# INSTRUCTION: This section consists of FOUR (4) stucture questions. Answer ALL of them.

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1 INSTRUCTION: This section consists of FOUR (4) stucture questions. Answer ALL of them. ARAHAN: Bahagian ini mengandungi EMPAT (4) soalan struktur. Jawab SEMUA soalan. QUESTION 1 SOALAN 1 C1 (a) Give the definition of the following terms in the process control system: Berikan takrifan istilah-istilah di dalam sistem kawalan proses seperti: i. Sensitivity Kepekaan [2 marks] [2 markah] ii. Error detection Pengesanan ralat [2 marks] [2 markah] iii. Accuracy Ketepatan [1 mark] [1 markah] C2 (b) A digital meter has 10-bit accuracy. Calculate the resolution on the mv range. Satu meter digital memiliki ketepatan 10-bit. Kirakan resolusi dalam julat mv. [5 marks] [5 markah] 2 SULIT

2 (c) An analogue-to-digital converter in the data acquisition board is set for input signal in the maximum range 20 V with the amplifier gain at 5. If the resolution is mv, calculate number of bits in the converter. Satu pengubah analog ke digital di dalam sebuah papan kenyataan ditetapkan dalam julat maksimum 20 V dengan gandaan penguat pada 5. Jika resolusi adalah mv, kirakan bilangan bit di dalam pengubah. [8 marks] [8 markah] (d) A linear pressure sensor has a time constant of 5 seconds and a transfer function of 30 mv/kpa. If the output changes from 20 to 50 kpa, calculate the pressure output after 2 seconds and the pressure error at this time. Satu sensor tekanan linear mempunyai pemalar masa 5 saat dan fungsi pemindahan 30 mv/kpa. Jika perubahan output daripada 20 hingga 50 kpa, kirakan tekanan keluaran selepas 2 saat dan ralat tekanan pada masa tersebut. [7 marks] [7 markah] QUESTION 2 SOALAN 2 C1 (a) State THREE (3) categories of the level measurement and its function. Nyatakan TIGA (3) kategori pengukuran aras dan fungsinya. [6 marks] [6 markah] 3 SULIT

3 C2 (b) A pressure gauge is located at the base of an open tank containing a liquid with a specific weight of 20 N/m 3 and the pressure at 0.5 kpa. Calculate the depth of the fluid in the tank. Tolok tekanan diletakkan di bahagian bawah tangki terbuka yang mengandungi cecair dengan berat spesifik sebanyak 20 N/m 3 dan tekanan pada 0.5 kpa. Kirakan kedalaman bendalir di dalam tangki. [4 marks] [4 markah] (c) The radiation constant for a furnace is 0.11 x 10-8 W/m 2 K 4, the radiating surface area is 4.95 m 2, the radiating surface temperature is 1300 K and the room temperature is 32 C. Calculate the heat radiated. Pemalar radiasi untuk relau ialah 0.11 x 10-8 W/m 2 K 4, luas permukaan radiasi ialah 4.95 m 2, suhu permukaan radiasi ialah 1300 K dan suhu bilik ialah 32 C. kirakan haba yang diradiasi. [5 marks] [5 markah] (d) A glycerin flows in a 20 inch diameter pipe with its density of 3 lb/ft 3 and viscosity of 4.5 x 10-2 lb s/ft 2. If Reynold number of glycerin is 1500, calculate the i) velocity of glycerin and ii) mass flow rate of glycerin in m/s and kg/s units respectively. (1 ft = 12 inches, 1 m = ft and 1 kg = lb). Gliserin mengalir dalam paip berdiameter 20 inci dengan ketumpatan sebanyak 3 lb/ft 3 dan kelikatan sebanyak 4.5 x 10-2 lb s/ft 2. Jika nombor Reynold gliserin adalah 1500, kirakan i) halaju gliserin dan ii) kadar alir jisim gliserin masing-masing dalam unit m/s dan kg/s. (1 ft = 12 inches, 1 m = ft and 1 kg = lb). [10 marks] [10 markah] 4 SULIT

