NEW TSUBAKI NEP CHAIN. SUPERIOR CORROSION RESISTANCE Patent Pending. Complies with RoHS

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Gervase Gibbs
6 years ago
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1 EW UBAI E AI UEI I EIAE atent ending omplies with o

subaki is eliminating all surface coated

chemicals* and working towards reducing our

* exavalent chromium, cadmium, lead, etc.

subaki has developed a unique ecofriendly

E hain (ew Environmental lating hain) has

hains, reducing its load on the environment.

coated chain with two different optimized

) hese special coatings have high corrosion

oating in op oating Bush pecial oating oller

esistance o rust appeared on the E hain even

3 times the antirust performance of W hain and

2 subaki is eliminating all surface coated chains that contain designated hazardous chemicals* and working towards reducing our environmental load. * exavalent chromium, cadmium, lead, etc. In order to reduce our environmental load, subaki has developed a unique ecofriendly surface coating, featured on our new E hain. E hain (ew Environmental lating hain) has superior corrosion resistance than our W or hains, reducing its load on the environment. E urface oating tructure E hain is a tough coated chain with two different optimized coatings for its different parts. (ee below.) hese special coatings have high corrosion resistance and protect the chain from corrosive environments. riple Layer pecial urface oating pecial urface oating in op oating Bush pecial oating oller pecial oating late hain hain uperior orrosion esistance o rust appeared on the E hain even after 700hrs in a salt spray test. (JIZ2371) 2.3 times the antirust performance of W hain and 1.4 times that of! Inhouse salt spray test results of, W,, and E hains hain W hain hain E hain E 1.4 times W 2.3 times hours 300 hours 0 hours 700 hours U 1

3 Environmentally Friendly E hains use no harmful hexavalent chromium in their antirust surface treatment, nor any other hazardous substances such as lead, cadmium, mercury, or arsenic. E hain complies with o. o (estriction of the Use of ertain azardous ubstances in Electrical Equipment) o is a directive issue by the European Union limiting the use of specified hazardous substances in electronics or electrical equipment. omplies with o eviationfree arts rocessing ontrol he individual parts of E hains are surface treated and unlike chains treated after assembly, even the inner parts of E hains are treated. uperior orrosion esistance Features superior comprehensive anticorrosion properties for outdoor use. o trength eduction hain strength (part hardness) is unaffected thanks to low treatment temperatures. hus, E hains have the same tensile strength and allowable load as our standard oller hains. eeling he coating on chain rollers peels when they engage the sprocket. owever, the peeling from E hains is finer than hains. (ame as W hain) Minimum ensile trength Maximum Allowable Load tandard hain 17.7 {10} 3.63 {370} E hain 17.7 {10} 3.63 {370} Zinc hromium ompound 16.6* {1690} hain 17.7 {10} eeling flakes from W,, and E hains W hain hain E hain 3.04 {310} Unit: k {kgf} tainless teel 0.44 {45} ef: With (rive hain) *ompetitor Average ensile trength 2

roduct igest and Applications E lives up to the expectations of customers in corrosive

*Applications are based on actual results E AI rive eries hain izes 351 11 2 2 tocked roducts

for car wash roller conveyor, brush, and blower Environment: prayed with water and cleaning

igh temperature/humidity In oller onveyors For ase leaning In utdoor onveyor rives (oastal

4 roduct igest and Applications E lives up to the expectations of customers in corrosive environments. *Applications are based on actual results E AI rive eries hain izes tocked roducts (Unit tock) 3 In oller onveyors For ar Wash In Automated Warehouses Application: rive for car wash roller conveyor, brush, and blower Environment: prayed with water and cleaning solution Application: Lifting chain for stacker cranes in mushroom cultivation Environment: igh temperature/humidity In oller onveyors For ase leaning In utdoor onveyor rives (oastal Environments) Application: rive for oller coveyors for pin case cleaning Environment: prayed with cleaning solution Application: rive for flow conveyor Environment: Frequent exposure to sea spray

