SPECIFICATION FOR APPROVAL

Transcription

1 SPECIFICATION FOR APPROVAL THICK FILM CHIP RESISTOR STANDARD TYPE CHIP RESISTOR ARRAY TYPE CHIP RESISTOR

2 CONTENTS 1. STANDARD TYPE CHIP RESISTOR 1 2. ARRAY TYPE CHIP RESISTOR 4 3. THICK FILM CHIP RESISTOR / ARRAY RELIABILY & TEST CONDITION 7 4.RATED LOAD CURVE SOLDERING ROMMENDATION 11 6.PACKAGING FOR RESISTANCES AND CAPACITANCES ACCORDING IEC PUBLICATION 63 14

3 ****************** STANDARD TYPE CHIP RESISTOR ***************** FEATURES Extremely thin and light. Compatible with all soldering process. Highly stable in auto-placement surface mounting APPLICATIONS General electronic equipment. 1.Product Identification R 0603 F 49K9 T G R UWA Standard Type Chip Resistor Dimension (Unit: mm) Code EIA Code Length * Width mm / ( inch ) * 0.30 / ( * ) * 0.50 / ( 0.04 * 0.02 ) * 0.80 / ( 0.06 * 0.03 ) * 1.25 / ( 0.08 * 0.05 ) * 1.60 / ( 0.12 * 0.06 ) * 2.50 / ( 0.12 * 0.10 ) * 2.50 / ( 0.20 * 0.10 ) * 3.20 / ( 0.25 * 0.12 ) 1-3. F Resistance Tolerance Code B C D F J K Tolerance 0.1% 0.25% 0.5% 1% 5% 10% K9 Resistance Code Resistance( ) Code Resistance( ) Code Resistance( ) 0R 0 2K7 2.7K 7R5 7.5 R K 47K 511R 511 1R 1 100K 100K 1K K 2R K 470K 49K9 49.9K 294R 294 1M 1M 412K 412K 1K 1K 2M2 2.2M 1M3 1.3M 1

4 1-5. T Packaging ( Unit : pcs ) Code Description Of The Code T 7 Tape & Reel C 10 Tape & Reel D 13 Tape & Reel B Bulk 1-6. Y Material Option Code Description Of The Code G Sn Pb Plating (Pb: 100PPM Green Environmental Production ) X Pb Free Plating (Sn 100% ) Y Sn --Pb Plating (Pb : 150 ~ 250 PPM ) 2.Dimension & Structure Code EIA Code L W H d1 d

5 3.Electronic Characteristic : (STANDARD RESISTOR) Type Power Rating At 70 1/20W 1/16W 1/10W 1/8W 1/4W 1/3W 3/4W 1W Operation Temp. Range -55 to +125 (Derated To 0 Load At +125 ) Maximum Working Voltage 25V 25V 50V 150V 200V 200V 200V 200V Maximum Overload Voltage 50V 50V 100V 300V 400V 400V 400V 400V Dielectric Withstand Voltage 50V 50V 100V 300V 500V 500V 500V 500V Resistance Range Jumper ±0.1% ±0.5% 0.05Ω ~ Under 0.05Ω ~ Under - 10Ω ~ 1MΩ - 10 ~ 10M ±1% 100Ω ~ 560KΩ 1Ω ~ 10MΩ ±5% 100Ω ~ 2.2MΩ 1Ω ~ 10MΩ Temperature Coefficient ±1% 1Ω ~ 9.1Ω ±300ppm/, 10Ω ~ 10MΩ ±100ppm/ ±2%, ±5% 1Ω ~ 9.1Ω ±400ppm/, 1Ω ~ 9.1Ω ±200ppm/ (LOW VALUE RESISTOR) Type Power Rating At 70 1/8W 1/4W 3/4W 1W Operation Temp. Range -55 to +125 (Derated To 0 Load At +125 ) Maximum Working Voltage 0.61V 0.86V 1.22V 1.73V Maximum Overload Voltage 1.22V 1.72V 2.44V 3.46V Rated Current Voltage 0.19V ~ 1.22V 0.27V ~ 1.72V 0.38V ~ 2.44V 0.54V ~ 3.46V Resistance Range 0.01 ~ 1 Temperature Coefficient 1% 0.01Ω ~ 1Ω ±800ppm/ 5% 0.01Ω ~ 1Ω ±1500ppm/ (HIGH VALUE RESISTOR) Type Power Rating At 70 1/16W 1/10W 1/8W 1/4W Operation Temp. Range -55 to +125 (Derated To 0 Load At +125 ) Maximum Working Voltage 0.61V 0.86V 1.22V 1.73V Maximum Overload Voltage 1.22V 1.72V 2.44V 3.46V Rated Current Voltage 0.19V ~ 1.22V 0.27V ~ 1.72V 0.38V ~ 2.44V 0.54V ~ 3.46V Resistance Range 11M ~ 100M Tomperature Coefficient ± 5%, ± 10% ±200ppm/ 3

