PRE FEASIBILITY REPORT

Transcription

1 PRE FEASIBILITY REPORT for PROPOSED EXPANSION OF EXISTING BULK DRUG INTERMIDIATES, PESTICIDE SPECIFIC INTERMEDIATES & SPECIALTY CHEMICALS MANUFACTURING UNIT of M/s. GUJARAT ORGANICS LTD. (UNIT-1) PLOT NO. 127/1, G.I.D.C. ESTATE, ANKLESHWAR , DIST: BHARUCH (GUJ.) Prepared By: NABL Accredited Testing Laboratory ISO 9001:2008 Certified Company Aqua-Air Environmental Engineers P. Ltd. 403, Centre Point, Nr. Kadiwala School, Ring Road, Surat

2 CONTENTS Sr. Description Page 1. Executive Summary 3 2. Introduction of the Project/Background information Project Description Site Analysis Planning Brief Proposed Infrastructure Rehabilitation and resettlement (R & R) Plan Project Schedule & Cost Estimates Analysis of Proposal (Final Recommendations) 32 2

3 1.0 EXECUTIVE SUMMARY 1.1 Company Profile M/s. Gujarat Organics Ltd. (Unit-1) proposes expansion of existing Bulk Drug intermediates, pesticide specific intermediates & specialty chemicals manufacturing unit at Plot 127/1, GIDC Estate, Ankleshwar, Dist. Bharuch, Gujarat Project Details Products along with Production Capacity Product Group 1 Sr. Product CAS CATEGORY AS PER EIA NOTIFICATION 1. Salicylic Zinc Salicylate a. 2-Hydroxy Benzonitrile 60% 5 (b) of 94.5 Sodium Formate (S)/ Sodium 3-b. Formate (Aq %) - 40% of 94.5 (Byproduct) Hydroxy Phenyl Acetic (b) 5. 2-Hydroxy Phenyl Acetic Hydroxy-2-Naphthoic EXISTING CAPACITY (MT/ MONTH) 94.5 MT/Month PROPOSED CAPACITY (MT/ MONTH) 175 MT/Month 7. 6 Hydroxy-2-Naphthoic P-Hydroxy Benzoic O-Cresotic a. 4- Hydroxy Benzonitrile % of 94.5 Ammonium Sulfate 10-b. (S)/Ammonium Sulfate (Aq %) - 40% of 94.5 (Byproduct) Hydroxy Phenyl Acetic Hydroxy Phenyl Acetic Methyl Salicylic Methyl Salicylic Methyl Salicylic Hydroxy Benzoic ,4-Dihydroxy Benzoic ,6-Dihydroxy Benzoic

4 Product Group 2 3 Sr. Product CAS CATEGORY AS PER EIA NOTIFICATION 19-a. p-phenol Sulfonic acid 60% of 94.5 Ammonium Sulfate 19-b. (S)/Ammonium Sulfate (Aq %) - 40% of 94.5 (Byproduct) Methoxy -2-Naphthoic Methoxy -2-Naphthoic Methoxy Naphthaldehyde Chloro Salicylic Chloro Salicylic Chloro -2-Methoxy Benzoic Chloro -2-Methoxy Benzoic N/A Chloro -2-Ethoxy Benzoic N/A Chloro -2-Ethoxy Benzoic N/A Chloro Salicylic Chloro Salicylic Methyl Chloro -2-Methoxy Benzoic Chloro -2-Methoxy Benzoic N/A Chloro -2-Ethoxy Benzoic N/A Chloro -2-Ethoxy Benzoic N/A Chloro Salicylic Chloro Salicylic Methyl Chloro-2-MethoxyBenzoic Chloro-2-Methoxy Benzoic Chloro -2-Ethoxy Benzoic N/A Chloro -2-Ehoxy Benzoic N/A EXISTING CAPACITY (MT/ MONTH) 94.5 MT/Month 94.5 MT/Month PROPOSED CAPACITY (MT/ MONTH) 4

5 Product Group 4 5 Sr. Product CAS CATEGORY AS PER EIA NOTIFICATION 41. Methyl Salicylate Ethyl Salicylate Phenyl Salicylate Methyl- 3-Methyl Salicylate Methyl- 4-Methyl Salicylate Methyl- 5-Methyl Salicylate Benzyl Benzoate a. 4-Cyano Phenyl Acetate % of b. Sodium Acetate 40% of (Byproduct) 49. Methyl Paraben Ethyl Paraben Propyl Paraben Butyl Paraben Iso Propyl Paraben Iso Butyl Paraben Benzyl Paraben Sodium Benzyl Paraben Sodium Methyl Paraben Sodium Ethyl Paraben Sodium Propyl Paraben Sodium Butyl Paraben Sodium Iso Propyl Paraben Sodium Iso Butyl Paraben [2-Phenoxy Ethanol(CAS ), Methyl Paraben (CAS ), 63. Gujsol - 1 Ethyl Paraben (CAS ), Propyl Paraben (CAS ), Butyl Paraben (CAS )] EXISTING CAPACITY (MT/ MONTH) 94.5 MT/Month 94.5 MT/Month PROPOSED CAPACITY (MT/ MONTH) 64. Gujsol - 2 [2-Phenoxy Ethanol(CAS ), Methyl Paraben (CAS ), Ethyl Paraben (CAS ), Propyl Paraben (CAS 94-5

