Multilayer Ceramic Chip Trimmer Capacitors
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- Melvin Norman
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1 Series Four asic Types: -P S-P -P S- - S-P1.5 -P1.5 S-P -P Philips djust. Setting drift 1% w/ Philips djust. Low profile w/ Philips djust. everse ultra thin w/ Philips djust. How To Order: 03 1 P F Optional: lank = Straight Lead F = Lead Form Optional: = Setting drift ±1% (Philips adjust) P = Philips adjust P1.5 = Product height 1.5mm max. (Philips adjust) P = everse type (ottom adjust) Quantity Per eel 1 = 1000 pcs 5 = 5000 pcs Packaging Method = ulk = Taping ( direction) X = Taping (X direction option) Temperature haracteristic = NPO ± 500 ppm/ = N400 ± 500 ppm/ = N750 ± 500 ppm/ Maximum apacitance 03 = 3pF, +100, -0% 05 = 5pF, +100, -0% 10 = 10pF, +100, -0% 20 = 20pF, +100, -0% 30 = 30pF, +100, -0% 40 = 40pF, +100, -0% 50 = 50pF, +100, -0% Type S = eflow non-washable type = eflow washable type Series DITION OF FD DITION X DITION Philips djustment Dimensions 0.5 ± ± ± ± ± ± ± ± ± ± ±0.1 Straight Lead 0.12 ±0.05 (ø1.0) 0.15 ±0.06 Note (1) (0.09) (0.65) 1.5 ±0.1 (1.8) 0.32 ±0.05 (0.1) Note (1) P+ = 1.8 max. P1.5 = 1.5 max. P = 0.6 max Lead Form 0.45 ± ± ± ±0.01 Note (1) 0.5 ± ± ffective terminal area 7
2 Series Specifications Type - (max. height=1.8mm, 1% setting drift) NP0± NP0± N750± NP0± N400± N750± N750± N750± N750± N750±500 Type -P (max. height=1.8mm) NP0± NP0± N750± NP0± N400± N750± N750± N750± N750± N750±500 Type -P1.5 (max. height=1.5mm) NP0± NP0± N750± NP0± N400± N750± N750± N750± N750± N750±500 Type -P (max. height=0.6mm, reverse type) NP0± NP0± N750± NP0± N400± N750± N750± N750± N750± N750± P djustment direction (everse type) djustment direction (Standard type) P 8
3 -P Series onditions and Precautions Mounting Pattern: 1) ecommended pattern: 1.2±0.05 ø3.9± ± min. otor Lead (Ground) Stator Lead (Voltage) 2) Determine if there is adequate room for mounting according to pattern dimensions and set pattern dimensions. 3) onnect stator terminal to voltage, rotor terminal to ground. 4) Make sure that the solder cream for coating is sufficient. (e recommend 150µm.) 5) Take caution that the solder flux and adhesive paste does not flow in between rotor and stator. Soldering: 1) ecommended reflow temperature curve. 2) ecommended hand soldering conditions: tip temperature 270±5, soldering time less than 5 seconds. Temperature ( ) Flow direction Peak Temp. 230±5 Max. 15 sec. Min. 180 Max. 40 sec sec. 60 sec. djustment: 1) fter removing from reflow, let cool to room temperature (at least 4 hrs.) before adjustment. 2) Maximum pressure of screwdriver should be less than 100g. 3) ecommended screw driver head dimensions: S1.2± (Minus tuning head) 0.40± ± ±0.05 (Plus tuning head) ø1.5~ min. Mounting: 1) ecommended adhesive nozzle procedure: Nozzle Lead otor djusting Pin Stator Lead 2) Mechanical centering method: when mounting automatically with mechanical centering method, adjust so that the centering hook touches the stator (take caution that centering hook does not touch lead). 9
4 -P//P1.5 Series onditions and Precautions Mounting Pattern: 1) ecommended pattern: 0.5min otor Lead (Ground) Stator Lead (Voltage) 0.5min ) Determine if there is adequate room for mounting according to pattern dimensions and set pattern dimensions. 3) onnect stator terminal to voltage, rotor terminal to ground. 4) Make sure that the solder cream for coating is sufficient. (e recommend 150µm.) 5) Take caution that the solder flux and adhesive paste does not flow in between rotor and stator. Soldering: 1) ecommended reflow temperature curve: 2) ecommended hand soldering conditions: tip temperature 270±5, soldering time less than 5 seconds. Temperature ( ) Flow direction Peak Temp. 230±5 Max. 15 sec. Min. 180 Max. 40 sec sec. 60 sec. djustment: 1) fter removing from reflow, let cool to room temperature (at least 4 hrs.) before adjustment. 2) Maximum pressure of screwdriver should be less than 100g. 3) ecommended screwdriver head dimensions: S1.2± ±0.05 (Minus tuning head) 0.40± ±0.05 (Plus tuning head) Mounting: 1) ecommended adhesive nozzle procedure: 2.5min. ø1.5~2.0 2) Mechanical centering method: when mounting automatically with mechanical centering method, adjust so that the centering hook touches the stator (take caution that centering hook does not touch lead). 10
