4/3 and 4/2 Proportional directional valve elements with flow sharing control (LUDV concept)

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1 R 181-9/1.1 Replces: /1 / nd / Proportionl directionl vlve elements with flow shring control (LUDV concept) L88... (EDC-P) PTENT PENDING Summry Description Pge Generl specifictions 1 Ordering detils Ports options Spool vrint nd Flow pttern Principles of opertion, cross section Technicl Dt p-q v chrcteristic curves 8 Externl Dimensions nd Fittings 9 Electric connection 1 Generl Specifictions Vlve element with direct proportionl flow shring control. It cn chieve the simultneous ctivtion of different ctutors by distributing the vilble flow proportionlly to the speeds selected by the opertor. ll simultneous movements go on t the sme reciprocl speed lso in cse of flow shortge. Ech energized ctutor receives pressure compensted flow. No shuttle vlve fitted. Wet pin proportionl tubes for DC coils, with push rod for mechnicl override; nickel plted surfce. Mnul override (push-button, screw type or lever) vilble upon request. Different plug-in connectors vilble: see ordering detils. 181

2 /1 osch Rexroth Corp. Hydrulics EDC-P R 181-9/1.1 Ordering Detils Fmily Directionl vlve elements ED Model Size, proportionl Configurtions Flow shring Coil type Dimeter mm (.91 in.) Spool vrints 1) / operted both sides nd b; P,,, T closed in neutrl / operted on side only; P,,, T closed in neutrl / operted on side b only; P,,, T closed in neutrl / operted on both sides nd b; P closed; nd to T in neutrl / operted on side only; P closed; nd to T in neutrl / operted on side b only; P closed; nd to T in neutrl L 8 8 = = = = E = E = E 1), ) Flow pttern & Nominl flow oth meter in nd out, [1. ] (1. ) oth meter in nd out, 8 (1.8 ) 8 (1.8 ) oth meter in nd out, 1 (.17 ) 1 (.17 ) oth meter in nd out, 1 (. ) 1 (. ) oth meter in nd out, (. ) (. ) oth meter in nd out, (1.7 ) (1.7 ) oth meter in nd out, (1. ) (1. ) Only meter in, 8 (1.8 ) 8 (1.8 ) ) Only meter in, 1 (.17 ) 1 (.17 ) ) Only meter in, (. ) (. ) ) Only meter in, (1.7 ) (1.7 ) ) Only meter in, (1. ) (1. ) ) oth meter in nd out, (1. ) 8 (1.8 ) ) oth meter in nd out, 8 (1.8 ) 1 (.17 ) ) oth meter in nd out, 8 (1.8 ) 1 (. ) ) oth meter in nd out, 1 (.17 ) 1 (. ) ) oth meter in nd out, 1 (.17 ) (. ) ) oth meter in nd out, 1 (. ) (. ) ) oth meter in nd out, 1 (. ) (1.7 ) ) oth meter in nd out, (. ) (1.7 ) ) oth meter in nd out, (. ) (1. ) ) oth meter in nd out, (1.7 ) (1. ) ) = S = S1 = S = S = S = S8 = S9 = I1 = I = I = I8 = I9 = 1 = 1 = 1 = = = = 8 = 8 = 9 = = O = OC = = M = = 1** = = 7 = = F = P = = Optionl fittings Without mnul override Screw type mnul override Push-button type mnul override Lever type mnul override ) Ports /-1 UNF (SE8) Mchined for interfcing to modulr elements Electric connections Without coils With coils, without mting connector DIN EN With coils, with bi-directionl diode, without mting connector verticl mp-junior With coils, with bi-directionl diode, without mting connector DT-O Voltge supplly Without coils 1V DC V DC 1) The required hydrulic lyout nd spool vrint cn be chosen by consulting pge. ) vilble only for E_ spool vrint. ) Ech different option for the type of emergency chosen implies specific ordering code (refer to pge 8). ) With p (P > or P > ) 1 br ( psi). ) See RE181-, RE181-, RE181-7, for flngeble elements. ** For connectors ordering code see dt sheet RE 18-9.

