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2 Introduction India is the home of mangoes. A large number of varieties are found in almost all parts of the country. Mango Pulp is prepared from selected varieties of Fresh Mango Fruit. Fully matured Mangoes are harvested, quickly transported to the fruit processing plant, inspected and washed. Selected high quality fruits go to the controlled ripening chambers; Fully Ripened Mango fruits are then washed, blanched, pulped, deseeded, centrifuged, homogenized, concentrated when required, thermally processed and aseptically filled maintaining sterility.

3 The preparation process includes cutting, de-stoning, refining and packing. In case of aseptic product the pulp is sterilized and packed in aseptic bags. The refined pulp is also packed in cans, hermetically sealed and retorted. Frozen pulp is pasteurized and deep-frozen in plate freezers. The process ensures that the natural flavour and aroma of the fruit is retained in the final product.

4 Mango puree, which is often called as mango pulp, is a smooth and thick product which is processed in such way that the insoluble fibrous parts of the ripe mangoes are broken up. It retains all of the fruit juice and a huge portion of fibrous matter naturally, which is found naturally in the raw fruit. In few industries, the mango puree is pasteurized in order to increase its shelf life. In terms of consumption and import, the Middle- East region leads the market, followed by the European Union with over 20% of total world imports. The largest user of the mango puree in Europe is the fruit juice industry, but it also has applications in other segments such as ice cream and baby food industry as well.

5 The market for mango pulp grew exponentially which is expected to continue. India is the leader among major mango growers with widely recognized variety of mangoes (primarily Alphonso, Totapuri and Kesar) being used in the manufacturing of pulp. Mango Pulp/Concentrate is perfectly suited for conversion to juices, nectars, drinks, jams, fruit cheese and various other kinds of beverages. It can also be used in puddings, bakery fillings, fruit meals for children and flavours for food industry, and also to make the most delicious ice creams, yoghurt and confectionery.

6 Mango pulp is used as a major food ingredient in the making of mango juice, nectars, juice blends, dairy, bakery, baby food manufacturing, ice-creams etc. However, in recent years the popularity of mango has spread to the western markets with consumers showing interest in the taste. The US juice industry and fresh market has shown consistent interest in both fresh mango and its processed products. The US juice industry has been making more and more use of mango pulp in its orange juice blends.

7 Two main clusters of Mango Pulp are there in the country, which has around 65 processing units with a good backward linkage of Alphonso and Totapuri variety of mangoes. These clusters are Chittoor in the state of Andhra Pradesh and Krishnagiri in the state of Tamil Nadu. Some of the Processing units are in the state of Maharashtra and Gujrat.

8 India is largest mango pulp exporter in the world. Mango production is throughout India. However, most of the pulp industries are established in Southern and Western India and these regions account for major proportion of export that happens from India.

9 The mango pulp industry in Krishnagiri district of Tamil Nadu is the second largest exporter of pulp in the country, generate between rupees 400 to 500 crores of foreign exchange annually. Krishnagiri district is also the second largest mango pulp producer in the country after Chittoor in Andhra Pradesh. The mango pulp is being exported to many countries, including UAE, European countries, Singapore and Malaysia.

10 India Facts and Figures: India is also a major exporter of Mango Pulp in the world. The country has exported 1, 35, MT of Mango Pulp to the world for the worth of Rs crores / USD Millions during the year India produces 350,000 tonnes of mango pulp annually, 50 per cent of the estimated 700,000 tonnes of global mango pulp production. It exports 200,000 tonnes of pulp, while 150,000 tonnes is consumed domestically.

11 Mango pulp is an important value added product having good demand in domestic as well as international market. Changing food habits in the country has increased consumption of fruit and fruit products and hence market for fruit juice/concentrates/ powder/ slices/ dices have also increased. Increasing number of nuclear families in India particularly in urban and semi urban areas, and increasing number of working women in the country has increased demand of processed fruit products such as mango pulp and beverages.

