Backshells. For LJT, RNJ, RNJ LP, TV-CTV, SC39 and SJT Connectors For MIL-DTL Series I, II, III, EN3645 and VG96912 Connectors
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1 Backshells For LJT, RNJ, RNJ LP, TV-CTV, SC39 and SJT Connectors For MIL-DTL Series I, II, III, EN3645 and VG96912 Connectors For AS85049 Backshells, please consult our complete catalog "Amphenol Backshell"
2 ABOUT AmphenOl socapex proven excellence in interconnect solutions Since 1947, Amphenol Socapex has prescribed, designed and manufactured reliable and innovative interconnection solutions for harsh environments, specializing in standard and customized electrical and fiber optic connectors, contacts, accessories and cabling solutions. Located in the Mont Blanc region of France and Pune in India, Amphenol Socapex has a presence in over 100 countries around the world. Amphenol Socapex is part of the international Amphenol Corporation employees Net Sales 2016 : 58 M 64% Export - 36% France Two facilities : Thyez (France), Pune (India) Our history Early 1960 s Séries 127/HE8 Séries PT/451 - Socapex creation in Suresnes, France - 1 st radio connector - Manufacturing unit in Cluses (74), France - Thomson-CSF becomes primary shareholder - 1st board level connectors: HE8-1st licence Bendix manufactured connectors - SL Series launch - New factory m 2 in Thyez (74) France with 250 people - Production of connectors 2 Today and tomorrow... new technologies: Advanced Materials (composite) Miniaturization Power High-speed signals Fiber optics ROHS solutions Rugged Ethernet
3 InTeRnATIOnAl expertise Our expertise has no boundaries Integrated production in France & India m 2 manufacturing capacity on 2 sites - Design centers in France and India - State-of-the-art manufacturing technology Our markets Military Counication Systems - Radios - C4ISR / Ground vehicles - Vetronics / Marine / Missiles Aviation Coercial & military / Avionics / Engines / Landing gear / Actuators Industrial Oil & Gas / Railways / Stage lighting s Amphenol socapex LuxBeam TM HDAS - Amphenol becomes primary shareholder - Expanded Beam connector CTOS launch - Headquarters transferred to Thyez - RJ Field launch, Award Electronica - Opening of manufacturing site in Pune, India - LuxBeam TM and HDAS launch Today and tomorrow... sustainable development: Goodwill Recycling Respect for nature and the environment Waste Management Optimization of natural resources 3
4 producing FAsTeR, smaller, stronger connectors... Technologies & innovation Technological center high-speed expertise materials expertise eco-responsibility engineering laboratory for product testing and qualification, product expertise and metrology - Mechanical and electrical skills - RF and fiber optics expertise strong expertise in high-speed signals - 3D EM simulation software & EM models - Time Domain and frequency domain (VNA 20GHz, TDR and eye diagram) Focus on materials expertise and manufacturing techniques to produce faster, smaller and stronger products - 3D CAD mechanical software, simulation & analysis - Disruptive metal alloys, additive manufacturing sustainable environment approach, with pro-active management of regulations (REACH / RoHS / Conflict minerals ) - New materials development, plating, and suitable processes - Recycling and rational resources consumption Our workshops Our workshops located in France & India provide consistent quality adapted to your volume requirements. molding : Solid expertise in thermoplastic elastomer and thermoset molding machining : Manufacturing of cylindrical shells from 10 to 90 in diameter and rectangular shells screw machining : Cylindrical production parts up to 10 in diameter plating : Plating with cadmium, nickel, electroless nickel, silver, black zinc nickel, gold Assembly : Sub-assembly, harnessing, cabling, bonding and marking for small & large volumes Our certifications Our memberships 2008 Thyez & Pune Certified Management System Quality 2009 Thyez & Pune Certified Management System Aeronautical market Edition 3 Thyez Certified Management System NATO 2004 Thyez Certified Management System Environment 4 Product certifications : MIL-DTL38999, EN3645, EN35, VG Member of CMG (Connecting Manufacturing Group) Consortium
5 DelIVeRInG GReAT customer experience We have a strong reputation for helping customers solve their toughest challenges. This approach of serving your needs is ingrained in our company from our sales team to our product development engineers. A partner you can trust customer proximity Design expertise Quality coitment On Time Delivery performance Buy our solutions You can access our solutions through our global network of sales offices or through our distributors. Field sales Team : 12 in France in Europe 100+ in North America and rest of the world. 5 Business Development Managers supporting local sales force Europe, North America and the rest of the world Technical support & multilingual customer service : 14 people Worldwide Distribution network : Including qualified distributors (QPL approved) for assembling : MIL-DTL-38999, PT/451/VG95328 & Fiber Optics connectors 5