6 Product Group 6 Sr. Product CAS CATEGORY AS PER EIA NOTIFICATION 13-3), Butyl Paraben (CAS ), Iso Butyl Paraben (CAS )] [2-Phenoxy Ethanol(CAS ), Methyl Paraben 65. Gujsol - 3 (CAS ), Ethyl Paraben (CAS ), Propyl Paraben (CAS )] [Methyl Paraben (CAS ), Ethyl 66. Gujsept Paraben (CAS ), Propyl Paraben (CAS )] [Methyl Paraben Sodium (CAS ), Ethyl 67. Gujsept Sodium Paraben Sodium (CAS ), Propyl Paraben Sodium (CAS )] [Methyl Paraben (CAS ), Ethyl Paraben (CAS Gujstat 47-8), Propyl Paraben (CAS ), Butyl Paraben (CAS )] Ethoxy Benzoic Ethoxy Benzoic Ethoxy Benzoic Ethyl Ethoxy Benzoic Ethoxy Benzoic Ethoxy Benzoic Ethyl P-IsoPropoxy Benzoic EXISTING CAPACITY (MT/ MONTH) PROPOSED CAPACITY (MT/ MONTH) 6

7 Product Group 7 Sr. Product CAS CATEGORY AS PER EIA NOTIFICATION 76. P-IsoPropoxy Benzoic P-IsoPropoxy Benzoic Ethyl 78. P Anisic (b) 79. P Anisic P Anisic Ethyl O-Anisic (b) 82. O Anisic O Anisic Ethyl O - Anisic Phenyl N/A 85. m-anisic Ethoxy Benzamide Ethyl Benzoate Methoxy Phenol Ethoxy Phenol ,6-Dimethoxy Benzoic (b) 4-[N-(2-Methoxy 91. Benzoyl)Sulfomoyl]Benzoyl Chloride ,4-Dihydroxy Benzoic ,6-Dihydroxy Benzoic Hydroxy -2 Naphthoic Hydroxy -2 Naphthoic Phenyl Methoxy-2-Naphthoic Methoxy-2-Naphthoic N/A Ethoxy-2-Naphthoic N/A Ethoxy-2-Naphthoic N/A Cyano -2-Nitro Phenol a b. Cyanuric 60% of Ammonium Sulfate (S)/Ammonium Sulfate (Aq %) - 40% 25 (Byproduct) EXISTING CAPACITY (MT/ MONTH) 94.5 MT/Month 25.0 MT/Month Amino Salicylic PROPOSED CAPACITY (MT/ MONTH) 7

8 Product Group Sr. Product CAS CATEGORY AS PER EIA NOTIFICATION 3-Amino Salicylic Methyl Amino Salicylic Amino Salicylic Methyl Amino Salicylic Amino Salicylic Methyl EXISTING CAPACITY (MT/ MONTH) MT/Month PROPOSED CAPACITY (MT/ MONTH) Total 94.5 MT/Month (Any one or Cumulative) 175 MT/Month By Products 1. Sodium Sulfate Potassium Sulfate Sodium Bromide Total

9 1.3 Raw Material Requirement Product Group Sr. Product Raw Material kg/kg CAS Nos. 1 1 Salicylic Phenol NaOH Carbon dioxide Sulfuric Zinc Salicylate Salicylic NaOH Zinc Chloride a 2-Hydroxy Benzonitrile - 60% Salicyldehyde Sodium Acetate Ethanol Acetic Hydroxylamine Hydrochloride Sodium Formate Formic Hydroxy Phenyl Acetic 2-Hydroxy AcetoPhenone NaOH Sulfur Morpholine Sodium Bicarbonate P-Toluene Sulfonic (catalyst) Ethyl Acetate Tri Ethyl Benzyl Ammonium Chloride Sulfuric Hydroxy Phenyl Acetic 2-Hydroxy Phenyl Acetic Methanol Sodium Carbonate Sulfuric Hydroxy -2-Naphthoic β-naphthol KOH Carbon Dioxide Sulfuric Hydroxy -2-naphthoic 8 P-Hydroxy Benzoic acid n-paraffin Hydroxy-2-Naphthoic Methanol Sodium Carbonate Sulfuric Phenol Potassium Hydroxide Carbon Dioxide Sulfuric Carbon O-Cresotic O-Cresol