12 The prospects for mango pulp exporters India is on the upward swing as demand is growing exponentially. The mango fruit industry is gearing up to meet this increased demand and mango pulp manufacturers are investing in infrastructure and resources to cater to this.

13 The Global Mango Pulp market seen an increasing growth due to the several benefits of mango Pulp such as it prevents cancer, prevents heart disease, helps lower cholesterol, improves digestion, prevents asthma, improves eye health, regulates blood pressure, and improves immunity and many other benefits. It also has a high amount of vitamin A, vitamin C, potassium, protein and fiber due to which it helps prevents infection in pregnant women and also helps prevent eye problem in newborns. It also enhances skin health due to the presence of carotenoids.

14 Evaporation Section Air Circulation System Aseptic Treatment Section

15 Machinery Photographs Mango Pulp Section Fruit Preparation and Receiving Section Conveyors

16 Project at a Glance PROJECT AT A GLANCE (USD in Thousands) COST OF PROJECT MEANS OF FINANCE Particulars Existing Proposed Total Particulars Existing Propose d Total Land & Site Development Exp Capital Buildings Share Premium Plant & Machineries 0.00 Other Type Share Capital Motor Vehicles Reserves & Surplus Office Automation Equipments Cash Subsidy Technical Knowhow Fees & Exp Internal Cash Accruals Franchise & Other Deposits Long/Medium Term 0.00Borrowings Preliminary& Preoperative Exp Debentures / Bonds Provision for Contingencies Unsecured Loans/Deposits Margin Money - Working Capital TOTAL TOTAL

17 Project at a Glance Yea r Annualised Book Value Debt Divid end Retained Earnings Payo ut Probab le Market Price P/E Ratio Yield Price/ Book Value EPS CEPS Per Share Per Share Per Share No.of Times USD USD USD USD USD % USD % USD %

18 Project at a Glance Yea r Individ ual D. S. C. R. Debt / - Depo sits Debt Cumula Over tive all Equit y as- Equit y Total Net Worth (Number of times) Initi al Retur n on Net Wort h Profitability Ratio GPM PBT PAT Net Contri bution P/V Ratio (Number of times) % % % % % % % 11.86% 9.31% % 17.60% % % 21.63% % % 24.50% % % 26.54% % 54 Asset s Turno ver Ratio Curre nt Ratio % % % % %

19 Project at a Glance BEP BEP - Maximum Utilisation Year 5 Cash BEP (% of Installed Capacity) 41.73% Total BEP (% of Installed Capacity) 47.85% IRR, PAYBACK and FACR Internal Rate of Return.. ( In %age ) 27.66% 2 Years 3 Payback Period of the Project is ( In Years ) Months Fixed Assets Coverage Ratio ( No. of times ) 4.511

20 Major Queries/Questions Answered in the Report? 1. What is Mango Pulp Manufacturing industry? 2. How has the Mango Pulp Manufacturing industry performed so far and how will it perform in the coming years? 3. What is the Project Feasibility of Mango Pulp Processing Plant? 4. What are the requirements of Working Capital for setting up Mango Pulp Processing plant?

21 5. What is the structure of the Mango Pulp Processing Business and who are the key/major players? 6. What is the total project cost for setting up Mango Pulp Manufacturing Business? 7. What are the operating costs for setting up Mango Pulp Manufacturing plant? 8. What are the machinery and equipment requirements for setting up Mango Pulp Processing plant?

22 9. Who are the Suppliers and Manufacturers of Plant & Machinery for setting up Mango Pulp Manufacturing plant? 10. What are the requirements of raw material for setting up Mango Pulp Processing plant? 11. Who are the Suppliers and Manufacturers of Raw materials for setting up Mango Pulp Manufacturing Business? 12. What is the Manufacturing Process of Mango Pulp?