6 TABLE OF CONTENTS GENERAL CHARACTERISTICS... 3 STRAIN RELIEFS... 4 LJT/TV strain reliefs... 4 SJT strain reliefs... 5 FOR SHIELDING... 6 LJT NSA and TV NSA... 6 BAND FOR SHIELDING... 8 HE and TV35 backshells...8 SBC backshells M85049 band backshells CONNECTORS WITH INTEGRATED Integrated backshells for TV Integrated backshells for LJT ADAPTERS FOR HEAT-SHRINK MOULDED PIECES... NSD backshells... ADAPTERS FOR SEALING GLAND Metric sealing gland straight version Metric sealing gland 105 angled version COMPOSITE...18 CTV35/ABS HEAT-SHRINK MOULDED PIECES TORQUE VALUE FOR REAR ACCESSORIES CROSS REFERENCES
7 GENERAL CHARACTERISTICS Main features Shell material - Aluminium alloy - Marine bronze - For composite, please consult us - Olive drab cadmium plating - Electroless nickel plating - Green zinc cobalt plating - Black zinc nickel plating - For others, please consult us Applications Military and aeronautic applications: battlefields, ground vehicles, aircrafts. Advanced industrial applications with specific climatic, mechanical or electrical requirements. 9 shell sizes per model Straight or right angled versions Working temperature - From 65 C to C with olive drab cadmium plating, green zinc cobalt plating and black zinc nickel plating - From 65 C to C with electroless nickel plating For specific backshells for marine applications and 217 backshells, please consult us. Description You will find hereafter Amphenol Socapex backshells for LJT (MIL- DTL Series I / HE308), RNJ (HE308), RNJ LP, TV-CTV (MIL- DTL Series III), SC39 and SJT (VG96912) connectors. These rear accessories enhance the performance capabilities of the connectors for both general duty and severe environment applications. Different technologies are used in order to ensure the following functions: - EMI shielding - cable retention - sealing This large choice of rear accessories provides you with the right solution for your connector/backshell interconnection. 7
8 STRAIN RELIEFS These backshells ensure a mechanical retention of the cable. LJT/TV strain reliefs M85049/49-2 strain relief and M85049/47 (90 angled versions) suitable fot LJT (MIL-DTL Series I / HE308) and RNJ (HE308) connectors. M85049/38 strain relief and M85049/39 (90 angled versions) suitable for TV-CTV (MIL-DTL Series III), SC39 and RNJ LP connectors. Size LJT Thread for M85049/49-2 UNEF-2B M12 x 1.0-6H M x 1.0-6H M18 x 1.0-6H M22 x 1.0-6H M25 x 1.0-6H M28 x 1.0-6H M31 x 1.0-6H M34 x 1.0-6H M37 x 1.0-6H TV Cable Entry Ø A max C max D max E max J Thread for M85049/38 Metric min max for M85049/47 for M85049/ (0.75) (0.85) (1.00) (1.10) (1.25) (1.40) (1.50) (1.65) (1.75) (0.91) (0.91) (1.01) (1.06) (1.16) (1.41) (1.51) (1.66) (1.76) (0.85) (0.90) (1.10) (1.) (1.30) (1.50) (1.60) (1.70) (1.80) (1.10) (1.10) (1.20) (1.25) (1.36) (1.60) (1.70) (1.85) (1.95) 2.49 (0.10) 3.89 (0.) 4.83 (0.19) 6.60 (0.26) 7.19 (0.28) 8.26 (0.33) 8.71 (0.34) 9.68 (0.38) (0.42) 5.94 (0.23) 5.94 (0.23) 8.33 (0.33) (0.46).60 (0.61) (0.63) (0.70) (0.82) (0.85) 35,05 (1,38) 35,05 (1,38) 37,08 (1,46) 41,4 (1,63) 45,72 (1,80) 46,23 (1,82) 48,26 (1,90) 51,82 (2,04) 54,61 (2,) 33,27 (1,31) 33,27 (1,31) 38,35 (1,51) 39,37 (1,55) 43,43 (1,71) 45,97 (1,81) 49,53 (1,95) 53,34 (2,10) 56,13 (2,21) K 25,40 (1,00) 27,94 (1,10) 27,94 (1,10) 31,75 (1,25) 33,02 (1,30) 34,29 (1,35) 40,64 (1,60) 44,45 (1,75) 46,99 (1,85) 8 How to order SAE designation - Backshells for LJT (MIL-DTL Series I/HE308) and TV/CTV (MIL-DTL Series III), SC39 and RNJ LP connectors Series M85049/ W Type of strain relief 49-2: for LJT (MIL-DTL Series I / HE308) and RNJ (HE308) connectors 47: 90 right angled for LJT (MIL-DTL Series I / HE308) connectors 38: for TV-CTV (MIL-DTL Series III), SC39 and RNJ LP connectors 39: 90 right angled for TV (MIL-DTL Series III) connectors Size of backshell (remove 1 from your connector size) for LJT (MIL-DTL Series I / HE308) and RNJ (HE308) connectors (same as connector size) for TV-CTV (MIL-DTL Series III), SC39 and RNJ LP connectors W: olive-drab cadmium plating N: electroless nickel plating