10 10-a 4-Hydroxy Benzonitrile - 60% 10-b Ammonium Sulfate (S)/Ammonium Sulfate (Aq %) - 40% 11 4-Hydroxy phenyl acetic acid 12 4-Hydroxy phenyl acetic acid 13 3-Methyl salicylic acid 14 4-Methyl salicylic acid 15 5-Methyl salicylic acid 16 3-Hydroxy Benzoic Methyl 17 2,4-Dihydroxy Benzoic Sodium Hydroxide ODCB Carbon Dioxide Sulphuric Urea Sulfamic acid Ortho Dichloro Benzene Catalyst p-hydroxy Benzoic acid (Byproduct) Hydroxy AcetoPhenone Sulfur Morpholine Para Toluene Sulfonic Triethyl Benzyl Ammonium Chloride Ethyl Acetate Sodium bicarbonate Sodium Hydroxide Sulfuric Hydroxy Phenyl Acetic Methanol Sodium carbonate Sulfuric O-Cresol Sodium Hydroxide ODCB Carbon Dioxide Sulphuric m-cresol Sodium Hydroxide ODCB Carbon Dioxide Sulphuric p-cresol Sodium Hydroxide ODCB Carbon Dioxide Sulphuric Hydroxy Benzoic Methanol Sulfuric acid (Catalyst) Soda Ash Resorcinol Potassium Carbonate Carbon Dioxide

11 ,6-Dihydroxy Benzoic 19-a p-phenol Sulfonic acid 60% 19-b Ammonium Sulfate (S)/Ammonium Sulfate (Aq %) - 40% 20 6 Methoxy -2-Naphthoic 21 6 Methoxy-2-Napthoic 22 6-Methoxy-2-Naphthaldehyde Chloro Salicylic Chloro Salicylic Methyl 25 3-Chloro -2-Methoxy Benzoic 26 3-Chloro -2-Methoxy Benzoic Sulfuric Sodium Meta Bisulfite (Catalyst) Resorcinol Potassium Carbonate Carbon Dioxide Sulfuric Sodium Meta Bisulfite (Catalyst) Phenol Ortho Dichloro Benzene Sulfamic acid Sulfuric acid (Byproduct) Hydroxy -2-Napthoic Sodium Hydroxide Dimethyl Sulfate Sulfuric Methoxy-2-Napthoic Methanol Catalyst Soda Ash Sulfuric Hydroxy -2-Napthyl Chloride Xylene Catalyst Hydrogen Gas o-chloro Phenol Sodium Hydroxide Carbon Dioxide Xylene Sulfuric EDTA Chloro Salicylic Methanol Sulfuric Soda Ash EDTA Disodium Salt Sodium Hydroxide Chloro-2-Methoxy Benzoic Sulfuric Chloro Salicylic Sodium Hydroxide Dimethyl Sulfate

12 27 3-Chloro -2-Ethoxy Benzoic 28 3-Chloro -2-Ethoxy Benzoic 29 4-Chloro Salicylic 30 4-Chloro Salicylic Methyl 31 4-Chloro -2-Methoxy Benzoic 32 4-Chloro -2-Methoxy Benzoic 33 4-Chloro -2-Ethoxy Benzoic 34 4-Chloro -2-Ethoxy Benzoic 35 5-Chloro Salicylic TBAB Sulfuric Chloro Salicylic Sodium Hydroxide Diethyl Sulfate Sulfuric Chloro-2-Ethoxy Benzoic - 1 Methanol Sulfuric Soda Ash Sodium Hydroxide Carbon Dioxide Xylene Sulfuric EDTA Chloro Salicylic Methanol Sulfuric Soda Ash EDTA Disodium Salt Chloro Salicylic Sodium Hydroxide Diethyl Sulfate TBAB Sulfuric Chloro-2-Methoxy Benzoic Methanol Sulfuric Soda Ash Chloro Salicylic Sodium Hydroxide Diethyl Sulfate Sulfuric Chloro Salicylic Sodium Hydroxide Diethyl Sulfate Sulfuric Para Chloro Phenol Sodium Hydroxide Carbon Dioxide ODCB/Xylene / Sulfuric EDTA Carbon Sodium Hydrosulphite

13 Chloro Salicylic Methyl Chloro-2-MethoxyBenzoic Chloro-2-Methoxy Benzoic 39 5-Chloro -2-Ethoxy Benzoic 40 5-Chloro -2-Ehoxy Benzoic 41 Methyl Salicylate 42 Ethyl Salicylate 43 Phenyl Salicylate 44 Methyl 3-Methyl Salicylate 45 Methyl 4-Methyl Salicylate 5-Chloro Salicylic Methanol Sulfuric (98%) Soda Ash Water 1 - EDTA Chloro Salicylic Dimethyl Sulfate Sodium Hydroxide Sulfuric TBAB Chloro Salicylic Water TBAB Diethyl Sulfate Sodium Hydroxide Chloro Salicylic Diethyl Sulfate Sodium Hydroxide TBAB Chloro-2-Ethoxy Benzoic Methanol Sulfuric Salicylic acid Methanol (Sulfuric ) Catalyst Soda ash Sulfuric acid Salicylic Ethanol (Sulfuric ) Catalyst Soda Ash Sulfuric acid Salicylic Phenol (Sulfuric ) Catalyst Soda Ash O-Cresotic Methanol Catalyst Soda ash Sulfuric acid m-cresotic Methanol Catalyst Soda ash Sulfuric acid