23 13. What is the total size of land required for setting up Mango Pulp Processing plant? 14. What will be the income and expenditures for Mango Pulp Processing Business? 15. What are the Projected Balance Sheets of Mango Pulp Manufacturing plant? 16. What are the requirement of utilities and overheads for setting up Mango Pulp Manufacturing plant? 17. What is the Built up Area Requirement and cost for setting up Mango Pulp Manufacturing Business?

24 18. What are the Personnel (Manpower) Requirements for setting up Mango Pulp Processing Business? 19. What are Statistics of Import & Export for Mango Pulp? 20. What is the time required to break-even of Mango Pulp Processing Business? 21.What is the Break-Even Analysis of Mango Pulp Manufacturing plant? 22.What are the Project financials of Mango Pulp Manufacturing Business?

25 23. What are the Profitability Ratios of Mango Pulp Processing Project? 24. What is the Sensitivity Analysis-Price/Volume of Mango Pulp Manufacturing plant? 25. What are the Projected Pay-Back Period and IRR of Mango Pulp Manufacturing plant? 26. What is the Process Flow Sheet Diagram of Mango Pulp Processing project?

26 27. What are the Market Opportunities for setting up Mango Pulp Processing plant? 28. What is the Market Study and Assessment for setting up Mango Pulp Manufacturing Business? 29. What is the Plant Layout for setting up Mango Pulp Processing Business?

27 Table of Contents of the Project Report

28 1. PROJECT LOCATION 1.1. SENEGAL: DISTRICT PROFILE & GEOTECHNICAL SITE CHARACTERIZATION General Geography Climate Map Demographics Cultures and Influences History Independence Foreign Relations Law Languages Largest Cities Religion Education Culture Economy Transport

29 2. INTRODUCTION 3. RIPE MANGO PRODUCTS 3.1. MANGO PULP 4. MANGO PULP SPECIFICATION 4.1. PHYSICAL & CHEMICAL Microbiological Organoleptic 4.2. MANGO Packing Storage Shelf Life 4.3. MANGO PULP 4.4. MANGO PUREE CONCENTRATE 4.5. BY-PRODUCTS 5. NUTRITIVE VALUE OF MANGO 5.1. CHEMICAL COMPOSITION 6. UTILITY REQUIREMENTS

30 7. MARKET SURVEY 7.1. SENEGAL PLANTS TO BOOST MANGO EXPORTS 8. EXPORT: ALL COUNTRIES 8.1. EXPORT: ALL COUNTRIES 9. COLD STORAGE FOR MANGO 9.1. INTRODUCTION 9.2. STORAGE CAPACITY 9.3. UTILITIES AND POLLUTION CONTROL 9.4. DESCRIPTION 10. MANUFACTURING PROCESS MANGO PROCESS CIP 11. PROCESS FLOW DIAGRAM 12. PLANT DETAILS

31 13. SUPPLIERS OF PLANT & MACHINERY 14. SUPPLIERS OF RAW MATERIAL 15.PHOTOGRAPHS/IMAGES FOR REFERENCE PRODUCT PHOTOGRAPHS MACHINERY PHOTOGRAPHS RAW MATERIAL PHOTOGRAPHS 16. PLANT LAYOUT 17. QUOTATION OF PLANT, MACHINERY AND EQUIPMENTS FROM SUPPLIER

32 Project Financials Project at a Glance Annexure Assumptions for Profitability workings..1 Plant Economics..2 Production Schedule 3 Land & Building. 4 Factory Land & Building Site Development Expenses

33 Plant & Machinery....5 Indigenous Machineries Other Machineries (Miscellaneous, Laboratory etc.) Other Fixed Assets Furniture & Fixtures Pre-operative and Preliminary Expenses Technical Knowhow Provision of Contingencies Working Capital Requirement Per Month. 7 Raw Material Packing Material Lab & ETP Chemical Cost Consumable Store

34 Overheads Required Per Month and Per Annum.. 8 Utilities & Overheads (Power, Water and Fuel Expenses etc.) Royalty and Other Charges Selling and Distribution Expenses Salary and Wages Turnover Per Annum Share Capital...11 Equity Capital Preference Share Capital

