CALEFFI. Modulating digital controller for heating and cooling. 161 series 01122/08 GB. replaces dp 01122/05

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1 Modulating digital controller for heating and cooling series REGI ERED SI EN ISO 00:000 Cert. n FM UNI EN ISO 00:000 Cert. n 000 0/0 G replaces dp 0/0 Function The controller can be used with three-point motorized mixing valves with rotation times ranging between 0 and 0 seconds. It performs both set point and modulating regulation. In the modulating mode, the controller automatically varies the flow temperature depending on the actual value of the system return temperature. This is detected to indicate the instantaneous ambient load. This reduces system operating times and power overloads. The controller is equipped with flow and return temperature probes and a wiring box for an easy use when mounted on the wall. It can also be connected from the back by means of a standard recessed electrical box. Product range Code 000 Modulating digital controller for heating and cooling, with flow/return probes and contact probe holder Code 0 Max. relative humidity probe Code 0 Converter Code 0 Transformer Controller - Three point type - Electric supply: 0 V - Hz - Protection class: IP 0 - Control temperature rage C Flow/return temperature probes NTC type Control range: -0 C Time constant:, s Response: Ω at C eta value: / C ±,% Two-wire cable with connection: / M Cable length: m Dimensions Relative humidity control components (optional) Max. relative humidity probe - Electric supply: V - Hz - RH% limit: 0 % Converter - Electric supply: V - Hz - Microswitch contact rating: / () (0 V) - Max. ambient temperature: C - DIN bar clamps Transformer - Electric supply: 0 V - Hz - Power consumption: 0, V - Max. ambient temperature: C - DIN bar clamps Dimensions E D C 0 Convertitore 0 Trasformatore C V Hz C 0V () T D V E C Hz 0V V~ V LN ~ ~ - when installing in a recessed junction box do not use the cable gland socket Code 000 C 0 D E Weight (kg) 0, Code 0 Weight (kg) 0, Code 0 Weight (kg) 0,

2 Digital controller Operating principle The controller receives the activation signal from the ambient thermostat to start the pump and operate the mixing valve. The controller operates the mixing valve according to two logic approaches, depending on whether the return probe is on or off. Set point regulation: return probe off. Selector ) OFF. In this case the flow temperature FT is held constant at the value set using the selector ) for both heating and cooling. The setting is shown on the display ). Modulating regulation: return probe on. Selector ) ON. In this case the flow temperature FT is modified as a function of the temperature measured by the return probe RT. This keeps under control the actual thermal efficiency of the slab and as a consequence the ambient thermal load. This thermal response time of the system is thus reduced to a minimum. RT set = FT set - % (FT set - 0 C) FT calculated = FT set + (RT set - RT) 0 The front panel contains the following functions: ) Three-digit LCD showing: measured or calculated temperature and settings of the delays programmed in the system. Temperature range displayed: 0 C with 0, C resolution. ) Controller function selector ON/OFF. ) Mixing valve on opening: LED on. ) Mixing valve on closing: LED on. ) Selector for setting flow temperature. Temperature range C Factory setting: - heating: max. C - cooling: min. C Example: FT set = 0 C RT set = 0-0, (0-0) = C FT calculated = 0 + ( - RT) The new FT value calculated is shown on the display ) highlighted a side bar. Each time the FT is calculated, the measured FT is displayed for s, after which the new calculated FT is shown. Changes to FT stop when the RT reaches the RT set. The return probe is switched off during the cooling function. Curve correction with return probe ) Return probe switch. Probe off: OFF Probe on: ON Factory setting: ON ) Pump operating (ON): LED permanently on. ) S.T. LED safety temperature. Continuously ON when the limit indicated by the safety thermostat or safety humidostat is reached. lso continuously ON in case of flow/return probe malfunction (see flow/return probe paragraph). ) Heating/cooling function exchange switch 0) Trimmer for maximum impulse duration on the valve. djustable 0, s. Factory setting:, s. Calculation of impulse value: Tpulse. (s) = Example: Tactuator rotation = 0 s Tpulse = 0/0 = s Rotation time of actuator (s) 0 ) Trimmer for time delay in reading return probe. djustable 0 s. Factory setting: 0 s. ) Trimmer of valve-motor mechanical delay recover. djustable 0 s. Factory setting: s. FT;RT ( C) Design flow temperature FT Set FT Calculated RT Set FT Calculated % 00% % Design return temperature Flow temperature limit FT Flow temperature Design thermal load %

