Bread Factory. Indian Bakery. Food

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1 Bread Factory. How to Make Bread. Bread Making Plant. Indian Bakery Food

2 Introduction Bread is a staple foodstuff, which is made and eaten in most countries around the world. Bread products have evolved to take many forms, each based on quite different and distinctive characteristics. Over the centuries craft bakers have developed our traditional bread varieties using their accumulated knowledge as to how to make best use of their available raw materials to achieve the desired bread quality. In some countries the nature of bread making has retained its traditional form while in others it has changed dramatically.

3 The proliferation of bread varieties derives from the unique properties of wheat proteins to form gluten and from the bakers' ingenuity in manipulating the gluten structures formed within the dough. The rubbery mass of gluten with its ability to deform, stretch, recover shape and trap gases is very important in the production of bread and all fermented products. Of all the cereals, wheat is almost unique in this respect. Bread is most consumable wheat-based bakery product. It contains high nutritive value.

4 They are easy to digest and compact in size, therefore, its consumption is increasing day by day. Indian bakery industry is spreaded over all small scale; large scale and house hold sectors. Bakery products in India are now in common use and are no more exclusive to a few households or classes of performs. Even then, unlike advanced countries where breads are considered basic essentials of a household budget, in India the element of capacity to pay "continues to play a significant role. The outlay on bread, thus shares the character of "discretionary" expenditure rather than expenditure on basic is applicable. Thus, due to demand it is a good project for entrepreneurs to invest.

5 Few Indian Major Players are as under Bonn Nutrients Pvt. Ltd. Britannia Industries Ltd. Candico (I) Ltd. Daily Bread Gourmet Foods (India) Pvt. Ltd. Elite (India) Ltd.

6 Heritage Foods Ltd. Just Desserts Ltd. Mansingh Hotels & Resorts Ltd. Modern Food Inds. (India) Ltd. Nimbus Foods Inds. Ltd. Saturday Club Ltd.

7 PROJECT AT A GLANCE COST OF PROJECT MEANS OF FINANCE Particulars Existing Proposed Total Particulars Existing Proposed Total Land & Site Development Exp Capital Buildings Share Premium Plant & Machineries Other Type Share Capital Motor Vehicles Reserves & Surplus Office Automation Equipments Cash Subsidy Technical Knowhow Fees & Exp Internal Cash Accruals Long/Medium Term Franchise & Other Deposits Borrowings Preliminary& Pre-operative Exp Debentures / Bonds Provision for Contingencies Unsecured Loans/Deposits Margin Money - Working Capital TOTAL TOTAL

8 PROJECT AT A GLANCE Year Annualised Book Value Debt Dividend Retained Earnings Payout Probable Market Price P/E Ratio Yield Price/ Book Value EPS CEPS Per Share Per Share Per Share No.of Times Rs Rs Rs Rs Rs % Rs % Rs %

9 PROJECT AT A GLANCE Individu al Cumulativ e Overall GPM PBT PAT Net Contribu tion P/V Ratio (Number of times) (Number of times) % % % % % % Initial % 3.52% 2.94% % % 6.96% 4.77% % % 9.32% 6.07% % % 10.93% 6.98% % % 12.00% 7.60% %

10 PROJECT AT A GLANCE BEP BEP - Maximum Utilisation Year 5 Cash BEP (% of Installed Capacity) 66.45% Total BEP (% of Installed Capacity) 69.60% IRR, PAYBACK and FACR Internal Rate of Return.. ( In %age ) 26.78% Payback Period of the Project is ( In Years ) 2 Years 4 Months Fixed Assets Coverage Ratio ( No. of times )

11 Major Queries/Questions Answered in the Report? 1. What is Bread Plant (Semi - Automatic) industry? 2. How has the Bread Plant (Semi - Automatic) industry performed so far and how will it perform in the coming years? 3. What is the Project Feasibility of a Bread Plant (Semi - Automatic)? 4. What are the requirements of Working Capital for setting up a Bread Plant (Semi - Automatic)? 5. What is the structure of the Bread Plant (Semi - Automatic) industry and who are the key/major players?

12 6. What is the total project cost for setting up a Bread Plant (Semi - Automatic)? 7. What are the operating costs for setting up a Bread Plant (Semi - Automatic)? 8. What are the machinery and equipment requirements for setting up a Bread Plant (Semi - Automatic)? 9. Who are the Suppliers and Manufacturers of Plant & Machinery for setting up a Bread Plant (Semi - Automatic)? 10. What are the requirements of raw material for setting up a Bread Plant (Semi - Automatic)?

