PRO-CLEAN STRATIFIED TANK
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- Marilynn Todd
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1 PO-CLEAN STATIFIED TANK PODUCT DESCIPTION Pro-Clean stratified tank with spherical exchanger connection High-quality, multifunctional stratified tank made of steel (S J) for hot-water operation and domestic hot water preparation with a solar system. Stratified solar charging is via an external spherical exchanger. e tank has an integrated corrugated stainless steel pipe in which the water is heated using the hygienic continuous heating process. All necessary connections are at hand; includes x " sleeves for electric screw-in heating elements. e tank stands on a stand ring. e spherical exchanger and the polyester fibre fleece insulation must be ordered separately (compare Accessories). Area of use Water heating and heating operation with a solar system for single-family and semi-detached houses or projects. Product benefits Efficient use of solar energy for hot water and heating Simple functional concept without complicated technology or supplementary electrical energy (gravity circulation principle) Backup heating from all common systems possible Inflow absorbers prevent the layers in the tank from mixing especially during heat pump operation Hygienic water heating due to a special corrugated stainless steel pipe 1 (DN 0, 1.0) temperature measuring points (sensor pockets) for each of three temperature sensors on the tank Access flange DN 00 from 00 litres Prepared for use with electric screw-in heating elements (photovoltaic feed-in) Standards, guidelines and regulations "Pressure Equipment Directive" //EC "Directive on the quality of water intended for human consumption" //EC Sized according to guideline AD-000 Welding as per EN -1 and EN ISO - SPECIFICATIONS Max. operating temperature: 1 C Max. tank operating pressure: bar Max. stainless steel pipe operating pressure: bar Boiler/heating connections p / (partially with inflow absorber) Domestic hot water connections p 1 Cylinder feed and drain cock connections p ½ ermometer connection p ½ Specifications Type B 00-S Item no Nominal volume [l] Height without insulation [mm] Height with insulation [mm] Diameter without insulation [mm] Diameter with insulation [mm] Width A with insulation [mm] Width B with insulation [mm] Tilt height [mm] Weight [kg] ) For problem free maintenance of the corrugated stainless steel pipe (e.g. decalcification), when installing the tank, TiSUN recommends installation of flush connections with isolation valves at the hot water connections of the tank. Also, to protect the corrugated stainless steel pipe from excessive calcification, we recommend measures to stabilise or soften the water at tank temperatures of over 0 C and water hardness of over. millimoles calcium carbonate per litre (= 1 dh) (compare DIN 1-00). ) All size specifications have a tolerance range of +/- %
2 PO-CLEAN COUGATED PIPE STATIFIED TANK PODUCT DESCIPTION W Pro-Clean corrugated pipe with spherical exchanger connection High-quality, multifunctional stratified tank made of steel (S J) for hot-water operation and domestic hot water preparation with a solar system. Stratified solar charging is via an external spherical exchanger. e tank has two integrated corrugated stainless steel pipes in which the water is heated using the hygienic continuous heating process. All necessary connections are at hand; includes x " sleeves for electric screw-in heating elements. e tank stands on a stand ring. e spherical exchanger and the polyester fibre fleece insulation must be ordered separately (compare Accessories). Area of use Water heating and heating operation with a solar system for projects with increased hot water requirement. Product benefits Efficient use of solar energy using a natural principle for