3 Display The three-digit LCD display shows the following parameters: - Flow temperature set using the selector ). The flow temperature measured appears after s. - Measured flow temperature, with return probe off. - Calculated flow temperature, with return probe on. - Maximum duration of the impulse on the valve, selected using the trimmer 0). Displayed for s. - Delay time for acquiring the return temperature, selected using the trimmer ). Displayed for s. - Valve-motor mechanical delay recover, selected using the trimmer ). Displayed for s. ack panel M 0 V~ 0 Hz ~ μ () / V~ L N S SR T TS 0 V~ IN OUT Opens Closes * 0 Heating safety thermostat If the safety thermostat trips, on detecting a higher flow temperature than the setting, the following state comes into operation: pump OFF, mixing valve closed. The thermostat contact is N/C; if the connection is missing, the controller is off. uxiliary microswitch The controller is equipped with an auxiliary microswitch which can be used to control other equipments. Example: For Heating, to switch the boiler on or off. N/O contact - Pump off - ambient thermostat OFF or safety thermostat on (boiler off). N/C contact - Pump on - ambient thermostat ON (boiler on). For Cooling, to switch the chiller unit on or off. N/O contact - Pump off - ambient thermostat OFF or RH% limit probe on (chiller unit off). N/C contact - Pump on - ambient thermostat ON (chiller unit on). Contact rating: / () (0 V). Flow/return probe The flow/return temperature probes are the NTC type. If the probes detect ohmic resistance indicating a short circuit, the following operating state is set: pump OFF, mixing valve closed, LED ) permanently on. Table of probe resistance values 0 *When there is a safety thermostat, eliminate the jumper The terminals for the various electrical connections are located on the back panel. Electric supply Supply 0 V~ Live Supply 0 V~ Neutral Ground/Earth Pump control Ground/Earth Pump control 0 V~ Live Pump control 0 V~ Neutral Mixing valve control (TRIC: contact rating (0 V)) Valve control on opening Common C Valve control on closing uxiliary microswitch (contact rating relay / () ) 0 uxiliary outlet N/O uxiliary common outlet C uxiliary outlet N/C Flow/return probe Flow temperature probe Common C Return temperature probe mbient thermostat/safety thermostat mbient thermostat contact Common C contact for ambient thermostat / common C contact for safety thermostat and humidity probe converter Contact for safety thermostat and humidity probe converter. Flow temperature limit for heating and cooling Maximum heating and minimum cooling flow temperatures can be set with the controller. Dip switches are located on the bottom of the controller in order to set different limit temperatures. Factory setting: - heating max. C - cooling min. C Table of limit temperature-dip switch positions Dip switch Maximum Minimum setting Limit Limit ON Position Position 0 Maximum cooling temperature limit Cooling flow temperature cannot be set greater than C.

4 Control of relative humidity When the controller is used for cooling, the relative humidity probe must be used. The function of this probe is to detect the maximum relative humidity limit in order to prevent the formation of condensation in the cooling slab. It is set for RH = 0 %. When this level is reached, the following operating state is set: pump ON, mixing valve closed. Connection of the humidity probe The humidity probe is connected to the controller through a special transformer and converter. Testing the humidity probe The functioning of the probe must be checked at the start of each cooling season by placing a damp wad of cotton wool on the surface; this should cause the mixing valve to be switched off and switch on the red LED point on the front of the control panel. Location of the humidity probe The humidity probe is located at the point where humidity is most likely to form which will depend on the system design. It is positioned with the carbon printed surface facing upwards as in the following diagrams. Safety thermostat E Upper side: carbon E 0 Trasformatore D V E C 0V Hz 0,V T 0 Convertitore C V Hz C 0V () T Lower side: placed on the cooling surface 0 V V LN ~ ~ Room thermostat RT V~ Layouts for the correct positioning of the max RH% limit probe. The probe should be fixed to the manifold installed in the zone where the RH% relative humidity has not to exceed the safety limits. Fix the probe by inserting the two straps through the holes. Regulator cod L N S SR T TS 0 V~ IN OUT Opens Closes In order to control different zones that are at risk of condensation forming, the humidity probe should be connected to a special interface kit (transformer, converter and humidity probe). Up to converters and probes can be connected to a single transformer. Example of connection with multiple sensors on different manifolds L N 0 0 V TRNSFORMER cod. 0 V CONVERTER cod. 0 RH% SENSOR cod. 0 CONVERTER cod. 0 RH% SENSOR cod. 0 Example of connection to different zone valves Terminal board The maximum thermal energy that the panel can produce can be reached by controlling the parameters below. - Minimum flow temperature can be set using the selector ) on the front panel. - Maximum relative humidity RH% limit, controlled through the relative humidity probe. - Room temperature, controlled by the room thermostat - Room temperature and relative humidity, controlled by a fan coil or dehumidifier. N..: The RH% limit probe is used to forestall any formation of condensation. In areas with cooling, adequate air treatment must always be present. TRNSFORMER cod. 0 CONVERTER cod. 0 CONVERTER cod. 0 L N 0 0 V R R Relè NC V RH% SENSOR cod. 0 T R RH% SENSOR cod. 0 T R Terminal board ccessories Code 0 x 0 x mm mbient digital chrono-thermostat, battery operated. With self-learning programme. Weekly programming. Suitable for phone programmer. Three temperature levels + antifreeze. Minimum programming: 0 minutes. Protection class. IP 0