14 5 46 Methyl 5-Methyl Salicylate p-cresotic Methanol Catalyst Soda ash Sulfuric acid Benzyl Benzoate Benzyl Alcohol Benzoic (Sulfuric ) Catalyst Soda Ash Xylene Sulfuric a 4-Cyano Phenyl Acetate -60% p-cyano Phenol Acetic Sodium Hydroxide b Sodium Acetate 40% (Byproduct) Methyl Paraben Para Hydroxy Benzoic Methanol Catalyst Sulfuric (100%) Sodium Carbonate Ethyl Paraben Para Hydroxy Benzoic Ethanol p-toluene Sulfonic EDTA Sodium Carbonate Water Propyl Paraben Para Hydroxy Benzoic n-propanol Toluene Catalyst Sulfuric (100%) Sodium Carbonate Butyl Paraben Para Hydroxy Benzoic n-butanol Toluene p-toluene Sulfonic EDTA Sodium Carbonate Water Iso Propyl Paraben Para Hydroxy Benzoic Iso Propyl Alcohol Toluene p-toluene Sulfonic EDTA Sodium Carbonate Water Iso Butyl Paraben Para Hydroxy Benzoic Iso Butyl Alcohol

15 55 Benzyl Paraben 56 Sodium Benzyl Paraben 57 Sodium Methyl Paraben 58 Sodium Ethyl Paraben 59 Sodium Propyl Paraben 60 Sodium Butyl Paraben 61 Sodium Iso Propyl Paraben 62 Sodium Iso Butyl Paraben 63 Gujsol Gujsol - 2 Toluene p-toluene Sulfonic EDTA Sodium Carbonate Water Para Hydroxy Benzoic Benzyl Alcohol Mix Xylene Soda Ash EDTA Catalyst Water Benzyl Paraben Sodium Hydroxide Toluene Methyl Paraben Caustic Methanol Sulfuric Ethyl Paraben Toluene Sodium Hydroxide Toluene Propyl Paraben Caustic Soda Flakes Iso Propyl Alcohol Sulfuric (30%) Butyl Paraben Toluene Sodium Hydroxide Iso Propyl Alcohol Iso Propyl Paraben Toluene Sodium Hydroxide Iso Propyl Alcohol Iso Butyl Paraben Toluene Sodium Hydroxide Iso Propyl Alcohol GE Paraben Component-A Paraben Component-B Paraben Component-C Paraben Component-D Paraben Component-E GE Paraben Component-A Paraben Component-B

16 6 65 Gujsol Gujsept 67 Gujsept Sodium 68 Gujstat 69 2-Ethoxy Benzoic 70 2-Ethoxy Benzoic Methyl 71 2-Ethoxy Benzoic Ethyl 72 4-Ethoxy Benzoic acid 73 4-Ethoxy Benzoic acid Methyl 74 4-Ethoxy Benzoic acid Ethyl Paraben Component-C Paraben Component-D Paraben Component-E GE Paraben Component-A Paraben Component-B Paraben Component-C Paraben Component-A Paraben Component-B Paraben Component-C Paraben Component-A Sodium Salt Paraben Component-B Sodium Salt Paraben Component-C Sodium Salt Paraben Component-A Paraben Component-B Paraben Component-C Paraben Component-D Paraben Component-E Ortho Chloro Phenol Salicylic acid Diethyl Sulfate Caustic Soda Sulfuric (30%) Ethoxy Benzoic acid Methanol Sulfuric acid Soda ash Ethoxy Benzoic acid Ethanol Sulfuric acid Soda ash Para Hydroxy Benzoic acid Sodium Hydroxide Diethyl sulfate Sulfuric acid Ethoxy Benzoic acid Methanol Sulfuric acid Soda ash Ethoxy Benzoic acid Ethanol Sulfuric acid Soda ash P-Iso Propoxy Benzoic Para Iso Propoxy Ethyl Benzoate 16