hot water and heating Simple functional concept without complicated technology or supplementary electrical energy (gravity circulation principle) Backup heating from all common systems possible Inflow absorbers prevent the layers in the tank from mixing especially during heat pump operation Hygienic water heating due to two special corrugated stainless steel pipes 1 (DN 0, 1.0) temperature measuring points (sensor pockets) for each of three temperature sensors on the tank Access flange DN 00 from 00 litres Prepared for use with electric screw-in heating elements (photovoltaic feed-in) Standards, guidelines and regulations "Pressure Equipment Directive" //EC "Directive on the quality of water intended for human consumption" //EC Sized according to guideline AD-000 Welding as per EN -1 and EN ISO - SPECIFICATIONS Max. operating temperature: 1 C Max. tank operating pressure: bar Max. stainless steel pipe operating pressure: bar Boiler/heating connections p / (partially with inflow absorber) Domestic hot water connections p 1 Cylinder feed and drain cock connections p ½ ermometer connection p ½ Specifications Type W 0 W00 W 000 W 00 W 000 W 000 W 000 Item no Nominal volume [l] Height without insulation [mm] Height with insulation [mm] Diameter without insulation [mm] Diameter with insulation [mm] Width A with insulation [mm] Width B with insulation [mm] Tilt height [mm] Weight [kg] ) For problem free maintenance of the corrugated stainless steel pipe (e.g. decalcification), when installing the tank, TiSUN recommends installation of flush connections with isolation valves at the hot water connections of the tank. Also, to protect the corrugated stainless steel pipe from excessive calcification, we recommend measures to stabilise or soften the water at tank temperatures of over 0 C and water hardness of over. millimoles calcium carbonate per litre (= 1 dh) (compare DIN 1-00). ) All size specifications have a tolerance range of +/- % 0
3 i j l DIMENSIONS AND SLEEVE ASSIGNMENTS Sleeve closed 0 Insulation Isolierung a Domestic b BW-Anschluss hot water connection 1 1 a b c d 1 1a Domestic BW-Anschluss hot water connection 1 1b + W e1 e f g h k m1 m n Insulation * Km Flange from 00 l * only for 00S Cross section Volume at sleeve Sleeve no. Sleeve height (measured from the lid) Content Optional: Elec. heating ext. ( cm) if elec. immersion heater used Spherical exch. flange H1 l1 H l H l H l H l H l H l 1 H l Total volume 1
4 TABLE OF DIMENSIONS AS PE ILLUSTATIONS Position Unit S 00B 0 (W) 00 (W) 000 (W) 00 (W) 000 (W) 000 (W) 000 (W) a mm b mm c mm d mm e1 mm e (W) mm 0 0 f mm f (W) mm g mm h mm i mm j mm k mm l mm m1 (W) mm m mm n mm o1 mm o mm p mm q mm r mm s mm t mm Flange mm u mm v mm w mm x mm y mm z mm D1 mm D mm km mm H1 mm H mm H mm H mm H mm H mm H mm H mm I1 l I l I l I l I l I l I l I l V total l
5 SLEEVE ASSIGNMENT No. Designation Dimension Use Comment b (W) 1 F (with flange 0) 1½" Spherical exchanger with layer washers when connecting solar system a VA (stainless steel) 1" connection (stainless steel) Mandatory (possibly with circulation lance) VA (stainless steel) 1" connection (stainless steel) Mandatory (possibly with circulation lance) ½" Venting Mandatory EE (with inflow absorber) 1½" Forward flow secondary heat source Mandatory for secondary heat source ½" Sensor pocket for boiler sensor Mandatory EE (with inflow absorber) 1½" Forward flow heating circuits Depending on hydraulic schematic H (for immersion heater) " Electric immersion heater (reduced to 1½") with extension Optional 1½" eturn secondary heat source Mandatory for secondary heat source E (with inflow absorber) 1½" High-temperature heating circuits return Depending on hydraulic schematic E (with inflow absorber) 1½" Low-temperature heating circuits return Depending on hydraulic schematic ½" Sensor pocket with temperature