4 QUESTION 3 SOALAN 3 C1 (a) List FIVE (5) factors to be considered when choosing type of valve. Senaraikan LIMA (5) faktor yang perlu dipertimbangkan apabila memilih jenis injap. [5 marks] [5 markah] C2 (b) Describe the operating principle of current to pressure converter (I/P) with the aid of schematic diagram. Terangkan prinsip operasi penukar arus ke tekanan dengan bantuan gambarajah. [6 marks] [6 markah] C2 (c) Describe by sketching simple appropiate diagram the meaning of fail safe open and fail safe shut in control valve operation. Terangkan dengan bantuan gambar rajah ringkas maksud gagal buka selamat dan gagal tutup selamat di dalam operasi injap kawalan. [10 marks] [10 markah] (d) Based on Figure 3(d), if someone pushes the lever toward the nozzle with their thumb, with a force of 2.3 pounds, assuming a bellow s area is 0.9 square inches, calculate the reading of the pressure at the gauge. Berpandukan Rajah 3(d) dibawah, jika seseorang menolak tuil menghala ke muncung menggunakan ibu jari dengan daya sebanyak 2.3 paun, andaikan luas permukaan belos ialah 0.9 inci persegi, kira bacaan tekanan pada tolok. 5 SULIT

5 Figure 3(d)/ Rajah 3(d) [4 marks] [4 markah] QUESTION 4 SOALAN 4 C1 (a) State FIVE (5) primary usages of the controller in a control system. Nyatakan LIMA (5) kegunaan utama pengawal di dalam sistem kawalan. [5 marks] [5 markah] (b) Calculate the controller gain of a temperature controller with a 70% proportional band if its input range is between 0 C to 100 C and its output is between 4 ma to 20 ma. Kira gandaan pengawal bagi pengawal suhu dengan jalur berkadaran 70% jika masukan adalah di antara 0 C hingga 100 C dan keluaran ialah di antara 4 ma hingga 20 ma. [4 marks] [4 markah] 6 SULIT

6 (c) An air to open valve on the inflow controls level in a tank. When the process is at the set point, the valve opening is 50%. An increase in outflow results in the valve opening increasing to a new steady state value of 80%. Determine the resulting offset if the controller PB is 40%. Injap udara untuk buka digunakan untuk mengawal paras di dalam tangki. Apabila proses berada pada titik tetapan, bukaan injap ialah 50%. Peningkatan aliran keluaran menyebabkan bukaan injap meningkat ke nilai baru sebanyak 80%. Tentukan keluaran jika pengawal PB ialah 40%. [6 marks] [6 markah] (d) The oven is heated by an electrical heater, and there are ventilation motors inside to cool the oven after use. Ketuhar itu dipanaskan oleh pemanas elektrik dan di dalamnya terdapat motor pengudaraan untuk menyejukkan ketuhar selepas digunakan. Here is a simplification of how the cooling PLC program should work: Di bawah ialah atur cara PLC yang akan dilakukan: HEATING ON: Heating element and cooling fans turn on. HEATING OFF: Heating element off and off delay timer starts counting down. TIMER DONE: Cooling fans turn off. PEMANAS ON Pemanas dan kipas penyejuk dihidupkan PEMANAS OFF Pemanas dimatikan dan pemasa bilang turun di mulakan 7 SULIT

7 PEMASA SELESAI Kipas penyejuk dimatikan Devise a ladder diagram for an oven. Bina rajah tangga untuk sebuah ketuhar. [10 marks] [10 markah] SOALAN TAMAT 8 SULIT

8 Appendix/ Lampiran Pressure Conversion: 1Pa = x 10-4 psi 1 psi = 1 lb/in 2 1 Atm = kpa = 14.7 psi 1 Bar = 100 kpa = 100 N/m 2 Length Conversion : 1cm = 10 mm 1 m = 100 cm 1 ft = 12 inch 1 inch = m Level Formula: h = P/γ F = γπd 2 h/ 4 W= γv Heat Energy Conversion: 1 Btu = 252 cal 1 Joule = Btu 1 Watt = 1 J/s Pressure Formula: P = γh = F/A = ρgh B = γv Flow Formula: R = VDρ/ μ Q =VA F = ρq P a / γ a + V a 2 / 2g + h a = P b / γ b + V b 2 / 2g + h b V = (2gh) Q = k (π/4)(d s /d p ) 2 (2gh) Q = WR/ L Temperature Formula: C = ( F -32) 5/9 R = F K = C R = K * 9/5 W TH = 3/2 kt Q = CA (T T 1 4 ) L 2 = L 1 [1 + α (T 2 - T 1 )] V 2 = V 1 [1 + β (T 2 - T 1 )] R T2 = R T1 [ 1 + Coeff.(T 2 T 1 )] V TH = (3kT/m) k = Boltzmann s constant = 1.38 x J/K Q = WC(T 2 T 1 ) Q = -ka(t 2 -T 1 )/L Q = ha (T 2 -T 1 ) 9 SULIT

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