GWS500 RELIABLITY DATA

Transcription

1 RLIABLIY DAA DWG. o. PA APPD CHK DWG DK-Lambda

2 IDX GWS500 PAG 1. Calculated values of MBF... R-1 2. Component derating... R-2~6 3. Main components temperature rise list. R-7~8 4. lectrolytic capacitor life.... R-9 5. Vibration test... R oise simulate test. R Abnormal est. R-12~13 8. hermal shock test R-14 est results are typical data. evertheless the following results are considered to be actual capability data because all units have nearly the same characteristics. DK-Lambda

3 1. Calculated values for MBF GWS500 MDL : GWS Calculating Method Calculated based on part count reliability projection of JIA (RCR-9102B). Individual failure rates l G is given to each part and MBF is calculated by the count of each part. Formula : 1 1 MBF = = X 10 6 (HURS) λequip n Σ i ( λ G π Q ) i i=1 where : λequip = otal quipment Failure Rate ( Failure / 106 Hours ) λ G = Generic Failure Rate For he ith Generic Part ( Failure / 106 Hours ) i n = Quantity of ith Generic Part = umber of Different Generic Part Categories π Q = Generic Quality Factor for the ith Generic Part ( π Q = 1 ) 2. MBF Values G F : ( GRUD, FIXD) MBF = 120,773 (Hours) However MBF Calculation for Fan isn't included DK-Lambda R-1

4 2. Component derating MDL : GWS (1) Calculating method (a) Measuring Conditions Input : 115, 230VAC Ambient temperature : 50 C utput : 12V 42A(100%) Mounting method : Mounting A (b) Semiconductors Compared with maximum junction temperature and actual one which is calculated based on case temperature, power dissipation and thermal impedance. (c) IC, Resistors, Capacitors, etc. Ambient temperature, operating condition, power dissipation and so on are within derating criteria. (d) Calculating Method of hermal Impedance θ = j(max) - j-c Pc(max) c j(max) a θ j-a= - c(max) P j(max) l θ j-l= - c(max) P c a j P c(max) (Pch(max)) : Case temperature at start point of derating ; 25 C in general : Ambient temperature at start point of derating ; 25 C in general : Lead temperature at start point of derating ; 25 C in general : Maximum collector(channel) dissipation j(max) (ch(max)) : Maximum junction(channel) temperature (θ j - c) :hermal impedance between junction(channel) and case (θ ch - c) θ j-a θ j-l :hermal impedance between junction and air :hermal impedance between junction and lead DK-Lambda R-2

5 (2) Component Derating List MDL : GWS500 Location o. Vin = 115VAC Load = 100% a = 50 C Q1 IPW60R190C6 Q2 IPP60R280C6 Q4 IPP60R280C6 Q5 IPP60R280C6 Q6 2SC2873-Y(12L,CF) SHIBA Q7 2SA1213-Y(12L,CF) SHIBA Q10 IPP040063G Q11 IPP040063G Q401 2SC2983 SHIBA Q402 2SA1162 SHIBA D1 D25XB SHIDG jmax = 150 C, θ j-c = 0.83 C/W Pch(max) = 151W Pd = 2.9W, Δ c = 36.4 C c = 86.4 C j = c + ((θ j-c) Pd) = C D.F. = 59.2% jmax = 150 C, θ j-c = 0.83 C/W Pch(max) = 151W Pd = 2.9W, Δ c = 31.3 C, c = 81.3 C j = c + ((θ j-c) Pd) = C D.F. = 55.8% jmax = 150 C, θ j-c = 1.2 C/W Pch(max) = 104W Pd = 2.5W, Δ c = 39.4 C, c = 89.4 C j = c + ((θ j-c) Pd) = C D.F. = 61.60% jmax = 150 C, θ j-c = 1.2 C/W Pch(max) = 104W Pd = 2.7W, Δ c = 40.2 C, c = 60.2 C j = c + ((θ j-c) Pd) = C D.F. = 62.29% jmax = 150 C, θj-c = 250 C/W, Pd(max) = 0.5W Pd = 0.054W, Δ c = 15.2 C, c = 65.2 C j = c + ((θ j-c) Pd) = C D.F. = 52.47% jmax = 150 C, θj-c = 250 C/W, Pd(max) = 0.5W Pd = 0.08W, Δ c = 9.8 C c = 59.8 C j = c + ((θ j-c) Pd) = C D.F. = 53.20% jmax = 175 C, θj-c = 0.8 C/W, Pd(max) = 188W Pd = 1.38W, Δ c = 31.8 C, c = 81.8 C j = c + ((θ j-c) Pd) = C D.F. = 47.37% jmax = 175 C, θ j-c = 0.8 C/W Pd(max) = 188W Pd = 2.53W, Δ c = 21.3 C c = 71.3 C j = c + ((θ j-c) Pd) = C D.F. = 41.90% jmax = 150 C, θ j-c = 8.33 C/W Pd(max) = 15W Pd = 1.65W, Δ c = 45.9 C c = 95.9 C j = c + ((θ j-c) Pd) = C D.F. = 73.10% jmax = 125 C, θ j-c = 667 C/W Pd(max) = 0.15W Pd = 0W, Δ c = 41.9 C c = 91.9 C j = c + ((θ j-c) Pd) = C D.F. = 73.52% jmax = 150 C, θ j-c = 1 C/W Pd = 9.29W, Δ c = 39.8 C c = 89.8 C j = c + ((θ j-c) Pd) = C D.F. = 66.06% DK-Lambda R-3