6 ********************* ARRAY TYPE CHIP RESISTOR ****************** FEATURES Fits for high speed pick & place assembly. Custom design circuit available for high precision & density Resistive network. Excellent solderability and solder leaching resistance. Perfect self-alignment to prevent solder bridge during soldering reflow.. APPLICATIONS Telecommunication Equipment Lap-Top and Note-Book Computer. 1.Product Identification RA 34 J 8P4 N 4K7 T G RA UWA ARRAY TYPE CHIP RESISTOR. SCHEMATIC : RA (Convex), RB (Concave) DIMENSION (Unit: mm) Code (RA) Size Type Length * Width mm / ( inch ) *2 4P2R 1.00 * 1.00 / ( 0.04 * 0.04 ) *4 8P4R 2.00 * 1.00 / ( 0.08 * 0.04 ) *2 4P2R 1.60 * 1.60 / ( 0.06 * 0.06 ) *4 8P4R 3.20 * 1.60 / ( 0.12 * 0.06 ) (RB) *4 8P4R 3.20 * 1.60 / ( 0.12 * 0.06 ) (RB) *4 8P4R 3.20 * 1.60 / ( 0.12 * 0.06 ) 1-3. J RESISTANCE TOLERANCE Code B C D F J K Tolerance 0.1% 0.25% 0.5% 1% 5% 10% P4 Pin Number & Resistor Number Code Description Of The Code 4P2 4Pin 2 Resistor 8P4 8Pin 4 Resistor 4

7 1-5. N Schematics Type Code N L THICK FILM CHIP RESISTOR Description Of The Code Standard Type L Type K7 RESISTANCE Code Resistance( ) Code Resistance( ) R K7 4.7K 4R K9 49.9K 100R 100 1M 1M 1-7. T Quantity ( Unit : pcs ) Code A B T U Code L 7 15K 10K 5K 4K 13 20K 1-8. Y Material Option Code Description Of The Code G Sn Pb Plating (Pb: 100PPM Green Environmental Production) X Pb Free Plating (Sn 100%) Y Pb Free Plating (Pb : 150 ~ 250 PPM ) 2.Dimension & Structure Code (RA) Size Type L W H d1 d2 d3 d4 d *2 4P2R *4 8P4R *2 4P2R *4 8P4R (RB) 24 (RB) *4 8P4R *4 8P4R

8 RA (Convex) 4P2R N Type R1 = R2 RB (Concave) RB 8P4R N Type R1 = R2 = R3= =R4 3.Electronic Characteristic Code (RA) (RB)24 (RB)34 Size 0402*2 0402*4 0603*2 0603*4 0402*4 0603*4 Type 4P2R 8P4R 4P2R 8P4R 8P4R 8P4R Power Rating At 70 1/16W 1/16W 1/10W 1/10W 1/16W 1/10W Operation Temp. Range -55 to +125 (Derated To 0 Load At +125 ) Maximum Working Voltage 25V 25V 50V 50V 25V 50V Maximum Overload Voltage 50V 50V 100V 100V 50V 100V Dielectric Withstand Voltage 50V 50V 100V 100V 50V 100V Resistance Range 10 ~ 1M Temperature Coefficient ±1%, ±5% ±300ppm/ 6

9 4.THICK FILM CHIP RESISTOR / ARRAY RELIABILY & TEST CONDITION Item Speicification Test Conditions Direct Current Resistance Within the regulated resistance Applying time:within 5 sec tolerance Resistance Range( ) Max test voltage(v) Jumper chip 50m R R 1K 1.0 1K R 10K 3 10K R 100K K R 1M 25 1M R 50 T.C.R.(Resistance Temp.Characteristics) Low Value Resistor 5% ppm/ 5% 10 10M 200ppm/ 1% 0.1% ppm/ 10 10M 100ppm/ 1% ppm/ 5% ppm/ Test temperature( )(20) (-55) (20) (125) (20) T.C.R(ppm/ ) =(R-RO)Ro x 1/(T-To)x10 To =20( ) T= Test temperature( ) Ro=Resistance at room temperature( ) R = Resistance at T( ) Apply 2.5 times rated voltage for 5 sec Wait 30 minutes at room temperature and measure the resistance value. High Value Resistor 11M 100M 200ppm/ Perform 10,000 cycles at 2.5 times Rcw or the max over load voltage ON(2.5 times rated voltage):1 sec OFF :25sec Dielectric withstandingvoltage No evidence of mechanical damage. Have stabilization time of 30 minutes without loading and measure resistance. 0201(1/20W):Apply AC 50V 0402(1/16W),0603(1/10W):Apply AC 100V 2012(1/8W):Apply AC 350V Apply AC Voltage for 1 Minute Insulation Resistance Over 10,000M 0201(1/20W):Apply DC 50V 0402(1/16W),0603(1/10W):Apply DC 100V 2012(1/8W):Apply DC 350V Apply DC Voltage for 1 Minute 7