sensor Mandatory H (for immersion heater) " Electric immersion heater (reduced to 1½") with extension Optional 1a VA (stainless steel) 1" connection (stainless steel) Mandatory (W) 1b VA (stainless steel) 1" connection (stainless steel) Mandatory ½" Sensor pocket with temperature sensor Optional 1 ½" Sensor pocket with temperature sensor Depending on hydraulic schematic 1 ½" Sensor pocket with temperature sensor Depending on hydraulic schematic 1 ½" Sensor pocket with temperature sensor Depending on hydraulic schematic 1 ½" Drainage Mandatory F (flange) DN00 Flange for finned heat exchanger Optional 0a E (with inflow absorber) 1½" (possibly with priority flap) Optional, only in conjunction with other 0b E (with inflow absorber) 1½" (possibly with priority flap) tanks 1 E (with inflow absorber) 1½" 1½" 1½" HOT WATE TAP OUTPUT FOM WITH ONE COUGATED PIPE, tap output and spherical exchanger sizing for Pro-Clean stratified tank Type B 00S Tank volume l Single discharge capacity 1 0 C l C l Corrugated pipe Volume of corrugated domestic l 0 0 hot water pipe Length m Surface area m Tap output (hot water) T at 0 l/min C T at 0 l/min C T at 0 l/min C T at 0 l/min C Area of use (hot water) AW Combinable with ST 0-0 ST 0-0 ST 0-0 ST 0-0 ST 0-0 ST 0-0 ST -0 ST -0 ST 0K ST 0K ST 0K ST 0K ST 0K ST 0K ST 0 ST 0 ST 0 1 Discharge capacity (hot water up to C) when the backup tank is loaded at 0 C / 0 C. Temperature difference between backup tank temperature and domestic hot water tap temperature when the tank is half-full. Figures quoted are based on standard consumption values. Specific calculations are made for extreme consumption e.g. in swimming pools, saunas etc. Number of apartments ( occupants/apartment). Applicable only without circulation. 1) All size specifications have a tolerance range of +/- %
6 HOT WATE TAP OUTPUT FOM WITH COUGATED PIPES, W tap output and spherical exchanger sizing for Pro-Clean stratified tank Type W 0 W 00 W 000 W 00 W 000 W 000 W 000 Tank volume l Single discharge capacity 0 C l C l Corrugated pipe Volume of corrugated domestic hot water pipe l x x x 0 x x x x Length m x x x x x x x Surface area m x. x. x. x.0 x.0 x.0 x.0 Tap output (hot water) with two corrugated pipes connected in parallel Type W 0 W 00 W 000 W 00 W 000 W Discharge capacity (hot water up to C) when the backup tank is loaded at 0 C / 0 C. Δt: Temperature difference between the backup tank temperature and the domestic hot water tap temperature when the tank is half-full. Figures quoted are based on standard consumption values. Specific calculations are made for extreme consumption e.g. in swimming pools, saunas, etc. Number of apartments ( occupants/apartment). Applicable only without circulation. W 000 T at 0 l/min C T at 0 l/min C T at 0 l/min C T at 0 l/min C T at 0 l/min C T at 1 l/min C T at 10 l/min C 1 Area of use (hot water) AW Combinable with ST 0-0 ST 0k ST 0-0 ST 0k ST 0-0 ST 0k ST 0-0 ST 0k ST 0 ST 0 ST 0 CONTINUOUS OUTPUT WITH PO-CLEAN WITH TWO COUGATED PIPES ( W 000) Continuous output CW When heating drinking water from to C and heating circuit forward flow temperature of 0 C at the hot-water flow rate specified below l/h 1 flow rate for the specified continuous output levels l/h Continuous output CW When heating drinking water from to C and heating circuit forward flow temperature of 0 C at the hot-water flow rate specified below l/h flow rate for the specified continuous output levels l/h Note on continuous output: e boiler's rated heat output must be greater or equal to continuous output. Plan for a circulation pump that is appropriate for the flow rate. MAX. WATE FLOW ATE WITH PO-CLEAN TANK WITHOUT MIXING THE LAYES Tank size [l] Volumetric flow, [m /h] Note: e permissible total volumetric flow for each additional charged sleeve can be calculated as + 0% of the specified value per sleeve.