13 11. Who are the Suppliers and Manufacturers of Raw materials for setting up a Bread Plant (Semi - Automatic)? 12. What is the Manufacturing Process and Formulations of a Bread Plant (Semi - Automatic)? 13. What is the total size of land required for setting up a Bread Plant (Semi - Automatic)? 14. What will be the income and expenditures for a Bread Plant (Semi - Automatic) Business? 15. What are the Projected Balance Sheets of a Bread Plant (Semi - Automatic)?

14 16. What are the requirement of utilities and overheads for setting up a Bread Plant (Semi - Automatic)? 17. What is the Built up Area Requirement and cost for setting up a Bread Plant (Semi - Automatic)? 18. What are the Personnel (Manpower) Requirements for setting up a Bread Plant (Semi - Automatic)? 19. What are Statistics of Import & Export for Bread Plant (Semi - Automatic)? 20. What is the time required to break-even?

15 21. What is the Break-Even Analysis of a Bread Plant (Semi - Automatic)? 22. What are the Project financials of a Bread Plant (Semi - Automatic)? 23. What are the Profitability Ratios of a Bread Plant (Semi - Automatic)? 24. What is the Sensitivity Analysis-Price/Volume of a Bread Plant (Semi - Automatic)? 25. What are the Projected Pay-Back Period and IRR of a Bread Plant (Semi - Automatic)?

16 26. What is the Process Flow Sheet Diagram of a Bread Plant (Semi - Automatic)? 27. What are the Market Opportunities for setting up a Bread Plant (Semi - Automatic)? 28. What is the Market Study and Assessment for setting up a Bread Plant (Semi - Automatic)? 29. What is the Plant Layout for setting up a Bread Plant (Semi - Automatic)?

17 Table of Contents of the Project Report

18 1. Project Location 1.1. District Profile & Geotechnical Site Characterization General Characteristics Of The District Location & Geographical Area Climate Topography Administrative Set Up Map Industry At A Glance Large Scale Industries/Public Sector Undertakings Medium Scale Enterprises Potentials Areas For Service Industry

19 1.11. Potential For New Msmes 2. Introduction 3. Bakery Development 4. Properties 4.1. Whole Wheat Bread 5. Uses & Applications 6. Types Of Bread 7. B.I.S. Specifications 7.1. For White Bread 7.2. For Protein Fortified Bread

20 8. Test Of Bakery Products 8.1. Determination Of Moisture 8.2. Determination Of Acid Insoluble Ash 8.3. Determination Of Crude Fibre 8.4. Determination Of Acid Insoluble Ash 8.5. Determination Of Volume/Mass Ratio For Bread 9. Market Survey 9.1. Biscuits And Bakery Products 9.2. Biscuits 9.3. LEAD PLAYERS AND ALLIANCES 9.4. LEADING BRANDS

21 9.5. Bread 9.6. Market Structure 9.7. Leading Brands 10. Financials & Comparison Of Major Indianplayers/Companies About Financial Statements Of Cmie Database Profits & Appropriations Total Liabilities Total Assets Net Cash Flow From Operating Activities NET CASH FLOW FROM OPERATING ACTIVITIES SECTION I Name of Company with Contact Details Name of Director(S)

22 Plant Capacity Location of Plant Name of Raw Material(S) Consumed With Quantity & Cost SECTION II Assets Cash Flow Cost as % Ge of Sales Forex Transaction Growth in Assets & Liabilities Growth in Income & Expenditure Income & Expenditure Liabilities Liquidity Ratios Profitability Ratio Profits Return Ratios Structure of Assets & Liabilities (%) Working Capital & Turnover Ratios

23 11. Export Statistics Data Of India Export Statistics Data On Bread Frozen Product 12. Present Manufacturers 13. Raw Material Details 14. Advantages And Limitations Of Various Processes Long Bulk Fermentaion Processes Mechanical Dough Development & Chemical Dough Development Process 15. Formulation Of Bread

24 16. Manufacturing Process 17. Functions Of Bread Making Process 18. Packaging Of Bread 19. Process Flow Diagram 20. Detailed Of Plant & Machinery

25 21. Suppliers Of Raw Material 22. Suppliers Of Plant & Machinery Complete Machinery Suppliers 23. Machinery, Raw Material & Product Photographs Machinery Photographs Raw Material Photographs Product Photographs 24. Quotation Of Plant, Machinery And Equipments From Supplier 25. Plant Layout

26 Project Financials Project at a Glance Annexure Assumptions for Profitability workings..1 Plant Economics..2 Production Schedule 3 Land & Building. 4 Factory Land & Building Site Development Expenses

27 Plant & Machinery....5 Indigenous Machineries Other Machineries (Miscellaneous, Laboratory etc.) Other Fixed Assets Furniture & Fixtures Pre-operative and Preliminary Expenses Technical Knowhow Provision of Contingencies Working Capital Requirement Per Month. 7 Raw Material Packing Material Lab & ETP Chemical Cost Consumable Store