9 SJT strain reliefs SJT strain reliefs suitable for SJT (VG 96912) connectors. Size* ØA max (0.750) (0.850) (1.000) (1.100) (1.250) (1.400) (1.500) (1.650) (1.750) C max (0.910) (0.910) (1.010) (1.060) (1.160) (1.410) (1.510) (1.660) (1.760) D max (0.850) (0.900) (1.100) (1.0) (1.300) (1.500) (1.600) (1.700) (1.800) E max (1.100) (1.100) (1.200) (1.250) (1.356) (1.600) (1.701) (1.850) (1.951) *For SJT00 & SJT06, For SJT07, add 2 to your connectors size i.e. for 8 size connector use size 10 backshell min 2.49 (0.098) 3.89 (0.3) 4.83 (0.190) 6.60 (0.260) 7.19 (0.283) 8.26 (0.325) 8.71 (0.343) 9.68 (0.381) (0.418) Cable entry max 5.94 (0.234) Thread for SJT00 & SJT06 Thread for SJT (0.234) (0.328) (0.457) (0.614) (0.634) (0.698) (0.823) (0.853) How to order Amphenol designation - Backshells for SJT (VG96912) Series BS1 SR M X W Type of backshell SR: straight cable clamp with spin coupling Connector group M: SJT Size of backshell (same as connector size) Entry size 99: standard Lenght 9: standard Constant X W: olive-drab cadmium plating N: electroless nickel plating 9
10 FOR SHIELDING NSA and SA backshells ensure the shielding by clamping the braid with a screwing system. The free inner ring avoids twisting of the braid during screwing. LJT NSA & TV NSA LJT NSA (HE308-13) suitable for LJT (MIL-DTL Series I / HE308), RNJ (HE308) and SJT (VG96912) connectors. TV NSA suitable for TV-CTV (MIL-DTL Series III), SC39 and RNJ LP connectors. Size LJT TV B max A Thread UNEF-2B A Thread Metric M12 x 1.0-6H 17 (0.669) M x 1.0-6H 21 (0.827) M18 x 1.0-6H 26 (1.024) M22 x 1.0-6H 29 (1.142) M25 x 1.0-6H 32 (1.260) M28 x 1.0-6H 36 (1.417) M31 x 1.0-6H 39 (1.535) M34 x 1.0-6H M37 x 1.0-6H (1.654) 45 (1.772) Ø C max 6.9 (0.272) 9.6 (0.378) 12.7 (0.500) 14.8 (0.583) 17.9 (0.705) 19.9 (0.784) 23.1 (0.909) 26.2 (1.032) 28.8 (1.134) Ø D max 19.1 (0.752) 23.1 (0.909) 28.1 (1.106) 31.1 (1.224) 34.1 (1.343) 38.1 (1.500) 41.1 (1.618) 44.1 (1.736) 49.1 (1.933) Ø E max.2 (0.598) 18.2 (0.717) 21.2 (0.835) 25.1 (0.988) 28.1 (1.106) 31.1 (1.224) 34.1 (1.343) 36.9 (1.453) 39.9 (1.571) Ø G max 16.5 (0.650) 19.4 (0.764) 22.6 (0.890) 25.8 (1.016) 29.0 (1.142) 32.0 (1.260) 35.2 (1.386) 38.4 (1.512) 41.5 (1.634) How to order Amphenol designation - Backshells for LJT (MIL-DTL Series I / HE308), RNJ (HE308) and SJT (VG96912) connectors Series LJT NSA Type of backshell NSA: screened clamping braid backshell accepting heat shrink moulded piece Size of backshell for LJT connectors: same as connector size for SJT (G)06 and 00 connectors: add 1 on your connector size for SJT07 sizes 8 to 22 connectors: add 3 on your connector size Consult us for SJT07 size 24 connector 014: olive-drab cadmium plating 023: electroless nickel plating 024: green zinc cobalt plating 033K: black zinc nickel plating HE 308 military designation - Backshells for HE308 (LJT / MIL- DTL Series I / RNJ) connectors Series HE M Type of backshell 13: screened clamping braid backshell heat shrink moulded piece Size of backshell (same as connector size) 07: olive-drab cadmium plating 06: electroless nickel plating Military standard 10 Amphenol designation Backshells for TV-CTV (MIL-DTL Series III), SC39 and RNJ LP connectors Series TV NSA Type of backshell NSA: screened clamping braid backshell accepting heat shrink moulded piece Size of backshell (same as connector size) 014: olive-drab cadmium plating 023: electroless nickel plating 024: green zinc cobalt plating 033K: black zinc nickel plating
11 ASSEMBLY INSTRUCTIONS FOR NSA and SA backshells 1. Prepare the cable for termination process and slide onto the cable the items in the order shown on figure Screw the backshell at the rear of the connector. The best performance in time of the system «connector + rear accessory» consists in applying the torque value to screw then to unscrew, to apply the torque value to screw a second time, then to unscrew and finally to screw the torque value a third time. 3. Fold back the braid on the outer jacket and fix it (figure 2) 4. Install the braid as shown on figures 3 and 4: Release the braid and cover the backshell (a) and the connector s shell. Slide the first ring (b) over the braid. Fold back the braid on the ring (b) and slide the second ring (c) over the braid and the first ring (b). Screw the last ring (d) at the rear of the backshell. If necessary, fix the extra braid on the outer jacket of the cable. If this installation (double folding of the braid) is not possible, refer to figure 5: Slide the first ring (b). Release the braid and cover the backshell (a) and the connector s shell. Cut the braid as shown. Slide the second ring (c) over the braid and the first ring (b). Screw the last ring at the rear of the backshell. 5. Install the heat-shrink moulded piece. Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 11