5 / Series Test Methods Item Specification Measuring ondition Humidity Test High Temperature Load Test Temperature ycling Test Vibration Test Shock esistance Test Solderability esistance to Solder Heat Test Low Temperature xposure Mechanical Load Setting Drift : ±10% Max Q : 150 Min I : 103MΩ Min Q : 200 Min. I : 103MΩ Min. : ±7% Max. Q : 200 Min. I : 103 MΩ Min Q : 250 Min. I : 103MΩ Min. no problem observed coverage 75% ea. termination end : ±10% Max. Q : 250 Min. I : 103MΩ Min. Q : 250 Min. I : 103MΩ Min. xpose at 40±2, 90~95% H for 96±4 hours and keep at normal conditions for 1 hour pply 2 rated voltage at 85±3 in high temperature chamber for 96±4 hours and keep at normal conditions for 24 hours Perform 5 cycles as follows: -25 (30 min.) room temperature (5 min.) +85 (30 min.) and keep at normal conditions for 24±1 hour Vibration frequency range: 10~55Hz Time: 2 hours each in three different vertical directions (X, Y and Z axes, total 6 hours) mplitude: 1.5 mm Fix on 50 gram metal case and drop onto the concrete floor from a height of 1 meter Immerse in Pb-Sn solder at 230±5 for 5 +1/-0 seconds Put on a hot plate at 270±5 for 5±1 seconds and keep at normal conditions for 24 hours xpose in low temperature chamber at -25 for 96±4 hours and keep at normal conditions for 1 hour pply a 100 gram load in the axis of the rotor otate rotor 3 times until rotor slot is perpendicular to mounting pads, at 10 rpm. fter that, take an initial reading of capacitance after 5 seconds. Measure again after 1 hour ecommended ashing onditions Solvent Maker Measuring ondition esults K225 sahi Glass ompany Immerse 50 ~ 55 5 min. O.K. K14lb sahi Glass ompany Immerse 32±1 5 min. O.K. Pine lph (ST100S) rakawa hemical Industries, Ltd. Immerse 70±1 O.K. Immerse into water 60±1 3 min. lean slough (750H) KO orporation Immerse min. O.K. inse with pure water. Dry 85 San lec (FS813D) Sanyo hemical Industries, Ltd. Immerse 60 5 min. Dry 85 10min. O.K. Techno are Toshiba Immerse into F17 (ultrasonic 10 min) O.K. inse out of F1 (ultrasonic 3 min) Terpene leaner (-7) lpha Metals Immerse room temperature 10 min. and O.K. ultrasonic 2 min. inse with water 40~50 IP Immerse room temperature 1 min. O.K. Methylene hloride Immerse room temperature 10 min. O.K. Hot ater Immerse min. O.K. ecommended leaning Precautions for TZ- types only 1) hen washing with solution (IP), follow conditions below: a) Ultrasound wave washing under 1 minute. b) Soak washing under 5 minutes. However, if using both ultrasound and soak washing, the total washing time should be under 3 minutes. 2) hen revolving, the silicon coating will break and the torque will increase. This is not irregular. Once the silicon coating breaks, the torque will return to normal value. 11
6 hip Trimmer apacitor Packaging / Series arrier Tape Dimensions t4 t2 t1 M SPOKT HOL t3 SLD ONDITION Do VITY P1 P2 P0 F DITION OF FD 3.35 ± ± ± ± 0.1 Do 1.50 ± ± 0.1 t ± ± ± ± 0.1 P ± ± 0.1 M t ± ± ± ± 0.3 P ± ± t ± ± 0.1 () F 5.50 ± ± 0.05 P ± ± 0.05 t ± ± ± ± 0.1 eel Dimensions D ø ø t 1000 pcs 5000 pcs 2000 pcs 178 ± ± ± 2.0 > ± 2.0 > ± ± ± 0.5 D 21.0 ± ± 1.0 D 21.0 ± ± ± ± 2.0 t 2.5 ± 0.5 t 2.5 ± 0.5 () pplication autions Mounting: 1) Solder reflow temperature should not exceed ) Prevent flux or wax from flowing between rotor and stator. 3) Do not run conductor patterns underneath the mounted trimmer capacitor. void solvent washes min 0.45 min 1.0min min 0.59~ ~ djustment: 1) ny capacitance adjustments should be executed 12 hours after reflow soldering has been completed. 2) Maximum load on rotor by adjusting screw driver should not exceed 100 grams (3.53 ounces). 3) For critical and/or accurate capacitance adjustments rotate 360 before finding setting. hen tight tolerance of a TZ's setting is needed in a circuit add a fixed capacitor as a "stray capacitor" in series or parallel with the TZ to tighten the tolerance of the TZ's setting drift. Store in normal ambient conditions. void high temperatures, humid air, and dust. pplication cautions, inclusive for and series: 1) Maintain the following conditions when washing with solvents such as freon etc. (1) Ultrasonic wave wash within 1 minute (2) Immersion wash within 5 minutes hen using ultrasonic wave wash with immersion wash total time should remain under 3 minutes. 2) Do not wash after rotating the rotor. 3) hen rotation is started, torque is temporarily high (maximum 200 g cm) due to the silicon coating. Torque should be normal after first rotation. NOT: For S and S series avoid the use of solvent washes. 12
7 eramic Tuning Tools For TZ Series (x6) 96mm (62mm) 96mm (62mm) crylic esin (21) ±0.05 eramic ± ± eramic (21) ± ± ±0.03 (Lapped) () 13
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