5 E AI onveyor eries E hain with Attachments In Vertical onveyors Application: Food tray conveyor in fermenting chambers Environment: igh humidity, regular cleaning (wash down) hain izes Attachments,,,, A1, A1, 1, 1 E ouble itch hain hain izes Attachments F, F, F, F, F2 A, A,, E Large ize onveyor hain izes F03, F05, F08, F10, F12, F17, F36 In Vehicle onveyors Application: Vehicle inspection line Environment: prayed with water Attachments A,, GA "" is a registered trademark of subakimoto hain o. 4

6 E AI rive eries hain umbering Example E1 hain umber o. of trands E pecification ode L L h W 35E E E 1E onnecting Link: pring lip: 35E E otter in: E 1E iveting is standard on all E hains. UBAI hain umber 35E1 E1 E2 E1 E2 E1 E2 E1 E2 E1 E2 1E1 1E1 1E1 itch oller ia. (Bushing ia.) (5.08) Inner Width of Inner Link W hickness late eight eight h iameter in ffset in Length L ransverse itch UBAI hain umber 35E1 E1 E2 E1 E2 E1 E2 E1 E2 E1 E2 1E1 1E1 1E1 Minimum ensile trength k{kgf} 9.81{ 0} Maximum Allowable Load k{kgf} 2.16 { 2} 17.7 { 10} 3.63 { 370} 35.3 { 30} 6.18 { 630} 28.4 { 2900} 7 { 6} 56.9 { } 10.7 {1}.2 { 4} 8.83 { 900}.4 { 80}.0 {30} 71.6 { 7300} 14.7 {00} 143 {1} 25.0 {25} 107 {10900} 22.6 {2300} 214 {210} 38.3 {3910} 148 {} 30.4 {3} 3 {700}.2 {4} 255 {0} 53.0 {50} Approximate Mass kg/m Maximum allowable load is 65% of the above values when using a onepitch offset link E is a bushed chain. 3. Multistrand 35E unavailable. 4. 2L unavailable. Links per Unit perating emperature ange: 10 0 (Use a high temperature lubricant when using above. ontact a subaki representative when using in temperatures beyond the ranges given.) election/andling: efer to the subaki rive hains catalog for information on selection and handling. atalog o.1 recautions on Use: Electrical corrosion may occur when steel chains are used with stainless steel sprockets, promoting premature wear. Avoid mutual contact as much as possible. Inhouse tests have shown that the middle links of multistrand chains have slightly less corrosion resistance than with singlestrand chains. B/I rive eries is available. lease contact UBAI representative. 5

7 E AI onveyor eries hain umbering Example E1L A1 hain umber E pecification Attachment ype Attachment pacing A1 Attachment 1 Attachment W W A1 Attachment W 1 Attachment W onnecting Link ype: pring lip: E E otter in: E E All other pins are riveted (), regardless of whether attachment is present or not. UBAI hain umber E E E E E itch oller iameter Inner Width of Inner Link W hickness late eight iameter in Minimum Maximum ensile trength Allowable Load k{kgf} k{kgf} 14.7 {00} 23.5 {} 35.3 {30}.8 {60} 93.2 {90} 2.65 { 270} 4.31 { 4} 6.28 { 6} 10.7 {1090} 17.1 {17} Approximate Mass kg/m UBAI hain umber E E E E E Attachments Mass per Attachment kg Links per Unit A/A Attachments / Attachments 1. Madetoorder. 2. is marginally smaller. perating emperature ange : 10 0 (Lubricate with a high temperature lubricant when using above. onsult subaki when using in temperatures beyond the ranges given.) election/andling: efer to the UBAI hain roducts General atalog (atalog o. AI 0011) for information on selection and handling. recautions on Use: Electrical corrosion may occur when steel chains are used with stainless steel sprockets, promoting premature wear. Avoid mutual contact as much as possible. B/I onveyor eries is available. lease contact UBAI representative