12 B Ø Ø Amphenol BAND FOR SHIELDING These band backshells provide a full 360 shield termination. They are available with different cabling chamber lengths and exit diameters. The use of replaceable bands facilitates future maintenance or reparability. Sealing is ensured by straight or right angled heat shrink moulded piece at the rear of backshell. HE and TV35 backshells HE suitable for LJT (MIL-DTL Series I / HE308), RNJ (HE308) connectors. TV35 suitable for TV-CTV (MIL-DTL Series III), SC39 and RNJ LP connectors. TVB35 suitable for TV bronze connectors. These straight band backshells provide a full 360 shield termination with a quick, easy and cost effective cabling process. For straight or right angled heat shrink moulded pieces, please refer to page 22. Size Ø A max (0.843) (0.957) (1.079) (1.252) B Thread UNEF-2B HE Ø C (0.598) (0.724) (0.850) (0.976) (1.378) (1.102) (1.500) (1.220) (1.622) (1.347) (1.744) (1.472) (1.858) (1.599) Ø D 7.80 (0.307) (0.425) (0.516) (0.642) (0.768) (0.854) (0.980) (1.106) (1.228) Ø A max B Thread Metric TV35/TVB35 Ø C (0.957) M12 x 1.0-6H (0.709) (1.079) M x 1.0-6H (0.827) (1.252) M18 x 1.0-6H (0.984) (1.378) M22 x 1.0-6H (1.102) (1.500) M25 x 1.0-6H (1.213) (1.622) M28 x 1.0-6H (1.343) (1.744) M31 x 1.0-6H (1.453) (1.858) M34 x 1.0-6H (1.567) (1.969) M37 x 1.0-6H (1.693) Ø D 7.80 (0.307) (0.433) (0.543) (0.642) (0.791) (0.903) (1.024) (1.3) (1.278) 12
13 Size E max Cabling chamber length F +/-0.1 Z rear side diameter coding o x o x x x x o o x x 41 x x x x x x x x x x x o x o x o x x o o x o x 41 x x x x x o o o o x o x x o x x o x o o x x o x x o x o x x x x o x o x o o o x o o o o Z rear side diameter Ø Z 4.8 (0.189) Ø S min/max 7.80/7.9 (0.307/0.311) ±0,1 Ø D (0.488) ±0,1 Ø D (0.386) (0.248) 9.40/9.50 (0.370/0.374) (0.551) (0.449) How to order 7.90 (0.313) 11.1/11.2 (0.437/0.440) (0.673) (0.571) 9.40 (0.370) 12.60/12.70 (0.496/0.500) (0.673) (0.571) (0.433) 14.10/14.30 (0.555/0.563) (0.736) (0.634) (0.496).70/.90 (0.618/0.626) (0.799) (0.697).80 (0.622) 18.90/19.10 (0.744/0.752) (0.925) (0.823) (0.748) 22.00/22.20 (0.866/0.874) (1.051) (0.909) (0.870) 25.20/25.40 (0.992/1) (1.173) (1.032) (0.996) 28.40/28.60 (1.118/1.126) (1.299) (1.8) (1.126) 31.50/31.80 (1.240/1.252) HE 308 military designation - Backshells for HE 308 (LJT/ MIL-DTL Series I / RNJ) connectors Series HE M Type of backshell 35: band backshell accepting heat shrink moulded piece Size of backshell (same as connector size) Cabling chamber length Refer above - dimension F Rear side diameter Refer above - dimension Z 7: olive-drab cadmium plating 6: electroless nickel plating 033K: black zinc nickel plating Military standard (only for olive-drab cadmium and electroless nickel versions) Amphenol designation Backshells for TV-CTV (MIL-DTL Series III), SC39 and RNJ LP connectors Series TV Type of backshell 35: aluminium straight band backshell accepting heat shrink moulded piece B35: bronze straight band backshell accepting heat shrink moulded piece Size of backshell (same as connector size) Cabling chamber length Refer above - dimension F Rear side diameter Refer above - dimension Z 014: olive-drab cadmium plating 023: electroless nickel plating 024: green zinc cobalt plating 033K: black zinc nickel plating Blank for bronze version (1.425) (1.284) x HE o HE & TV35/TVB35 TV35/TVB35 13
14 SBC LJT SBC suitable for LJT (MIL-DTL Series I / HE308) and RNJ (HE308) connectors. TV SBC suitable for TV-CTV (MIL-DTL Series III), SC39 and RNJ LP connectors. These right angled band backshells provide a full 360 shield termination with a quick, easy and cost effective cabling process. For right angled heat shrink moulded pieces, please refer to page 22. Size Ø A max LJT SBC only B Thread UNEF-2B (0.752) (0.850) (1.000) (1.149) (1.251) (1.401) (1.547) (1.649) (1.751) TV SBC only Ø A max B Thread Metric (0.752) M12 x 1.0-6H (0.850) M x 1.0-6H (1.000) M18 x 1.0-6H (1.149) M22 x 1.0-6H (1.251) M25 x 1.0-6H (1.401) M28 x 1.0-6H (1.547) M31 x 1.0-6H (1.649) M34 x 1.0-6H (1.751) M37 x 1.0-6H Size G max Coding 1/32 of Inch K rear side diameter Dimension (1.125) (0.312) (1.250) (0.438) (1.375) (0.500) (1.500) (0.625) (1.625) (0.750) (1.750) (0.750) (1.875) (0.875) (2.000) (1.000) (2.125) (1.125) H max Ø L Ø M (1.335) (1.460) (1.585) (1.710) (1.835) (1.960) (2.085) (2.210) (2.335) (0.438) (0.562).88 (0.625) (0.75) (0.875) (0.875) (1.000) (1.125) (1.250) (0.500).85 (0.624) (0.687) (0.812) (0.937) (0.937) (1.062) 30. (1.187) (1.312) How to order Amphenol designation Backshells for LJT (LJT/ MIL-DTL Series I / HE308/ RNJ) connectors Series LJT SBC Type of backshell SBC: aluminium right angled band backshell accepting heat shrink moulded piece Size of backshell (same as connector size) Rear side diameter Refer above - dimension Z 014: olive-drab cadmium plating 023: electroless nickel plating 14