7 ATED LOAD AT 0 C TANK TEMPEATUE 0 Pro-Clean 00 litre Boiler output (kw) Boiler output ated load 0 1, 1,,,, 1 1, 1, ated load SOLA STATIFIED CHAGING 0 0 T1 0 T Temp. ( C) Spherical exchanger T T T Time/min Temp 1 Temp Temp Temp Temp Solar VL Solar L Data while heating using a spherical exchanger (ST0) with a flow volume of 00 l/h and a collector surface area of 1 m. 1 kwh are required to obtain usable hot water at 0 C (achieved within min).
8 PESSUE DOP FO COUGATED PIPE DN 0 Flow velocity < 0. m/s 0,1 0,1 0, 0, 0, 0, 0, 0, 0, 0,1 0, 0, 0,1 0, 1,0 0, 0, 1, 1, 1,,1,,,,,,,, Flow velocity [m/s] Pressure drop in [mbar] 00 Tap quantity [m /h] Tap quantity [l/min] Tap quantity and flow velocity CONSTITUENT CONCENTATION LIMITS Concentration limits for diverse drinking water constituents when using Pro-Clean corrugated stainless steel pipe ph value.-. Sulphates Natrium Manganese Iron Nitrate Chloride Amonium Nitrite 0 mg/l 00 mg/l 0. mg/l 0. mg/l 0 mg/l 00 (0 1 ) mg/l 0. mg/l 0.1 mg/l ese values may not be exceeded! 1 Austria: 00 mg/l, Germany 0 mg/l
9 SIZE DETEMINATION WITH SOLA COLLECTOS m collector surface area m² m² 1 m² m² 0 m² 0 m² 0 m² 0 m² Practical tank size Solar supply in % for room heating and hot water (hot water supply in summer months 0%) l 00 l 00 l 0 l 00 l 000 l 00 l 000 l of which l HW of which 0 l HW of which 0 l HWof which 0 l HWof which 0 l HWof which 0 l HWof which 0 l HWof which 00 l HW eference house: kw heat load at - C ambient temperature Location: Würzburg, Germany, collector orientation 0 south, 0 tilt, average flow temperature C
10 DIAGAM 1 - C M M P 1 T T Solar system with stratified tank combined with a gas/oil/pellet boiler Heating return flow/solar L pump Blocking valve Pressure relief valve ree-way control valve/mixing valve ermometer, pressure gauge Domestic hot water mixing valve Priority flap unit Note: is TiSUN hydraulic schematic is an example and by no means replaces a specific, professional system planning!
11 DIAGAM - C M M 0 P 1 T T Solar system with stratified tank combined with a gas/oil/pellet boiler and a solid fuel boiler Heating return flow/solar L pump Blocking valve Pressure relief valve ree-way control valve/mixing valve ermometer, pressure gauge Domestic hot water mixing valve Priority flap unit Note: is TiSUN hydraulic schematic is an example and by no means replaces a specific, professional system planning! 0 C
12 DIAGAM - C M P 1 T T Solar system with stratified tank combined with a heat pump Heating return flow/solar L pump Blocking valve Pressure relief valve ree-way control valve/mixing valve ermometer, pressure gauge Domestic hot water mixing valve Priority flap unit Note: is TiSUN hydraulic schematic is an example and by no means replaces a specific, professional system planning! M 10
13 M M DIAGAM - C M M P 1 T T Solar system with stratified tank combined with a condensing system Heating return flow/solar L pump Blocking valve Pressure relief valve ree-way control valve/mixing valve ermometer, pressure gauge Domestic hot water mixing valve Priority flap unit Note: is TiSUN hydraulic schematic is an example and by no means replaces a specific, professional system planning!
