific, contact Husky prior to machining. is variable according to gate diameter
11 Ultra 35 HT-U Ultra 35 HT-U Plate Sizing - Pocket Detail BL [ ] L [ ] For more than 16 drops. Nominal dimensions shown for layout purpose only Actual dimensions dependent on operating temperatures. Thermal Calculations BL / K / L / N / SL - Refer to the plate calculator at - OR - Contact Husky for plate thickness and critical bore depths. Ultra 35 HT-U Plate Sizing Number of Drops Manifold Height J K N (1.574") 54. (2.13") (2.362") 74. (2.91")
12 Ultra 35 HT-U ate Detail Ø 16. [.63] A.5 METRIC.2 IMPERIAL Ø Ø.4 A Ø.1 A METRIC IMPERIAL NOTE: IT IS NOT RECOMMENDED TO SPARK ERODE THIS AREA R [.3] SR 3.95 R 1. [.4] 4.75 MID OF SR INT PT.6 [.24] 6.5 [.26] REF LAND SHARP is application specific, contact Husky prior to machining. is variable according to gate diameter
13 Ultra 35 HT-DX Ultra 35 HT-DX Plate Sizing - Pocket Detail BL [ ] L [ ] For more than 16 drops. Nominal dimensions shown for layout purpose only Actual dimensions dependent on operating temperatures. Thermal Calculations BL / K / L / N / SL - Refer to the plate calculator at - OR - Contact Husky for plate thickness and critical bore depths. Ultra 35 HT-DX Plate Sizing Number of Drops Manifold Height J K N (1.574") 54. (2.13") (2.362") 74. (2.91")
14 4.75 MID OF SR [.24] Ultra 35 HT-DX ate Detail B Ø [ ] Ø [ ].1 A.4 A Y Z METRIC IMPERIAL A.5 METRIC.2 IMPERIAL [.12] Ø [ ] Y Z R [.3] [ ] L INT. PT. 2. [.79] REF S R 1. [.4] SR 3.95 [.156] is application specific, contact Husky prior to machining. is variable according to gate diameter
15 Ultra 35 HT-UX Ultra 35 HT-UX Plate Sizing - Pocket Detail BL [ ] L [ ] For more than 16 drops. Nominal dimensions shown for layout purpose only Actual dimensions dependent on operating temperatures. Thermal Calculations BL / K / L / N / SL - Refer to the plate calculator at - OR - Contact Husky for plate thickness and critical bore depths. Ultra 35 HT-UX Plate Sizing Number of Drops Manifold Height J K N (1.574") 54. (2.13") (2.362") 74. (2.91")
16 4.75 MID OF SR [.24] Ultra 35 HT-UX ate Detail B Ø [ ] Ø [ ].1 A.4 A Y Z METRIC IMPERIAL A.5 METRIC IMPERIAL 6 3. [.12] Ø [ ] Y Z R [.3] [ ] L INT. PT. 2. [.79] REF S R 1. [.4] SR 3.95 [.156] is application specific, contact Husky prior to machining. is variable according to gate diameter
17 Ultra 35 HS Ultra 35 HS Plate Sizing - Pocket Detail SR LOC. RIN RELIEF LR DIA Orifice 63. [2.48] BL PL Dimensions DELIERY TIME ATIN BL NOMINAL±.5 (.2")* PL RANE LOCATIN RIN (LR) DIAMETER SPRUE BUSHIN SPHERICAL RADIUS (SR) ORIFICE Rapid Delivery Single Drops 3 Days HT-D HT-T HT-U HT-DX HT-UX 84.4 mm mm (3.99") (4") 1 (3.93") 12 (4.72") 125 (4.92") FLAT 12.7 (.5") 15.5 (.61") 19.5 (.75") 1 (.394") 2 (.787") 4 (1.575") 6.35 (.25") Customized Single Drops 1+ Days HT-D HT-T HT-U HT-DX HT-UX mm mm (3.99") (4") 1 (3.93") 12 (4.72") 125 (4.92") FLAT 12.7 (.5") 15.5 (.61") 19.5 (.75") 1 (.394") 2 (.787") 4 (1.575") 6.35 (.25") Design Criteria Ultra 35 hot sprues are designed using customer specified PL, LR, RAD, orifice, melt operating temperature, and mold temperature. If required PL is outside published range, extended lead times may apply. Please contact Husky. Actual BL dimension is a function of PL, tip selection, nozzle housing selection and operating conditions. Actual BL dimension will be provided after system design. If a specific BL is required please contact Husky