15 Amphenol designation Backshells for TV-CTV (MIL-DTL Series III), SC39 and RNJ LP connectors Series TV SBC Type of backshell SBC: aluminium right angled band backshell accepting heat shrink moulded piece Size of backshell (same as connector size) Rear side diameter Refer p12 - dimension Z 014: olive-drab cadmium plating 023: electroless nickel plating Assembly instructions for HE308-35, TV35 and SBC backshells 1. Prepare the cable for termination process (figure 1). 2. Screw the backshell at the rear of the connector. 3. Push the braid over the backshell to the incline point. Milk the braid as required to remove the slack and insure a snug fit around the shield termination area (figure 2). 4. Prepare the band: Roll the band through the buckle slot twice (the band must be double-coiled). Pull on the band until the mark is within approximately 6.4 (.250 in) of the buckle slot (figure 3). The band may be tightened further if desired. 5. Squeeze the gripper release lever of the banding tool and insert the band into the front end opening of the tool as shown on figure 4 (the circular portion of looped band must always face downward). 6. Aligning the band and the tool with the shield termination area, squeeze the black pull-up handle repeatedly using short strokes until it locks against the tool body (this indicates the band is compressed to the tool precalibrated tension). Figure 1 Figure 3 Figure 2 Figure 4 7. Complete the clamping process by squeezing the grey cut-off handle. Figure 5 8. Remove the excess band from the tool. 9. Inspect shield termination (figure 5). Il the alignment of the band and the shield in unsatisfactory, tension on the band can be relaxed by pushing on the slotted release lever on the top of the tool. Make adjustments as necessary and squeeze again the black pull-up handle. Tooling and accessories Coupling tool Coupling wrench for HE and TV(B) 35 backshells: (Facom p/n) Clamping bands Standard band: Micro band (precoiled): Hand banding tools Banding tool for standard band: Caution: Tools and bands should never be lubricated Banding tool for micro band:
16 Band L Adap Connector Group - K M85049 band backshells (1.54") (1.35") M85049/85 and M85049/87 suitable for LJT (MIL-DTL Series I / HE308), RNJ (HE308) connectors. M85049/88 and M85049/90 suitable for TV/CTV (MIL-DTL Series III), SC39 and Amphenol RNJLP connectors. These straight band backshells provide a full 360 shield termination with a quick, easy and cost effective cabling process. For straight or right angled heat shrink moulded Connector Group - L pieces, please refer to page 22. M85049/85 G Ban (1.60") (1.35")max K G 16 Size How to order SAE designation - Backshell for LJT (MIL-DTL Series I /HE308) or TV/CTV (MIL-DTL Series III), SC39 and RNJ LP connectors NOTE: * For more cable entry and length 3 options, contac Series M85049/ W 302 Type of backshell LJT/HE308: 85: straight 87: 90 right angle TV: 88: straight 90: 90 right angle Entry Size F max Ø A max E max Coding 0 Ø B -0.5 for /85 only for /88/87/90 LJT TV N/A (0.859) (1.375) (1.417) (0.260) N/A (0.320) (0.450) (0.570) (0.640) (0.760) (0.820) (0.950) (1.010) (0.986) (0.320) (1.6) (0.450) (1.281) (0.510) (1.406) (0.640) (1.516) (0.640) (1.641) (0.700) (1.766) (0.760) (1.891) Ø G max Size of backshell NOTE: * For more cable entry and length options, contact factory for LJT (MIL-DTL Series I / HE308) and RNJ (HE308) connectors: remove 1 to your connector size (same as connector size) for TV-CTV (MIL-DTL Series III), SC39 and RNJ LP connectors A MP HE NOL PA R T MIL PA R T NUMB E R W: olive-drab cadmium plating NUMB E R DE S IG NATOR DE S IG NATOR N: electroless nickel plating Entry size Refer above - dimension B (1.437) ( (1.687) (1.750) (1.875) (1.938) (2.062) (2.125) (1.480) (1.553) (1.614) (1.678) (1.733) (1.796) (1.859) (1.919) (1.417) (1.480) (1.553) (1.614) (1.678) (1.773) (1.796) (1.859) (1.919) N/A (0.560) N/A (0.630) (0.630) (0.750) (0.750) (0.890) (0.820) (0.950) (0.950) (1.070) (0.950) (1.105) (1.023) (1.260) (1.070) (1.320) 3 NOTE: A MP HE NOL PA R T NUMB E R DE S IG NATOR AMPHENOL PART NUMBER DESIGNATOR M85049/88 MIL PA R T NUMB E R DE S IG NATOR G M85049/87 & M85049/90 3 TABLE - A Amphenol Backshells L Leng 9 - fo Leng * For more cable entry and length options, contact MIL PART NUMBER DESIGNATOR Length 9 - for stan Length in t
17 connectors with integrated backshells Available on plugs and receptacles, these 2 in 1 connectors/band backshells provide a high EMI protection with a quick, easy and cost effective cabling process. They are low profile, with enhance sealing level and allow the use of macro and micro bands, as well as straight or right angled heat shrink moulded pieces. The design of the shells make them compatible with over moulding process. Integrated backshells FOR TV Suitable for TV (MIL-DTL Series III) connectors. Size Ø A max (0.858) (0.984) (1.7) 32.5 (1.280) (1.406) (1.516) (1.642) (1.768) (1.890) Ø B max 18.4 (0.724) 21.1 (0.831) 25.4 (1.000) 28.7 (1.130) 32.2 (1.268) 34.9 (1.374) 38.1 (1.500) 41.1 (1.618) 44.3 (1.744) Ø C 8.74 (0.344) (0.472) (0.586) (0.711) (0.836) (0.942) (1.067) (1.192) (1.317) Ø E max 12 (0.472) (0.591) 18 (0.709) 22 (0.866) 25 (0.984) 28 (1.102) 31 (1.220) 34 (1.339) 37 (1.457) How to order Amphenol designation - Integrated backshell for TV (MIL-DTL Series III) Series TV 06 RW P A F472 Shell type straight plug: 175 C: 06 straight plug: 200 C: S06 Shell material and finish Aluminium RW: olive drab cadmium plated 175 C RF: electroless nickel plated 200 C ZN: black zinc nickel plated 175 C RZ: green zinc cobalt plated 175 C Please consult for bronze and stainless steel versions Shell size and contact arrangement See MIL-DTL Series III catalogue pages 8 to 11 Contact type P: pin S: socket Polarisation blank for normal or A, B, C, D, E Deviation F472: connectors with integrated backshell Please consult us for receptacles with integrated backshell 17