17 76 P-Iso Propoxy Benzoic 77 P-Iso Propoxy Benzoic Ethyl 78 P-Anisic 79 P-Anisic Methyl ester 80 P-Anisic Ethyl ester 81 O-Anisic 82 O-Anisic Methyl ester 83 O-Anisic Ethyl ester 84 O-Anisic Phenyl ester 85 m-anisic 86 2-Ethoxy Benzamide 87 Ethyl Benzoate Sodium Hydroxide Sulfuric Iso Propoxy Benzoic Methanol Sulfuric Soda Ash Ethyl Paraben Sodium Hydroxide DMF Iso Propyl Bromide Para Hydroxy Benzoic Caustic Soda Dimethyl Sulfate Sulfuric (100%) Methoxy Benzoic Methanol Soda Ash Sulfuric Methoxy Benzoic Ethanol Soda Ash Sulfuric Salicylic Caustic Soda Dimethyl Sulfate Sulfuric (100%) Methoxy Benzoic Methanol Soda Ash Sulfuric Methoxy Benzoic Ethanol Soda Ash Sulfuric O-Anisic Phenol Soda Ash Sulfuric (Catalyst) Hydroxy Benzoic NaOH Dimethyl Sulfate Sulfuric (100%) Salicylamide Diethyl Sulfate Sodium Hydroxide Benzoic DES Sodium Hydroxide

18 Methoxy Phenol 89 2-Ethoxy Phenol 90 2,6-Dimethoxy Benzoic 91 4-[N-(2Methoxy Benzoyl)Sulfomoyl]Benzoyl Chloride 92 2,4-Dihydroxy Benzoic 93 2,6-Dihydroxy Benzoic 94 1-Hydroxy-2-Naphthoic 95 1-Hydroxy-2-Naphthoic Phenyl 96 1-Methoxy-2-Naphthoic 97 1-Methoxy-2-Naphthoic Methyl ester 98 1-Ethoxy-2-Naphthoic Sulfuric Soda Ash Resorcinol Sodium Hydroxide Dimethyl Sulfate Catechol Sodium Hydroxide Diethyl Sulfate ,6-Dihydroxy Benzoic Sodium Hydroxide Dimethyl Sulfate Sulfuric TBAB (Catalyst) o-anisic Amino Sulfonyl Benzoic sodium Hydroxide Phosphorous trichloride Ortho Dichloro Benzene ,4-Dihydroxy Benzoic Methanol (Sulfuric )Catalyst Soda Ash ,6-Dihydroxy Benzoic Methanol (Sulfuric )Catalyst Soda Ash Alfa Naphthol Sodium Hydroxide Carbon Dioxide ODCB Sulfuric acid SMBS Hydroxy -2-Naphthoic acid Phenol Toluene POCl Hydroxy -2-Naphthoic acid Sodium Hydroxide DMS Sulfuric acid Methoxy 2-Naphthoic acid Methanol Soda ash Sulfuric acid Hydroxy -2-Naphthoic acid Sodium Hydroxide DES

19 Ethoxy-2-Naphthoic Cyano-2-Nitro Phenol 101- a 101- b Cyanuric 60% Ammonium Sulfate (S)/Ammonium Sulfate (Aq %) - 40% Amino Salicylic Amino Salicylic Methyl Amino Salicylic Amino Salicylic Methyl Amino Salicylic Amino Salicylic Methyl 1-Ethoxy -2-Naphthoic acid Methanol Soda ash Sulfuric acid Cyano Phenol Nitric Sulfuric Sodium Hydroxide Urea ODCB Sulfamic acid (Byproduct) o-amino Phenol Sodium Hydroxide Carbon Dioxide ODCB Sulfuric EDTA Sodium Hydrosulfate Amino Salicylic Methanol Sulfuric m-amino Phenol Sodium Hydroxide Carbon Dioxide ODCB Sulfuric EDTA Sodium Hydrosulfate Amino Salicylic Methanol Sulfuric p-amino Phenol Sodium Hydroxide Carbon Dioxide ODCB Sulfuric EDTA Sodium Hydrosulfate Amino Salicylic Methanol Sulfuric

20 1.4 Water Requirement, Waste Water Generation and Treatment Total water requirement will be 276 m 3 /day (Existing = 150 m 3 /day + Additional = 126 m 3 /day) which will be met through GIDC water supply. The wastewater generation will be 180 m 3 /day (Existing = 98 m 3 /day + Additional = 82 m 3 /day). Existing Treatment: Industrial wastewater (88 KL/day) is discharged in to NCT pipeline after treatment for deep sea disposal via FETP. Domestic wastewater (10 KL/day) is disposed in septic tank and soak pit. Total Proposed Treatment: Domestic wastewater (sewage) shall be treated in ETP. Existing Industrial wastewater (88 KL/day) shall be treated in ETP and discharged into NCT pipeline for deep sea disposal via FETP. Additional Industrial wastewater (92 KL/day) shall be treated in ETP, RO & MEE and 74 KL/day of RO Permeate and 13 KL/day of MEE Condensate shall be reused in Boiler & Cooling purposes. Ultimately it will be a Zero Liquid Discharge Unit for proposed expansion. 1.5 Air Pollution Source and Control Management There will be emission from Boiler (3 Nos.), Thermic Fluid Heaters (5 Nos.), D.G. Set (1 ) and Process Vents (2 Nos.). To control the emission from process vents adequate scrubbers i.e. Water & Alkali Scrubbers, Bag Filter are installed. 20