18 4.75 MID OF SR [.24] Ultra 35 HS ate Detail HT-D/HT-T/HT-U Ø 16. [.63] A.5 METRIC.2 IMPERIAL Ø Ø.1 A Ø.4 A METRIC IMPERIAL NOTE: IT IS NOT RECOMMENDED TO SPARK ERODE THIS AREA INT PT R [.3] SR 3.95 R 1. [.4] 4.75 MID OF SR [.24] 6.5 [.26] REF LAND SHARP is application specific, contact Husky prior to machining. is variable according to gate diameter. ate Detail HT-DX/HT-UX B Ø [ ] Ø [ ].1 A.4 A Y Z METRIC IMPERIAL A 6.5 METRIC.2 IMPERIAL [.12] Ø [ ] Y Z R [.3] [ ] L INT. PT. 2. [.79] REF S R 1. [.4] is application specific, contact Husky prior to machining. is variable according to gate diameter. SR 3.95 [.156]
19 BL Ultra 35 SC Ultra 35 SC Plate Sizing - Pocket Detail [ ] -..5 B [.2 B ] METRIC IMPERIAL 18.[4.25].1 B [.4 B ] METRIC IMPERIAL PL +.3 [PL+.12] -. Airline Clearance [ B [.1 B ] METRIC IMPERIAL [ Dimensions DELIERY TIME ATIN BL NOMINAL.5 (.2")* PL RANE LOCATIN RIN (LR) DIAMETER SPRUE BUSHIN SPHERICAL RADIUS (SR) ORIFICE ATE DIAMETER (DIA) STEM TYPE Rapid Delivery Single Drops Rapid Delivery 3 Days 85 (3.346 ) (6.8 ) (6.47 ) (3.99") (4") 1 (3.93") 12 (4.72") 125 (4.92") FLAT 12.7 (.5") 15.5 (.61") 19.5 (.75") 1 (.394") 2 (.787") 4 (1.575") 6.35 (.25") 1. (.39") 1.5 (.71") Plunger Customized Single Drops Customized Systems 1+ Days 15. (.59 ) (6.49 ) 85 (3.346 ) (9.625 ) (3.99") (4") 1 (3.93") 12 (4.72") 125 (4.92") FLAT 12.7 (.5") 15.5 (.61") 19.5 (.75") 1 (.394") 2 (.787") 4 (1.575") 6.35 (.25") 1. (.39") 1.2 (.47") 1.5 (.59") Plunger Taper
20 Ultra 35 SC Design Criteria Refer to Ultra 35 for resin selection guidelines. Ultra 35 single cavity valve gates are designed using customer specified PL, LR, RAD, orifice, melt operating temperature, and mold temperature parameters. Actual BL dimension is based on application specific parameters supplied to Husky prior to design. Husky provides all manufacturing dimensions with customer drawings. Maximum operating temperature is 375 C (71 F). Maximum operating injection pressure is 1793 bar (26 psi) Taper or plunger style stem available. If required PL or BL is outside published range, extended lead times may apply. Please contact Husky
21 Ultra 35 SC ate Detail -P 12 A Ø 16. [.63].5 METRIC.2 IMPERIAL Ø (1.165) INT PT 4 Ø 8. [.315] 6.6 [.24] R [.3] S Ø 1. [.394] R.5 [.2] 6.6 [.26] REF 1. (.39"), 1.2 (.47") and 1.5 (.59") (plunger) gates are standard, other sizes require customized parts. and L are application specific, contact Husky prior to machining.. ate Detail -T Taper Contact Husky with any gate insert backup concerns 1. (.39"), 1.2 (.47") and 1.5 (.59") (plunger) gates are standard, other sizes require customized parts. and L are application specific, contact Husky prior to machining
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