18 Integrated backshells FOR LJT S Suitable for LJT (MIL-DTL Series I / HE308). Ø A max Size (0.859) (0.984) (1.6) (1.281) (1.406) (1.516) (1.651) (1.727) (1.891) Ø B 8.74 (0.344) (0.472) (0.586) (0.711) (0.836) (0.942) (1.067) (1.192) (1.317) Ø CC (0.780) (0.905) (1.061) (1.186) (1.301) (1.422) (1.544) (1.667) (1.793) DD 4.06 (0.160) Ø E (0.472) (0.591) 18 (0.709) 22 (0.866) 25 (0.984) (1.061) (1.186) (1.311) (1.436) S (1.500) (1.578) T ref 23 (0.906) 25 (0.984) U max 8.5 (0.335) (0.413) How to order Amphenol designation - Integrated backshell for LJT (MIL-DTL Series I/HE308) Series LJT 06 RT P A 014 F472 Shell type 06: straight plug Service class and contact style RT: envrionmental, crimp contacts Shell size and contact arrangement see MIL-DTL Series I catalogue pages 7 to 9 Contact type P: pin S: socket Polarisation blank for normal or A, B, C, D Shell finish 014: olive drab cadmium plating 023: electroless nickel plating 033K: black zinc nickel plating Deviation F472: connectors with integrated backshell Please consult for receptacles with integrated backshell 18
19 ADAPTERS FOR HEAT SHRINK MOULDED PIECES NSD backshells LJT NSD (HE308-14) suitable for LJT (MIL-DTL Series I / HE308) and RNJ (HE308) connectors. TV NSD suitable for TV-CTV (MIL-DTL Series III), SC39 and RNJ LP connectors. These backshells ensure the sealing and the mechanical retention of the cable. For straight and right angled heat shrink moulded pieces, please refer to page 22. Size Ø A (0.496) (0.646) (0.787) (0.866) (0.969) (1.083) (1.256) (1.378) (1.528) Ø B ± (0.787) (0.906) (1.024) (1.142) (1.260) (1.378) (1.536) (1.654) (1.772) Ø C max (0.630) (0.748) (0.866) (0.988) (1.114) (1.232) (1.358) (1.484) (1.606) Ø J* min 7.80 (0.307) (0.425) (0.516) (0.642) (0.748) (0.854) (0.980) (1.106) (1.228) L** max (0.661) (0.819) (0.898) (1.016) (1.134) (1.252) (1.409) (1.528) (1.646) 7 * max permissible cable outside diameter ** dimension over the flats (4 flats) How to order Amphenol designation - Backshell for LJT (MIL-DTL Series I/HE308), RNJ (HE308) connectors Series LJT NSD Type of backshell NSD: backshell for heat shrink moulded piece Size of backshell (same as connector size) 014: olive-drab cadmium plating 023: electroless nickel plating 033K: black zinc nickel plating HE 308 military designation - Backshells for HE308 (LJT / MIL- DTL Series I / RNJ) connectors Series HE M Type of backshell NSD: backshell for heat shrink moulded piece Size of backshell (same as connector size) 07: olive-drab cadmium plating 06: electroless nickel plating Military standard Amphenol designation - Backshell for TV (MIL-DTL Series III), SC39 and RNJ LP connectors Series TV NSD Type of backshell NSD: backshell for heat shrink moulded piece Size of backshell (same as connector size) 014: olive-drab cadmium plating 023: electroless nickel plating 033K: black zinc nickel plating 19
20 AdapterS for SEAling gland Metric sealing gland straight version TV35M suitable for TV-CTV (MIL-DTL Series III), SC39 and RNJ LP connectors. These backshells ensure the adaptation on metric sealing gland. Oring cabling chamber Thread B Thread F H over the flats Rear side M16 M20 M25 M32 M40 M50 F Thread metric M16x1.5 M20x1.5 M25x1.5 M32x1.5 M40x1.5 M50x1.5 0 G (0.772) (0.996) (1.224) (1.539) (1.949) (2.492) H (0.709) (0.866) (1.063) (1.339) (1.693) (2.165) Size 0 A B Thread metric (0.957) M12x1 (1.079) Mx1 (1.252) M18x1 (1.378) M22x1 (1.500) M25x1 0 C 7.71 (0.304) (0.431) (0.545) (0.670) (0.795) (1.622) M28x (0.902) (1.744) M31x (1.026) (1.858) M34x (1.2) (1.969) M37x (1.276) For other configurations, please consult us Cabling chamber E How to order Amphenol designation - Backshell for TV (MIL-DTL Series III), SC39 and RNJ LP connectors 45 (1.772) Series TV M (2.165) 65 (2.56) 75 (2.953) 95 (3.740) Rear side (Thread) M16 M20 M25 M32 M40 M : aluminum B35: bronze Size of backshell (same as connector size) Cabling chamber Refer above Rear side M16-M20-M25-M32-M40-M50 Refer above 014: olive-drab cadmium plating 023: electroless nickel plating 033K: black zinc nickel plating Blank for bronze version