8 E AI ouble pitch conveyor eries oller ype hain umbering Example FE1L A2 hain umber Attachment ype, E pecification Attachment pacing oller oller 1 W A1 Attachment A2 Attachment 2 2 A1 Attachment A2 Attachment W L ffset Link ( oller) 1 Attachment 2 Attachment Attachment 2 Attachment ffset Link ( oller) L onnecting Link ype: pring lip: FE FE otter in: FE, F2E All other pins are riveted (), regardless of whether attachment is present or not. izes over FE have cotter pins on both ends of the offset link. UBAI hain umber FE FE FE FE F2E oller ype, itch oller ia. Inner Width late in Approximate Mass kg/m Minimum ensile oller oller of Inner Link hickness eight ia. ffset trength in Length oller oller 1 2 W L k{kgf} {00} 23.5 {} 35.3 {30}.8 {60} 93.2 {90} Maximum Allowable Load k{kgf} 2.65 { 270} 4.31 { 4} 6.28 { 6} 10.7 {1090} 17.1 {17} UBAI hain umber FE FE FE FE Attachments Mass per Attachment kg A/A Attachment / Attachment F2E Madetoorder. 2., 1 dimensions are marginally smaller. perating emperature ange : 10 0 (Lubricate with a high temperature lubricant when using above. onsult subaki when using in temperatures beyond the ranges given.) election/andling: efer to the UBAI hain roducts General atalog (atalog o. AI 0011) recautions on Use: Electrical corrosion may occur when steel chains are used with stainless steel sprockets, promoting premature wear. Avoid mutual contact as much as possible Links per Unit

9 E Large ize onveyor hain umbering Example F03FE1L A2 hain umber hain Material oller ype, M E pecification Attachment ype Attachment pacing oller F oller + E W + Z E procket enter e hain enter F W, M, oller + W efer to pg. 9 for attachment dimensions. UBAI hain umber F03075E F03E F075E F05E F05E F0E F08E F080E F10E F10E FE F120E F122E F170E F172E F17300E F0E F2E F300E F4E F362E F36300E F364E F360E 1. Madetoorder oller ype,, M, M 0, M 0, M 2, M 0, M 2, M 300, M 0, M 2, M 4, M 2, M 300, M 0 oller imensions Inner late in Approximate Mass kg/m tandard Width eries Ave. oller F oller M oller oller of Inner F ensile itch ontact Flange ontact enter M Link eight hickness ia. trength ia Width ia ia. Width ifference ia. oller oller oller oller ia. E F E e Z W + k{kgf} { 3000} , M.8 65, M 300, M perating emperature ange : election/andling: efer to the UBAI hain roducts General atalog (atalog o. AI 0011) recautions on Use: Electrical corrosion may occur when steel chains are used with stainless steel sprockets, promoting premature wear. Avoid mutual contact as much as possible { 7000} 78 { 00} 113 {} 186 {000} 245 {0} 314 {300} 476 {480} 8

10 E Large ize onveyor A1 Attachment A2 Attachment A2 (welded) Attachment 1 Attachment 2 Attachment Angle 2 2 A3 (welded) Attachment 2 2 A1/1 Attachment: Attachments may have three holes. In this case, use the middle hole. A/ Attachment: onsult a subaki representative if you are using guides on the attachment side. /2 /2 Angle GA2 Attachment 1 Q 1 Q A 1 efer to the dimensional table on pg. 8 for (itch) dimensions. UBAI hain umber F03075E F03E F075E F05E F05E F0E F08E F080E F10E F10E FE F120E F122E F170E F172E F17300E F0E F2E F300E F4E F362E F36300E F364E F360E Attachment (A, ) he mass of the A Attachments shown in the table are per attachment (kg). For Attachments, multiply by two Bolt M8 M8 M10 M10 M12 M12 M12 M Q1 Attachment (GA2) Matching tandard Attachments with oller ype A Max. Bolt Length Attachment A1 A2 A2 A3 GA2 Mass Q2 A 1 uter Inner Bolt Link Link 1 2 (welded) (welded) kg M6 M8 M10 M10 M12 M12 M12 M ,, M,, M, M, M, M, M, M, M, M, M, M, M, M, M,, M, M, M, M, M, M, M, M, M 3., M,,, M, M, M, M, M, M,, M 0.16,, M 0.18, M 0., M 0.44, M 0.61, M 0.64, M 0.88, M 1., M

11 10

12 ote: In accordance with the policy of UBAIM AI. to constantly improve its products, the specifications in this catalog are subject to change without notice. atalog o /10 UBAIM AI. rinted in Japan 3,000

SY's new products guide

SY's new products guide S olid B us hing and see page 45 New C onnec ting L ink see page 4 patent pending S ilver - S B R see page 4 Double C apac ity see page 32 patent pending S S S s eries S tainles