5 Mixing valves Hydraulic characteristics 0 Three-way butterfly mixing valve, threaded connections. Max. working pressure: bar. Working temperature range: 0 C. Three-way butterfly mixing valve, flanged connections. ody PN. To be coupled with flat counterflange EN 0-. Max. working pressure: bar. Working temperature range: 0 C , 0,, 0, 0, 0, 0,,,,,, 0, 0,0 0, Kv (m /h) Kv (m /h) /, DN / / / - DN,, DN 0 /, DN 0 0 / - DN 0 0 / 0 DN00 0 DN 0 DN DN DN G (m /h) / 0 0,,,,,,, 0 0 0,0 0,0 0,0 0,0 0, Four-way butterfly mixing valve, threaded connections. Max. working pressure: bar. Working temperature range: 0 C. Four-way butterfly mixing valve, flanged connections. ody PN. To be coupled with flat counterflange EN 0-. Max. working pressure: bar. Working temperature range: 0 C , 0, 0,0 0, 0, 0, 0, 0, 0, Kv (m /h) Kv (m /h),,,,, /, DN /,,, DN 0 / 0 / /, DN DN / - DN DN 0 DN 00 DN 0 0 / 0 DN DN G (m /h) / 0 0 0,,,,,,, 0 0 0,0 0,0 0,0 0,0 0, Three-way sector mixing valve, threaded connections. Max. working pressure: bar. Working temperature range: 0 C. Three-way sector mixing valve, flanged connections. ody PN. To be coupled with flat counterflange EN 0-. Max. working pressure: bar. Working temperature range: 0 C , 0, 0,0 0, 0, 0, 0, 0, 0, Kv (m /h) Kv (m /h),,,, /, DN / / / - DN / - DN,,,, DN 0 /, DN / 0 DN00 DN 0 DN DN DN G (m /h) / 0 0,,,,,,, 0 0 0,0 0,0 0,0 0,0 0,

6 0 ctuator for mixing valves 0-- series from / to /. With adapter. With auxiliary microswitch. Electric supply = clockwise rotation (CW) = counter clockwise rotation (CCW) = common M Three point type Electric supply: 0 V (ac) or V (ac) Power consumption: V Microswitch contact rating: (0 V) Protection class: IP Operating time: 0 s (0 rotation) Dynamic torque: N m uxiliary microswitch = common = N/C contact = N/O contact L N CW CCW CCW 0 ctuator for mixing valves 0-- series from to. With adapter. With auxiliary microswitch. Three point type Electric supply: 0 V (ac) or V (ac) Power consumption:, V Microswitch contact rating: (0 V) Protection class: IP Operating time: 0 s (0 rotation) Dynamic torque: N m Electric supply = clockwise rotation (CW) = counter clockwise rotation (CCW) = common uxiliary microswitch = common = N/C contact = N/O contact L N M CW CCW CCW Three-way motorized piston valve, with manual opening. Full bore. With auxiliary microswitch. The valve can be transformed into a two-way valve by blanking off the central third way. Hydraulic characteristics / / Three point type Electric supply: 0 V (ac) or V (ac) Max. working pressure: bar Max. working temperature: 0 C uxiliary microswitch contact rating: (0 V) Protection class: IP Operating time: 0 s Δp max: /,, bar; /, bar;, 0, bar , Kv (m /h) / / 0 0 G (m /h) Three-way motorized ball valve, with manual opening. T drilling, reduced bore. With auxiliary microswitch. Three point type Electric supply: 0 V (ac) or V (ac) Max. working pressure: 0 bar Δp max: bar Working temperature range: C Max. ambient temperature: C Power consumption: / and : V / : V uxiliary microswitch contact rating: (0) Protection class: IP Operating time: 0 s (0 rotation) Dynamic torque: - / and : N m - / : 0 N m Hydraulic characteristics , Kv (m /h) /, /, / 0 /, / 0 / 0 G (m /h), 0 0 0