21 B Amphenol Metric sealing gland 105 angled version TV105M suitable for TV-CTV (MIL-DTL Series III), SC39 and RNJ LP connectors. These backshells ensure the adaptation on metric sealing gland. F Rear side M16 M20 M25 M32 M40 M50 M63 F Thread metric M16x1.5-6H M20x1.5-6H M25x1.5-6H M32x1.5-6H M40x1.5-6H M50x1.5-6H M63x1.5-6H 0 G (0.787) (0.945) (1.142) (1.417) (1.732) (2.126) (2.638) Size A max (0.986) (1.6) (1.281) (1.406) (1.516) B Thread metric Mx1-6H M18x1-6H M22x1-6H M25x1-6H M28x1-6H (1.641) M31x1-6H (1.766) M34x1-6H (1.891) M37x1-6H For other configurations, please consult us How to order 0 C min 9.90 (0.390) (0.504) (0.630) (0.756) (0.843) (0.969) Cabling chamber D (1.091) (1.217) 75 E max 42.5 (1.673) (1.900) (2.382) (2.622) (2.669) 54 J max 35 (1.378) 35 (1.378) 35 (1.378) (1.437) 37 (1.457) (2.126) (1.516) (2.913) (2.943) (1.575) (3.602) 40 (1.575) Rear side (Thread) M16 M20 M25 M32 M40 M50 M63 Amphenol designation - Backshell for TV (MIL-DTL Series III), SC39 and RNJ LP connectors. Series TV M : aluminum B105: bronze Size of backshell (same as connector size) Cabling chamber Refer above - dimension D Rear side M16-M20-M25-M32-M40-M50-M63 Refer above 014: olive-drab cadmium plating 023: electroless nickel plating 033K: black zinc nickel plating Blank for bronze version 21
22 COMPOSITE CTV35/ABS2216 CTV35/ABS2216 suitable for TV/CTV (MIL-DTL Series III/EN3645) connectors: - Light weight solution - Quick and easy installation - Handling temperature from -65 C to 200 C - Anti-decoupling system to withstand shocks and vibrations in harsh environment Size ØB ØC Max ØCC max Thread F G max droit K L max L I Max droit droit M (0.333) (0.475) (0.714) (0.714) (0.835) 24 (0.945) (1.066) (1.195,24 (0.600) (0.717) (0.834) (0.990) (1.107) (1.224) (1.341) 36.9 (1.453) (0.858) (0.984) (1.7) (1.279) (1.406) 38.5 (1.516) 41.7 (1.642) (1.768) M12x1,0+6H R0.100 Mx1.0-6H R0.100 M18x1.0-6H R0.100 M22x1.0-6H R0.100 M25x1.0-6H R0.100 M28x1.0-6H R0.100 M31x1.0-6H R0.100 M34x1.0-6H R (0.630) 21 (0.827) 17 (0.669) (0.591) (0.591) (0.591) (0.591) (0.591) (0.591) (0.591) (0.750) (0.875) 25.4 (1.000) (1.125) (1.250) (1.375) 38.1 (1.500) (1.625) 40 (1.575) 37 (1.457) 40 (1.575) 32.5 (1.280) (0.858) (0.984) (1.7) (1.279) (1.406) 38.5 (1.516) 41.7 (1.642) (1.768) 26 (1.024) 30 (1.181) 33 (1.299) 36 (1.417) 39 (1.535) 42 (1.654) 45 (1.772) 48 (1.890) / 40 (1.575) 40 (1.575) 50 (1.969) 50 (1.969) 50 (1.969) 60 (2.362) 60 (2.362) 3.2 (0.126) 3.2 (0.126) 4.2 (0.165) 4.2 (0.165) 4.2 (0.165) 4.2 (0.165) 4.2 (0.165) 5.4 (0.213) How to order 22 Amphenol and ABS designation - Backshells for TV/CTV (MIL-DTL Series III / EN3645) connectors Series ABS2216 or CTV35 Type of backshell A: straight backshell B: 45 backshell C: 90 backshell Size of backshell (same as connector size) EMI protection W: EMI shielding backshell (delivered with 200 metallic braid) P: non-emi shielding backshell A 11 W
23 Heat-shrink moulded pieces Heat-shrink moulded piece p/n M max N ±10% P ±10% Straight Right angled After total heating Before heating (max) (1.000) (0.984) (1.512) (0.945) (1.071) (1.201) (1.496) (1.772) (2.126) (1.260) (1.551) (1.811) (2.165) (3.0) (2.161) (2.630) (3.0) (3.902) (5.118) (1.181) (1.220) (1.417) (1.693) (2.362) Ø R After heating (min cable Ø) 6.00 (0.236) 6.00 (0.236) 7.10 (0.280) 8.50 (0.335) (0.394) (0.630) Standard heat-shrink moulded pieces (semi-rigid polyolefin without any adhesive) Size Rear size Straight Right angled Backshell type Amphenol Amphenol Hellerman coding Socapex p/n Raychem p/n Hellerman p/n Socapex p/n Raychem p/n p/n NSA, NSD K G K G HE308-35, TV35, TVB35, SBC K G K G NSA, NSD K G K G HE308-35, TV35, TVB35, SBC K G K G NSA, NSD K G K G 12 HE308-35, TV35, TVB35, SBC K G K G K G K G NSA K G K G NSD K G K G 14 HE308-35, TV35, TVB35, SBC K G K G K G K G NSA K G K G NSD K G K G K G K G HE308-35, TV35, TVB35, SBC K G K G K G K G NSA K G K G NSD K G K G 16 HE308-35, TV35, TVB35, SBC K G K G K G K G NSA, NSD K G K G K G K G HE308-35, TV35, TVB35, SBC K G K G K G K G NSA, NSD K G K G 24 HE308-35, TV35, TVB35, SBC K G K G K G K G NSA, NSD K G K G 28 HE308-35, TV35, TVB35, SBC K G K G K G K G 23
24 TORQUES VALUES FOR REAR ACCESSORIES According to the SAE standard For LJT / RNJ / HE308 / MIL-DTL I connectors Shell size Torque value (N.m) ±0.5 For TV-CTV / MIL-DTL III /EN3645 connectors Shell size Metal torque value (N.m) ±0.5 Composite torque value (N.m) ±0.5 For SJT / VG96912 connectors Shell size Torque value (N.m) ± According to the ABS2216 standard For TV-CTV / MIL-DTL III /EN3645 connectors Shell size Torque value (N.m) (±0.25) (±0.25) 13 3 (±0.5) 5 (±0.5) 17 5 (±0.5) 19 5 (±0.5) 21 7 (±0.5) 23 7 (±0.5) 25 7 (±0.5) The rear accessory installation procedure may change from one equipment manufacturer to another in terms of coupling torques to apply. The use of Loctite shall be required or excluded. For Aluminum alloy rear accessory, if the use of Loctite is excluded, the best performance in