35 Annexure 1 :: Cost of Project and Means of Finance Annexure 2 :: Profitability and Net Cash Accruals Revenue/Income/Realisation Expenses/Cost of Products/Services/Items Gross Profit Financial Charges Total Cost of Sales Net Profit After Taxes Net Cash Accruals

36 Annexure 3 :: Assessment of Working Capital requirements Current Assets Gross Working Capital Current Liabilities Net Working Capital Working Note for Calculation of Work-in-process Annexure 4 :: Sources and Disposition of Funds

37 Annexure 5 :: Projected Balance Sheets ROI (Average of Fixed Assets) RONW (Average of Share Capital) ROI (Average of Total Assets) Annexure 6 :: Profitability Ratios D.S.C.R Earnings Per Share (EPS) Debt Equity Ratio

38 Annexure 7 :: Break-Even Analysis Variable Cost & Expenses Semi-Variable/Semi-Fixed Expenses Profit Volume Ratio (PVR) Fixed Expenses / Cost B.E.P

39 Annexure 8 to 11 :: Sensitivity Analysis-Price/Volume Resultant N.P.B.T Resultant D.S.C.R Resultant PV Ratio Resultant DER Resultant ROI Resultant BEP

40 Annexure 12 :: Shareholding Pattern and Stake Status Equity Capital Preference Share Capital Annexure 13 :: Quantitative Details-Output/Sales/Stocks Determined Capacity P.A of Products/Services Achievable Efficiency/Yield % of Products/Services/Items Net Usable Load/Capacity of Products/Services/Items Expected Sales/ Revenue/ Income of Products/ Services/ Items

41 Annexure 14 :: Product wise Domestic Sales Realisation Annexure 15 :: Total Raw Material Cost Annexure 16 :: Raw Material Cost per unit Annexure 17 :: Total Lab & ETP Chemical Cost Annexure 18 :: Consumables, Store etc. Annexure 19 :: Packing Material Cost Annexure 20 :: Packing Material Cost Per Unit

42 Annexure 21 :: Employees Expenses Annexure 22 :: Fuel Expenses Annexure 23 :: Power/Electricity Expenses Annexure 24 :: Royalty & Other Charges Annexure 25 :: Repairs & Maintenance Expenses Annexure 26 :: Other Manufacturing Expenses Annexure 27 :: Administration Expenses Annexure 28 :: Selling Expenses

43 Annexure 29 :: Depreciation Charges as per Books (Total) Annexure 30 :: Depreciation Charges as per Books (P & M) Annexure 31 :: Depreciation Charges - as per IT Act WDV (Total) Annexure 32 :: Depreciation Charges - as per IT Act WDV (P & M) Annexure 33 :: Interest and Repayment - Term Loans Annexure 34 :: Tax on Profits Annexure 35 :: Projected Pay-Back Period and IRR

44 Reasons for Buying our Report: This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, market potential of the product and reasons for investing in the product This report provides vital information on the product like it s characteristics and segmentation This report helps you market and place the product correctly by identifying the target customer group of the product

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47 Scope of the Report The report titled Market Survey cum Detailed Techno Economic Feasibility Report on Mango Pulp with Cold Storage. provides an insight into Mango Pulp market in India with focus on uses and applications, Manufacturing Process, Process Flow Sheets, Plant Layout and Project Financials of Mango Pulp project. The report assesses the market sizing and growth of the Indian Mango Pulp Industry. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line. And before diversifying/venturing into any product, they wish to study the following aspects of the identified product:

48 Good Present/Future Demand Export-Import Market Potential Raw Material & Manpower Availability Project Costs and Payback Period We at NPCS, through our reliable expertise in the project consultancy and market research field, have demystified the situation by putting forward the emerging business opportunity in the Mango Pulp sector in India along with its business prospects. Through this report we have identified Mango Pulp project as a lucrative investment avenue.

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