7 0 Trasformatore D V E C Hz 0V V 0 Convertitore V~ C V Hz C 0V () T 0 Convertitore V~ C V Hz C 0V () T CLEFF CLEFF HOY HOY HOY HOY GNO GNO GNO GNO SOGGIORNO SOGGIORNO SOGGIORNO SOGGIORNO WC WC WC WC pplication diagram Shut-off valve Pump Temperature probe Pressure gauge Temperature gauge Safety thermostat Differential by-pass valve LN ~ ~ S/W 0-0 V Hz

8 SPECIFICTION SUMMRIES Code 000 Modulating digital controller for heating and cooling. Complete with flow/return probes and contact probe holder. Three point type. Electric supply 0 V - Hz. Protection class IP 0. Control temperature range C. Complete with NTC flow/return probes. Working temperature range -0 C. Time constant, s. Response Ω at C. eta value / C ±,%. Two-wire cable with / M connection, length m. Code 0 Maximum relative humidity probe. Electric supply V Hz. RH% limit: 0 %. Code 0 Converter. Electric supply: V - Hz. Microswitch contact rating (TRIC) (0 V). Maximum ambient temperature C. DIN bar clamps. Code 0 Transformer. Electric supply 0 V - Hz. Power consumption 0, V. Maximum ambient temperature C. DIN bar clamps. 0 series Three-way butterfly mixing valve with manual control. Threaded / F connections (/ / ). Cast iron body and rotor. luminium cover and handle. NR seals. Working temperature range 0 C. Maximum working pressure bar. Can be motorized. 0 series Three-way butterfly mixing valve with manual control. Flanged DN connections (from DN to DN ). To be coupled with counterflange EN 0-. Cast iron body and rotor. luminium cover and handle. NR seals. Working temperature range 0 C. Maximum working pressure bar. Can be motorized. series Four-way butterfly mixing valve with manual control. Threaded / F connections (/ / ). Cast iron body and rotor. luminium cover and handle. NR seals. Working temperature range 0 C. Maximum working pressure bar. Can be motorized. series Four-way butterfly mixing valve with manual control. Flanged DN connections (DN DN ). To be coupled with counterflange EN 0-. Cast iron body and rotor. luminium cover and handle. NR seals. Working temperature range 0 C. Maximum working pressure bar. Can be motorized. series Three-way sector mixing valve with manual control. Threaded / F connections (/ / ). Cast iron body and rotor. luminium cover and handle. NR seals. Working temperature range 0 C. Maximum working pressure bar. Can be motorized. series Three-way sector mixing valve with manual control. Flanged DN connections (from DN to DN ). To be coupled with counterflange EN 0-. Cast iron body and rotor. luminium cover and handle. NR seals. Working temperature range 0 C. Maximum working pressure bar. Can be motorized. series Three-way motorized piston valve. Three-way with manual opening. Full bore. / F connections (from / to ). rass body. Stainless steel stem. Self-extinguishing S motor cover. Maximum working pressure bar. Maximum working temperature 0 C. Three point type actuator. Electric supply 0 V (ac) or V (ac). Power consumption, V. Operating time 0 seconds. Protection class IP. Maximum ambient temperature C. uxiliary microswitch contact rating (0 V). series Three-way motorized zone ball valve with manual opening and T drilling. Threaded / F connections (from / to ). Nickled brass body and ball. PTFE seals. Working temperature range C. Maximum working pressure 0 bar. Maximum differential pressure bar. ctuator: Electric supply 0 V (ac) or V (ac). Power consumption V (/ ); V ( / ). Dynamic torque N m (/ and : N m - / : 0 N m). Operating time 0 seconds (rotation 0 ). Protection class IP. Maximum ambient temperature C. uxiliary microswitch contact rating. 0 series ctuator for mixing valves from / (from / to ). Three point type regulation. Electric supply 0 V (ac) or V (ac). Power consumption V (/ / );, V ( ). Dynamic torque N m (/ / : N m - : N m). Operating time 0 seconds (/ / : 0 s, : 0 s). Protection class IP. Maximum ambient temperature C. uxiliary microswitch contact rating. We reserve the right to make changes and improvements to the products and related data in this publication, at any time and without prior notice S.P.. I 00 FONTNETO D GOGN (NO) S.R., N. TEL. + 0 R.. FX Copyright 00 Caleffi

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