21 1.6 Hazardous Waste Sr. No Type of Waste Category Existing Additional Total (MT/Month) 1 ETP Waste Used Oil Lit. 2 Lit. 4 Lit. 3 Sodium Sulphate Potassium Sulphate Sodium Bromide Sodium Bromide (30% solution) Sodium Formate Ammonium Sulfate Sodium Acetate Cyanuric p-phenol Sulfonic acid Sodium Sulphide Sodium Bisulfite Sodium Chloride Mode of Treatment & Disposal Collection, Storage, Transportation & Sent to TSDF site of M/s. BEIL, Ankleshwar Collection, Storage, Transportation & Sale to registered re-processor or use for lubrication with in premises Collection, Storage, Transportation & Sale to authorized end users 15 Spent Carbon Discarded Drums/Containers # 17 Discarded Bags # 18 Contaminated 83 # 58 # 25 # Collection, Storage, Transportation & co-processing in cement industries or Send to CHWIF of BEIL, Ankleshwar for incineration HDPE/LDPE Bags # 50 # 1.7 Green Belt Total 10, sq. meter land area is available at site; out of this area about 1,294 sq. meter (12.36 %) area is covered as greenbelt and other forms of greenery. 100 # 100 # Collection,decontamination, storage and sold to GPCB registered vendor 21

22 1.8 Power & Fuel Requirements Power Requirement & Source of Power Sr. Requirement (KVA) Source Existing Proposed Total KVA 2500 KVA DGVCL KVA 380 KVA DG Set Note: DG Set will be kept for emergency power back up Fuel Requirement Sr. Fuel Requirement Existing Proposed Total 1 Natural Gas 321 Sm 3 / Day 715 Sm 3 / Day 2 HSD 80 Lit./Hr - 3 Furnace Oil Lit./Hr 2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION 2.1 Identification of the project and project proponent. In case of mining project, a copy of mining lease/letter of intent should be given. Identification of the project Proposed expansion of existing Bulk Drug intermediates, pesticide specific intermediates & specialty chemicals manufacturing unit. Identification of the project proponent M/s. Gujarat Organics Ltd. is promoted by Mr. Ashwin Dani, a co-promoter of M/s Asian Paints Ltd, One of the Largest Paint Company in Asia with Turnover of 1100 million US dollars. M/s. Gujarat Organics Ltd. has specialization in chemical synthesis of organic chemicals, Intermediates and Fine Chemicals. M/s. GOL is one of the largest manufacturer of Para Hydroxy Benzoic. M/s. GOL ensures Quality, Safety & Environment by establishing Quality Management system at various stages & holds ISO 9001: 2008, ISO 14401: 2004 certification Major market for this product is Europe & America. 80% of the production volume will be exported & 20% will be sold in Local market. 2.2 Brief description of nature of the Project Proposed expansion of existing Bulk Drug intermediates, pesticide specific intermediates & specialty chemicals manufacturing unit. 2.3 Need for the project and its importance to the country and or region The demand for products intended to be manufacture is increasing in the country. By expanding this unit, M/s. Gujarat Organics Ltd. (Unit-1) will be able to meet the demand of various products 22

23 internationally and locally. This will also generate direct and indirect employment opportunity for various levels of people. 2.4 Demands-Supply Gap Based on our informal survey of the market with our current customers and various traders, we have found that there is a big potential for the range of the products we are planning. These products will be an addition to the current range of our products. 2.5 Imports vs. Indigenous production Based on the current cost of indigenous raw materials, it will make us very competitive against imported finished products and we will be able to increase the export of our finished products. 2.6 Export possibility We shall export our products. 2.7 Domestic/Export Markets Majority of the products will be exported and some products will be sold in local market. 2.8 Employment Generation (Direct and Indirect) due to project. M/s. Gujarat Organics Ltd. (Unit-1) will give direct employment to local people based on qualification and requirement. In addition to direct employment, indirect employment shall generate ancillary business to some extent for the local population. 3.0 Project Description 3.1 Type of Project including interlinked and interdependent projects, if any. No interlinked project has been submitted. 23

24 3.2 Location (map showing general location, specific location and project boundary & project site layout) with coordinates. Map showing general location PROJECT SITE 24