28 Overheads Required Per Month and Per Annum.. 8 Utilities & Overheads (Power, Water and Fuel Expenses etc.) Royalty and Other Charges Selling and Distribution Expenses Salary and Wages Turnover Per Annum Share Capital...11 Equity Capital Preference Share Capital

29 Annexure 1 :: Cost of Project and Means of Finance Annexure 2 :: Profitability and Net Cash Accruals Revenue/Income/Realisation Expenses/Cost of Products/Services/Items Gross Profit Financial Charges Total Cost of Sales Net Profit After Taxes Net Cash Accruals

30 Annexure 3 :: Assessment of Working Capital requirements Current Assets Gross Working Capital Current Liabilities Net Working Capital Working Note for Calculation of Work-inprocess Annexure 4 :: Sources and Disposition of Funds

31 Annexure 5 :: Projected Balance Sheets ROI (Average of Fixed Assets) RONW (Average of Share Capital) ROI (Average of Total Assets) Annexure 6 :: Profitability Ratios D.S.C.R Earnings Per Share (EPS) Debt Equity Ratio

32 Annexure 7 :: Break-Even Analysis Variable Cost & Expenses Semi-Variable/Semi-Fixed Expenses Profit Volume Ratio (PVR) Fixed Expenses / Cost B.E.P

33 Annexure 8 to 11 :: Sensitivity Analysis-Price/Volume Resultant N.P.B.T Resultant D.S.C.R Resultant PV Ratio Resultant DER Resultant ROI Resultant BEP

34 Annexure 12 :: Shareholding Pattern and Stake Status Equity Capital Preference Share Capital Annexure 13 :: Quantitative Details-Output/Sales/Stocks Determined Capacity P.A of Products/Services Achievable Efficiency/Yield % of Products/Services/Items Net Usable Load/Capacity of Products/Services/Items Expected Sales/ Revenue/ Income of Products/ Services/ Items

35 Annexure 14 :: Product wise Domestic Sales Realisation Annexure 15 :: Total Raw Material Cost Annexure 16 :: Raw Material Cost per unit Annexure 17 :: Total Lab & ETP Chemical Cost Annexure 18 :: Consumables, Store etc. Annexure 19 :: Packing Material Cost Annexure 20 :: Packing Material Cost Per Unit

36 Annexure 21 :: Employees Expenses Annexure 22 :: Fuel Expenses Annexure 23 :: Power/Electricity Expenses Annexure 24 :: Royalty & Other Charges Annexure 25 :: Repairs & Maintenance Expenses Annexure 26 :: Other Manufacturing Expenses Annexure 27 :: Administration Expenses Annexure 28 :: Selling Expenses

37 Annexure 29 :: Depreciation Charges as per Books (Total) Annexure 30 :: Depreciation Charges as per Books (P & M) Annexure 31 :: Depreciation Charges - as per IT Act WDV (Total) Annexure 32 :: Depreciation Charges - as per IT Act WDV (P & M) Annexure 33 :: Interest and Repayment - Term Loans Annexure 34 :: Tax on Profits Annexure 35 :: Projected Pay-Back Period and IRR

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40 Niir Project Consultancy Services (NPCS) can provide Detailed Project Report on Bread Factory. How to Make Bread. Bread Making Plant. Indian Bakery Food See more

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42 Download Complete List of Project Reports: Detailed Project Reports NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries. Our Market Survey cum Detailed Techno Economic Feasibility Report provides an insight of market in India. The report assesses the market sizing and growth of the Industry. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line.

43 And before diversifying/venturing into any product, they wish to study the following aspects of the identified product: Good Present/Future Demand Export-Import Market Potential Raw Material & Manpower Availability Project Costs and Payback Period The detailed project report covers all aspect of business, from analyzing the market, confirming availability of various necessities such as Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Production Schedule,

44 Working Capital Requirement, uses and applications, Plant Layout, Project Financials, Process Flow Sheet, Cost of Project, Projected Balance Sheets, Profitability Ratios, Break Even Analysis. The DPR (Detailed Project Report) is formulated by highly accomplished and experienced consultants and the market research and analysis are supported by a panel of experts and digitalized data bank. We at NPCS, through our reliable expertise in the project consultancy and market research field, have demystified the situation by putting forward the emerging business opportunity in India along with its business prospects Read more

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[NPCS/5087/23419] Introduction Urea-formaldehyde (UF) resin, one of the most important formaldehyde resin adhesives, is a polymeric condensation product of formaldehyde with urea, and being widely used