3 R 181-9/1.1 EDC-P Hydrulics osch Rexroth Corp. /1 Ports Options = = = = M Spool Vrint nd Flow Pttern oth meter in nd out Only meter in = = E = EI P T = P T = E P T = EI = = E = EI 18

4 /1 osch Rexroth Corp. Hydrulics EDC-P R 181-9/1.1 Principles of Opertion, Cross Section The sndwich plte design directionl vlve elements L88 re compct direct operted pressure compensted proportionl solenoid vlves which control the strt, the stop, the direction nd the quntity of the oil flow, with FLOW SHRING principle. These elements bsiclly consist of stckble housing (1) with control spool, two solenoids (), two return springs. Energized by n electronic feed regultor, ech solenoid () displces the control spool from its neutrl-centrl position proportionlly to the current received. When the spool is shifted nd the metering notch is open, flow delivery strts nd is controlled by wy pressure compenstor followed by check vlve for ech port nd. The compenstor, blnced by the LS pressure t the opposite end, lifts up nd unlods regulted flow which is sent to the (or ) port through the relevnt check vlve; t the sme time the opposite port llows oil return to tnk. LS pressure reches the compenstor ded end directly from the or port, while the check vlves lock eventul pressure oscilltions which could ffect the compenstor function. When the solenoid is de-energized, the return spring pushes the spool thrust wsher bck ginst the housing nd the spool returns in its neutrl-centrl position. Ech coil () is fstened to the solenoid tube by the ring nut (7). pin llows to push the spool under emergency conditions, when the solenoid cnnot be energized, like in cse of voltge shortge

5 R 181-9/1.1 EDC-P Hydrulics osch Rexroth Corp. /1 Technicl Dt (for pplictions with different specifictions consult us) Generl Vlve element with solenoids kg [lbs].9 [8.71] Vlve element with 1 solenoid kg [lbs]. [7.91] mbient Temperture C [ F]...+ [...+1] (NR sels) Hydrulic Mximum pressure t P, nd ports br [psi] 1 [] Mximum pressure t T br [psi] 1 [] Mximum pressure with lever emergency t T br [psi] 1 [] Mximum regulted flow t 1 br [ psi] [] [1.] Mximum regulted flow t 18 br [1 psi] [] 8 [1.] E-schemes flow pttern symmetricl closed pss in the neutrl position (connection from to T nd to T) pprox. % of the nominl cross-section Hydrulic fluid Generl properties: it must hve physicl lubricting nd chemicl properties suitble for use in hydrulic systems such s, for exmple: Minerl oil bsed hydrulic fluids HL (DIN 1 prt 1). Minerl oil bsed hydrulic fluids HLP (DIN 1 prt ). For use of environmentlly cceptble fluids (vegetble or polyglycol bse) plese consult us. Fluid Temperture C [ F]...+8 [...+17] (NR sels) Permissible degree of fluid contmintion ISO 7: b x 7 X=1...1 ISO : clss 19/17/1 NS 18: clss 8 Viscosity rnge mm /s...8 (optionl...) Electricl Voltge type PWM Pulse Width Modultion pre-set t 1 Hz Voltge tolernce (nominl voltge) % Duty Mximum coil temperture C [ F] 1 [] Insultion clss Complince with Coil weight kg [lbs]. [.79] Continuous, with mbient temperture C [1 F] H Low Voltge Directive LVD 7//EC (/9/EC), /18/EC Voltge V 1 Current (nominl t C[8 F]) Resistnce (nominl t C[8 F]) Cold vlue t C Ω 1 Mx. hot vlue Ω.1. Voltge (V) Connector type Coil description Mrking Coil mt. no. =O 1 1 DC EN (Ex. DIN ) D1 1 1 DC R99 =O 1 DC MP JUNIOR D1 1 DC R9877 =O 7 1 DC DEUTSCH DT -P D1 7 1 DC R99 =OC 1 DC EN (Ex. DIN ) D1 1 DC R99 =OC DC MP JUNIOR D1 DC R91 =OC 7 DC DEUTSCH DT -P D1 7 DC R