25 Project Site (Google Map) 25

26 Plot Layout 26

27 3.3 Details of alternate sites considered and the basis of selecting the proposed site, particularly the environmental considerations gone into should be highlighted. Major factors involved in the selection of site are listed below: Existing operational unit Site is very well connected by road & rail Proximity to Raw Material suppliers Availability of sufficient land free from cultivation Availability of power evacuation facilities Availability of water for industrial use Availability of common CHWIF, TSDF, CMEE, etc. in the estate Modern infrastructure support and amenities at par with industrial estates in other global markets, including: Efficient transport facilities within the industrial estate and to & fro the city area. Environment-friendly zone. Uninterrupted power supply. 3.4 Size or Magnitude of Operation Please refer Section-1.2.1, Page Project Description with process details (a schematic diagram/flow chart showing the project layout, components of the project, etc. should be given) Please refer Please refer Form-I, Annexure-III. 3.6 Raw Material required along with estimated quantity, likely source, marketing area of final product/s, mode of transport of raw material and Finished product. For raw material required along with quantity; Please refer Section-1.3, Page 8. We shall procure the raw material as much as possible from domestic market and if there is no availability of any raw material we will import. We shall export the finished products. 3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be briefly outlined. After expansion it will be a explored. 3.8 Availability of water its source, energy/power requirement and source should be given. Water Source Total water requirement shall be met through GIDC water supply. 27

28 Power Requirement & Source of Power Sr. Requirement Source (KVA) Existing Proposed Total KVA 2500 KVA DGVCL KVA 380 KVA DG Set Note: DG Set will be kept for emergency power back up Fuel Requirement Sr. Fuel Requirement Existing Proposed Total 1 Natural Gas 321 Sm 3 / Day 595 Sm 3 / Day 2 HSD 80 Lit./Hr - 3 Furnace Oil Lit./Hr 3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their management/disposal. Please refer Form-I, Annexure-V & VI Schematic representations of the feasibility drawing which give information of EIA purpose. ACTIVITIES OVERVIEW OF E. I. A. STUDIES SOURCE OF INFORMATION RECONNAISSANCE SURVEY OF EXISTING PLANT MONITORING OF AIR, WATER & SOIL QUALITY & NOISE LEVELS. DATA ON METEOROLOGY SOCIO-ECONOMIC STATUS & BASIC AMENITIES. SITE VISITS BY AND INTERVIEWS WITH LOCALS INTRODUCTION BASELINE ENVIRONMENTAL STATUS SOCIOECONOMIC STATUS & INFRASTRUCTURE PROPOSED EXPANSION PLANT ANNUAL REPORT MARKET ASSESSMENT FINANCIAL REPORT PROJECT REPORT ENVIRONMENTAL INFORMATION CENTRE CENTRAL GROUND WATER BOARD GUJARAT POLLUTION CONTROL BOARD (GPCB) PUBLIC HEALTH ENGINEERING DEPT. AGRICULTURE DEPARTMENT FOREST DEPARTMENT IRRIGATION DEPARTMENT EMPLOYMENT EXCHANGE HEALTH CENTER CENSUS DEPT. INDIAN METEOROLOGICAL DEPT. IDENTIFICATION & ASSESSMENT OF IMPACTS EVALUATION OF IMPACTS BY MATRIX METHOD DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR POLLUTION CONTROL, HAZARDOUS WASTE MANAGEMENT, GREEN BELT DEVELOPMENT MONITORING PROGRAM IMPACTS METHODOLOGY OF IMPACT ASSESSMENT ENVIRONMENTAL MANAGEMENT PLAN FACILITY DESCRIPTION CONSEQUENCE ANALYSIS PREPARATION OF DISASTER MANAGEMENT PLAN RISK ANALYSIS STUDIES & DISASTER MANAGEMENT PLAN SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR. 28

29 4.0 Site Analysis 4.1 Connectivity Site is very well connected by road Availability of water, power, etc. 4.2 Land Form, Land Use and Land Ownership It will be incorporated in EIA Study. 4.3 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area under CRZ)), shortest distances from the periphery of the project to periphery of the forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette notification should be given. It will be incorporated in EIA Study. CRZ Clearance is not applicable. 4.4 Existing Infrastructure Existing operational unit Site is very well connected by road & rail Availability of sufficient land free from cultivation Availability of power evacuation facilities Availability of water for industrial use Availability of common CHWIF, TSDF, CMEE, etc. in the estate 4.5 Soil Classification It will be incorporated in EIA Study. 4.6 Climatic data from secondary sources. Climatic data from primary & secondary sources will be incorporated in EIA Study. 4.7 Social infrastructure available. Various Programs/ Projects related to Social & Economic development of surrounded area has been planned, which are as follows. A) Natural Resource Management The main focus of this program will be to maximize the yield returns of the farmers through efficient management of existing resources & extension of new agricultural practices. 1) Integrated Agricultural Growth Project For improvement and use of the modern techniques and thereby would certainly contribute to prosperity in the agriculture sector and reduce the rural poverty by programs like Farmers Training, Nursery Growing Trainings, Modern agriculture equipment distribution programs etc. 2) Animal Husbandry Projects Various programs like health checkups & treatment, vaccination program, Anti sterility camps, breed improvement etc. will be carried out. B) Income Generation Program - 1) Establishment of Self help groups. 29