10 Solder relability Item Speicification Test Conditions Coverage: 95% each termina- tion Visual:No crack of termination parts and ceramic exposure of surface by melting Sn / Pb : Solder Temperature : 230 ± 5 C Dip Time : 3 ± 1 sec. Solder : H63A Flux : RMA Type Preheat : At 80~120 C For 10~30 sec. Pb Free : Solder Temperature : 250 ± 5 C Dip Time : 3 ±1 sec. Solder : H63A Flux : RMA Type Preheat : At 80~120 C For 10~30 sec. Hand Soldering : Solder Temperature : Sn / Pb 230 ~ 280 C Pb Free 250 ~ 300 C Use a 20W Soldering Iron And The Soldering Irom Should Not Directly Touch Resisitor. Bending Test R: (1%+0.05 ) of the initial value Visual: No evidence of mechan- ical damage. After soldering resistor on the PCB,3mm of bending shall be applied for 10 sec. Material of PCB: Glass Epoxy Thickness:1.6 mm Measure resistance during load application. Terminal Strength Resistance to Soldering Heat Anti - Vibration Test Load pull: 0.5kg 0201(1/20W),0402(1/16W),0603 (1/16W) 0.3kg R: (1%+0.05 ) of the initial value Visual: No evidence of mechani- cal damage. R: (1%+0.05 ) of the initial value Visual: No evidence of mechani- cal damage. Pull Direction fixed 0.4lead mmerese In molten solder at for10 1sec.Preheat and soldering Procedure Temperature( ) Tim(sec) Solder:S63A (SSD 6704) Flux:The composition of ROSIN(KSM2951)25% and methanol (KSM1658)75% 2 hours each in X,Y, and axis (total 6 hours) 10 to 55Hz sweep in 1-minute amplitude. 8

11 Item Speicification Test Conditions Low Temperature Exposure R: (1%+0.1 ) the ini- tial value. Visual: No evidence of mechanical damage. Dwell in -55 chamber without loading for hours Dwell for 60 minutes at Room temperature and Measure resistance value. Temperatur Cycle Load Life in Moisture R: (1%+0.05 ) of the initial value. Visual: No evidence of mechanical damage. +3% Visual:No evidence of mechanical Damage. Perform 100 Cycles as follows. NO Temperature( ) Time(sec) Temperature:40 2 RH:90-95% Applying rated voltage for 90 minutes "ON" and 30 minutes "OFF" Duration: 1000hours Dwell in Room temperature for 1 hour and meas- ure resistance value. Load Life in High Temperature +3% Temperature:70 3 at rated voltage Applying rated voltage for 90 minutes "ON" Heat Resistance (High Temperature Exposure) R: (2%+0.1 ) of the initial value. Visual: No evidence of mechanical damage. and 30 minutes "OFF" Duration: 1000hours Dwell in Room temperature for 1 hour measure resistance value. Dwell in chamber without loading for hours. Dwell in Room temperature for 1 hour and measure resistance value. 9

12 4-1.Temperture & Rated Load +70 Rated Load (%)

13 5.Soldering Recommendation 11

14 6.Packaging : Standard Type & Array Type 6-1. Material And Quantity Standard Type Resistor Array Type Resistor Size 7 Reel 13 Reel Size 7 Reel 13 Reel K pcs / Reel *2 10K pcs / Reel K pcs / Reel *4 10K pcs / Reel K pcs / Reel 20K pcs / Reel 0603*2 5K pcs / Reel K pcs / Reel 20K pcs / Reel 0603*4 5K pcs / Reel K pcs / Reel 20K pcs / Reel K pcs / Reel K pcs / Reel K pcs / Reel Cover Tape Reel Off Force Peel-Off Force : 5 g f Peel-Off Force 70 g f 6-3. Paper Tape 12

15 Standard Type Array Type THICK FILM CHIP RESISTOR Unit: mm Size A B C D E ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± *2 1.25± ± *4 2.20± *2 2.00± *4 1.90± ±0.10 Standard Type Array Type Size F G H I t max max max 3.50± ± max ± ± ± * max 0402* max 0603*2 3.50± ± * max 6-4. Reel Dimensions Reel Material : Polystyrene 7 Reel 13 Reel Tape Size 8mm 12mm 8mm 12mm A 178±2 330±2 B 60±2 80±2 C 13±2 13±2 D 21±1 21±1 E 2±0.5 2±0.5 W 10±1.5 14±2 10±1.5 14±2 T 1.5±0.5 2±1 r

16 FOR RESISTANCES AND CAPACITANCES ACCORDING IEC PUBLICATION 63 E192 E96 E48 E192 E96 E48 E192 E96 E48 E192 E96 E48 E192 E96 E E24 E12 E6 E