6 /1 osch Rexroth Corp. Hydrulics EDC-P R 181-9/1.1 Chrcteristic Curves Mesured with hydrulic fluid ISO-VG t ± C (11 ± 9 F); mbient temperture C (8 F). /1 - Chrcteristic curves Q=Q (I) Nominl Flow = 8 1 % % of mximum control current p = 18 br p = psi p = 1 br Nominl Flow = % % of mximum control current p = 18 br p = psi p = 1 br Nominl Flow = p = 18 br p = psi p = 1 br Nominl Flow = p = 18 br p = psi p = 1 br 8 1 % of mximum control current % 8 1 % of mximum control current % Nominl Flow = 8 1 % of mximum control current p = 18 br p = psi p = 1 br % Nominl Flow = % of mximum control current p = 18 br p = psi p = 1 br % Nominl Flow = % of mximum control current p = 18 br p = psi p = 1 br % The curves refer to the spool fully open. 18

7 R 181-9/1.1 EDC-P Hydrulics osch Rexroth Corp. 7/1 Chrcteristic Curves Mesured with hydrulic fluid ISO-VG t ± C (11 ± 9 F); mbient temperture C (8 F). Nominl flow Qnom=Qnom ( P Is) Nominl flow = Nominl flow = 8 Nominl flow = Nominl flow = Nominl flow = 1 Nominl flow = 1 Nominl flow = 1 1 br LS drin br Pressure- p Pressure differentil cross the spool ( P Is) psi 1 Pressure-p psi Pressure drop p = p(q) (P IN P OUT ) to the next section psi br.. section. section. section 1. section section Ppressure- p Pressure drop p = p(q) with spool S9 psi br P> or P> 1 >T or >T Ppressure- p

8 8/1 osch Rexroth Corp. Hydrulics EDC-P R 181-9/1.1 Externl Dimensions nd Fittings 1 Solenoid tube Ø mm (.91 inch). Plug for positions versions (/). Ring nut for coil locking (Ø. mm). Torque 7 Nm (.. ft-lb). Flnge specifictions for coupling to ED intermedite elements. For tie rod nd tightening torque informtion see dt sheet RE Clernce needed for connector removl. 7 nd ports. 8 Identifiction lbel. 9 Optionl push-button mnul override, P type, for spool opening: it is pressure stuck to the ring nut for coil locking. Mt no. R Optionl screw type mnul override, F type, for spool opening: it is screwed (torque -7 Nm [.-. ft-lb]) to the tube s replcement of the coil ring nut. Mt no. R Four threded holes M deepth 1mm [.7 inch] for fitting secondry flngeble element. olts M with recommended strength clss DIN8.8: torque - Nm [.-. ft-lb] (only for version with modulr secondry vlves). 188

9 R 181-9/1.1 EDC-P Hydrulics osch Rexroth Corp. 9/1 Externl Dimensions nd Ports 1 Ordering Detils: H (if fitted to side ) or H (if fitted to side ) Ordering Detils: V (if fitted to side ) or V (if fitted to side ) Ordering Detils: H1 (if fitted to side ) or H9 (if fitted to side ) 189 Ordering Detils: V1 (if fitted to side ) or V9 (if fitted to side ) Ordering Detils: X (if fitted to side ) or X (if fitted to side ) Ordering Detils: X1 (if fitted to side ) or X9 (if fitted to side )

10 1/1 osch Rexroth Corp. Hydrulics EDC-P R 181-9/1.1 Electric connection (or connections, in cse of two solenoids) Protection clss: IP when connector with sel is properly screwed down. = 1 Protection clss: IP with femle connector properly fitted (see drwing). Protection clss: IP 9 K with femle connector properly fitted (see drwing). = = 7 osch Rexroth Corp. Hydrulics 1 City Line Rod ethlehem, P US Telephone (1) 9-8 Fcsimile (1) This document, s well s the dt, specifictions nd other informtion set forth in it, re the exclusive property of osch Rexroth Corportion. Without their consent it my not be reproduced or given to third prties. The dt specified bove only serve to describe the product. No sttements concerning certin condition or suitbility for certin ppliction cn be derived from our informtion. The informtion given does not relese the user from the obligtion of own judgment nd verifiction. It must be remembered tht our products re subject to nturl process of wer nd ging. 19

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