30 2) Rural Entrepreneurship Development Program 3) Handcrafts Development Program 4) Vocational Training 5) Business process outsourcing C) Health, Education & Infrastructure 1) Aids Awareness Program 2) General Health Camps 3) Innovative Teaching Methods 4) Adult Education 5) Sanitation 6) Infrastructure Development Projects 5.0 Planning Brief 5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country planning/development authority classification. Type of Industry: Proposed expansion of existing Bulk Drug intermediates, pesticide specific intermediates & specialty chemicals manufacturing unit. 5.2 Population Projection It will be incorporated in EIA Study. 5.3 Land use planning (breakup along with green belt, etc.) It will be incorporated in EIA Study. 5.4 Assessment of Infrastructure Demand (Physical & Social) Employment would be as per prevailing norms of state government for skilled and unskilled people for the proposed project activity. Social Welfare Cordial relation with the industry shall be established and representation shall be made to villagers for help for creation of facilities related to health, education, etc. 5.5 Amenities/Facilities It will be incorporated in EIA Study. 30

31 6.0 Proposed Infrastructure SR. NO. LAND USE PROPOSED AREA (SQ.MT.) 1 Production Plants Parking Security Building Effluent Treatment Plant Utility Raw Material and Finished Products Storage Tank Farm Area Green Belt Road TOTAL 10, Green Belt Total 10, sq. meter land area is available at site; out of this area about 1,294 sq. meter (12.36 %) area is covered as greenbelt and other forms of greenery. 6.2 Social Infrastructure Water Supply by GIDC Power supply by DGCVL 6.3 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc) Major factors involved in the selection of site are listed below: Existing operational unit Site is very well connected by road & rail Proximity to Raw Material suppliers Availability of sufficient land free from cultivation Availability of power evacuation facilities Availability of water for industrial use Availability of common CHWIF, TSDF, CMEE, etc. in the estate Modern infrastructure support and amenities at par with industrial estates in other global markets, including: Efficient transport facilities within the industrial estate and to & fro the city area. Environment-friendly zone. Uninterrupted power supply. 6.4 Drinking water Management (Source & Supply of water) Total water requirement shall be met through GIDC supply. 31

32 6.5 Sewerage System Sewage pipes are laid in entire company for the removal and disposal of mainly non-harmful liquid wastes from the offices, canteen and domestic waste coming from different section of industry. These liquid wastes will be sent to ETP. 6.6 Solid Waste Management Please refer Form-I, Annexure-VI. 6.7 Power Requirement & Supply/Source Please refer Section 3.8 of this report. 7.0 Rehabilitation and Resettlement (R & R) Plan 7.1 Policy to be adopted (central/state) in respect of the project affected including home ousters, land ousters and landless laborers (a brief outline to be given) There is no habitation on the proposed expansion project activity area and it is open industrial land, so R & R policy is not applicable to this project. There shall not be displacement of any population in project area. Any major activity that may lead to resettlement of the people is considered as permanent impact. Hence, there is no permanent impact on this account. The increasing industrial activity will boost the commercial and economical status of the locality up to some extent. 8. Project Schedule & Cost Estimates 8.1 Likely date of start of construction and likely date of completion (Time schedule for the project to be given). We shall start construction after getting EC CTE. And we shall start manufacturing after applying for CCA. 8.2 Estimated Project cost along with analysis in terms of economic viability of the project. Proposed Project Cost = Rs. 645 Lakhs Sr. Plant Fund Requirement for Creation of Additional Facility Capex in Rs. Lacs Major Cost Component Remark 1 Multiple Effect Evaporator 400 MEE,Stripper,Centrifuge New KLD i.e. 6 KL/Hr 2 Boiler 40 Boiler, softener New 1TPH 3 Cooling Tower 25 CT, Pump 4 Effluent Treatment Plant 100 Bio reactor 32

33 5 Reverse Osmosis Plant 80 RO, Tank New KLD Total 645 CAPITAL INVESTMENT DONE TILL DATE FOR EMS (ANKLESHWAR UNIT) Year Description Details Investment (Rs. Lakhs) 2008 RO MEE with stripper for PHBA 52 KLD MEE with stripper for 37 KLD Revamping of RO 150 KLD Membrane Replacement RO Revamping Existing Project Cost Sr. Particulars Cost ( Rs.) 1 Lease on Land 1,84,116 2 Building 8,29,12,135 3 Plant and Machineries 21,00,66,305 4 Environment protection measures (includes cost of 4,09,50,000 ETP, Tree Plantation, Evaporator System etc.) 5 Miscellaneous 10,06,70,871 TOTAL 43,47,83,427 i.e Crores 9. Analysis of Proposal (Final Recommendations) 9.1 Financial and social benefits with special emphasis on the benefit to be local people including tribal population, if any, in the area. Employment would be as per prevailing norms of state government for skilled and unskilled people for the proposed expansion project. Social Welfare shall be done. Cordial relation with the industry shall be established and representation shall be made to villagers for help for creation of facilities related to health, education, etc. 33