14 DIAGAM - C P 1 T T Solar system with stratified tank combined with a gas/oil/pellet boiler for hot water preparation Heating return flow/solar L pump Blocking valve Pressure relief valve ree-way control valve/mixing valve ermometer, pressure gauge Domestic hot water mixing valve Priority flap unit Note: is TiSUN hydraulic schematic is an example and by no means replaces a specific, professional system planning! M 1
15 DIAGAM - C P T T Solar system with stratified tank combined with a gas/oil/pellet boiler with increase of return flow temperature without control unit Heating return flow/solar L pump Blocking valve Pressure relief valve ree-way control valve/mixing valve ermometer, pressure gauge Domestic hot water mixing valve Priority flap unit Note: is TiSUN hydraulic schematic is an example and by no means replaces a specific, professional system planning! M M 1
16 DIAGAM - C M M P 1 T T M Solar system with stratified tank combined with a gas/oil/pellet boiler and a solar swimming pool heating without control unit Heating return flow/solar L pump Blocking valve Pressure relief valve ree-way control valve/mixing valve ermometer, pressure gauge Domestic hot water mixing valve Priority flap unit Note: is TiSUN hydraulic schematic is an example and by no means replaces a specific, professional system planning! 1
17 DIAGAM - C M M 0 0 P 1 T T Solar system with two stratified tanks connected in parallel combined with a gas/oil/pellet boiler Heating return flow/solar L pump Blocking valve Pressure relief valve ree-way control valve/mixing valve ermometer, pressure gauge Domestic hot water mixing valve Priority flap unit Note: is TiSUN hydraulic schematic is an example and by no means replaces a specific, professional system planning!
18 DIAGAM - C M M 0 P 1 T T Solar system with stratified tank and one PS backup tank connected in parallel combined with a gas/oil/pellet boiler Heating return flow/solar L pump Blocking valve Pressure relief valve ree-way control valve/mixing valve ermometer, pressure gauge Domestic hot water mixing valve Priority flap unit Note: is TiSUN hydraulic schematic is an example and by no means replaces a specific, professional system planning! 1
19 DIAGAM - C M M 0 P 1 T T Solar system with stratified tank and two PS backup tank connected in parallel combined with a gas/oil/pellet boiler Heating return flow/solar L pump Blocking valve Pressure relief valve ree-way control valve/mixing valve ermometer, pressure gauge Domestic hot water mixing valve Priority flap unit Note: is TiSUN hydraulic schematic is an example and by no means replaces a specific, professional system planning! 1
20 DIAGAM - C M M P 1 T T M Solar system with stratified tank and one PS backup tank connected in parallel combined with a gas/oil/pellet boiler Heating return flow/solar L pump Blocking valve Pressure relief valve ree-way control valve/mixing valve ermometer, pressure gauge Domestic hot water mixing valve Priority flap unit Note: is TiSUN hydraulic schematic is an example and by no means replaces a specific, professional system planning! 1
21 DIAGAM - C M M Boiler sensor 1 1 Heating regulator minimum limit sensor 1 1 Solid fuel boiler sensor C stratified tank combined with a solid fuel boiler Heating return flow/solar L pump Blocking valve Pressure relief valve ree-way control valve/mixing valve ermometer, pressure gauge Domestic hot water mixing valve Priority flap unit Note: is TiSUN hydraulic schematic is an example and by no means replaces a specific, professional system planning! 1
22 DIAGAM 1 - C M M stratified tank combined with a heat pump Heating return flow/solar L pump Blocking valve Pressure relief valve ree-way control valve/mixing valve ermometer, pressure gauge Domestic hot water mixing valve Priority flap unit Note: is TiSUN hydraulic schematic is an example and by no means replaces a specific, professional system planning!
23 DIAGAM 1 Solar system with W stratified tank combined with a gas/oil/pellet boiler Heating return flow/solar L pump Blocking valve Pressure relief valve ree-way control valve/mixing valve ermometer, pressure gauge Domestic hot water mixing valve Priority flap unit Note: is TiSUN hydraulic schematic is an example and by no means replaces a specific, professional system planning!
24 DIAGAM Solar system with W stratified tank combined with a gas/oil/pellet boiler and two separate domestic hot water circuits Heating return flow/solar L pump Blocking valve Pressure relief valve ree-way control valve/mixing valve ermometer, pressure gauge Domestic hot water mixing valve Priority flap unit Note: is TiSUN hydraulic schematic is an example and by no means replaces a specific, professional system planning!
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