time of the system «connector + rear accessory» consists in applying the torque value to screw then to unscrew, to apply the torque value to screw a second time, then to unscrew and finally to screw the torque value a third time. CROSS REFERENCES The cross references below are given as information only. The designs of the backshells are not strictly equivalent. Amphenol p/n LJT NSA xx 014 LJT NSA xx 023 NFC UTE / HE308 p/n HE xx 7M HE xx 6M LJT NSD xx 014 HE xx 7M M85049/62-xx W LJT NSD xx 023 HE xx 6M M85049/62-XX N LJTSBC xx xx 014 LJTSBC xx xx 023 M85049/87-xx W xx M85049/87-xx N xx HE xx-xx-xx-7M HE xx-xx-xx-7M M85049/85-xx W xx HE xx-xx-xx-6M HE xx-xx-xx-6M M85049/85-xx N xx TV 35 xx xx xx 014 TV 35 xx xx xx 023 TVSBC xx xx 014 TVSBC xx xx 023 M85049/88-xx W xx M85049/88-xx N xx M85049/90-xx W xx M85049/90-xx N xx SAE p/n 24
25 notes 25
26 notes 26
27 AbOut AMphenOl Founded in 1932, Amphenol is one of the largest manufacturers of interconnect products in the world. The company designs, manufactures, and markets electrical, electronic, and fiber optic connectors, interconnect systems, and coaxial and specialty cables. Amphenol has a diversified presence as a leader in high growth areas of the interconnect industry and provides solutions for customers in the automotive, broadband, industrial, information technology and data counications, military and aerospace, mobile devices, and mobile networks markets. More info on Amphenol enabling THe electronics revolution Amphenol Military & Aerospace Operations (AMAO) has the largest and broadest selection of interconnect products in the military and aerospace markets. More info on europe france Amphenol Air lb 2 rue Clément Ader, zac de Wé carignan france Amphenol SeFee z.i. des Cazes BP Saint-Affrique Cedex germany Amphenol Air lb GMBH Am Kleinbahnhof Saarlouis italy Amphenol european SAleS operations Via Barbaiana n lainate - Milano united KingDOM Amphenol invotec Unit 1-3, Hedging lane industrial estate, Dosthill - Tamworth, B77 5HH united KingDOM Amphenol ionix SySTeMS Prospect House, Taylor Business Park, risley, Warrington, WA3 6HP united KingDOM Amphenol ltd Thanet Way, Whitstable - KeNT, ct53jf united KingDOM Amphenol MArTec St Augustines Business Park, Swalecliffe Whitstable - Kent CT5 2QJ north America canada Amphenol canada 605 Milner avenue - Toronto, ontario usa Amphenol AeroSPAce operations Delaware street - Sidney, ny usa Amphenol BOriSH TeCHNOlOGieS 4511 east Paris AVe - Grand rapids, Mi usa Amphenol FSi 1300 central expwy n, Suite Allen, Tx usa Amphenol griffith enterprises 6000 east Coury Drive - Cottonwood, Az usa Amphenol nexus TechnologieS 50 Sunnyside Avenue - Stamford, ct usa Amphenol PcD 72 Cherry Hill Drive - Beverly, MA usa Amphenol PrinTeD circuit Board Technology, 91 Northeastern Boulevard - Nashua, NH usa Amphenol SV MiCrOWAVe 2400 Centrepark West Drive - West Palm Beach, Fl usa Amphenol TiMeS MiCrOWAVe 358 Hall Avenue - Wallingford, CT Asia china Amphenol PcD co. Building 21, 1 st liao Keng industrial zone, Shi Yan Street - Bao An District - Shenzhen /8286 india Amphenol interconnect india 105 Bhosari industrial Area - Pune JApAn Amphenol JAPAn 471-1, Deba, ritto-city - Shiga KOreA Amphenol DAeShin 558 SongNae-Dong SoSa-Gu, Bucheon-city, Kyunggi-Do /3845 singapore Amphenol east ASiA 26/F, railway Plaza, 39 Chatham road South, Tsim Sha Tsui, Kowloon, Hong Kong Other Areas AfricA Amphenol AFricA 30 impala rd - Sandton ArgentinA Amphenol ArgenTinA Av. Callao 930 2do piso Oficina B "Plaza" c AAP Buenos Aires AustrAliA Amphenol AuSTrAliA PTy 2 Fiveways Blvd., Keysborough - Melbourne - Victoria brazil Amphenol DO BrAzil rua Diogo Moreira, 132, 20 andar, rooms israel Amphenol BAr-TeC 3 Hagavish Street, K fir-barkan Bldg. east industrial zone - Kfar-Sava, MexicO Amphenol OPTiMize Carretera internacional Km 6.5, Col. Parque industrial, Nogales, Sonora, C.P new zealand Amphenol PHiTeK level 4, 2 Kingdon Street, Newmarket, Auckland russia Amphenol russia yaroslavskaja Street Moscow turkey Amphenol TUrKeY Sun Plaza Kat: Maslak Hah. Bilim Sok. No.5 - Sisli/istanbul,
28 Socapex 948, promenade de l Arve BP Thyez Cedex - France Phone: +33 (0) contact@amphenol-socapex.fr For Technical Support +33 (0) technicalsupport@amphenol-socapex.fr To buy our products +33 (0) contact@amphenol-socapex.fr Request a quote online at Documentation To order a paper version of our catalogs, send an to counication@amphenol-socapex.fr Follow Amphenol Socapex on social media : This catalog uses paper from managed forests, PEFC & FSC labels, and is printed by a printer certified Imprim Vert 28 We reserve the right to modify our products in any way we deem necessary. Any duplication is prohibited, unless approved in writing. Designed by Amphenol Socapex DOC ANG
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