6 (2) Component Derating List MDL : GWS500 Location o. Vin = 115VAC Load = 100% a = 50 C D2 IDV05S60C D303 CRF02(85L,Q) SHIBA D307 CRH01(85L,Q) SHIBA PC1 PS2861B-1Y-F3-A(L) C PC2 PS2861B-1Y-F3-A(L) C PC3 PS2861B-1Y-F3-A(L) C A1 IC2PCS03G A3 A1791A/1,118 XP A101 L6599ADR SMICR A301 IC3B0565JG A303 BD5240G-R RHM jmax = 175 C, θ j-c = 5 C/W Pd = 3.208W, Δ c = 36.5 C c = 86.5 C j = c + ((θ j-c) Pd) = C D.F. = 58.59% jmax = 150 C, θ j-l = 20 C/W, Pd = 0.03W, Δ l = 15.5 C, l = 65.5 C j = l + ((θ j-l) Pd) = C D.F. = 44.07% jmax = 150 C, θ j-a = 65 C/W Pd = 0.11W, Δ a = 29.8 C a = 79.8 C j = a + ((θ j-a) Pd) = C D.F. = 57.97% jmax = 125 C, θ j-c = 330 C/W Pd(max) = 0.12W Pd = 0.0W, Δ c = 29.2 C, c = 79.2 C j = c + ((θ j-c) Pd) = C D.F. = 63.36% jmax = 125 C, θ j-c = 330 C/W Pd(max) = 0.12W Pd = W, Δ c = 32.9 C c = 82.9 C j = c + ((θ j-c) Pd) = C D.F. = 70.02% jmax = 125 C, θ j-c = 330 C/W Pd(max) = 0.12W Pd = 0.001W, Δ c = 33.2 C c = 83.2 C j = c + ((θ j-c) Pd) = C D.F. = 66.82% jmax = 150 C, θj-a = 90 C/W, Pd = 0.24W, Δc = 30.1 C, c = 80.1 C j = c + ((θ j-c) Pd) = C D.F. = 67.80% jmax = 150 C, θ j-c = 95 C/W, Pc(max) = 0.45W Pd = 0.15W, Δ c = 31.2 C, c = 81.2 C j = c + ((θ j-c) Pd) = C D.F. = 63.63% jmax = 150 C, θ j-c = 120 C/W, Pc(max) = 0.83W Pd = 0.09W, Δ c = 34.9 C, c = 84.9 C j = c + ((θ j-c) Pd) = C D.F. = 63.80% jmax = 150 C, θ j-c = 24 C/W Pd = 0.436W, Δ c = 36.4 C c = 86.4 C j = c + ((θ j-c) Pd) = C D.F. = 64.58% jmax = 150 C, θ j-c = 10 C/W, Pd(max) = 1.2W Pd = W, Δ c = 15.3 C, c = 65.3 C j = c + ((θ j-c) Pd) = C D.F. = 43.59% DK-Lambda R-4

7 (2) Component Derating List MDL : GWS500 Location o. Vin = 230VAC Load = 100% a = 50 C Q1 IPW60R190C6 Q2 IPP60R280C6 Q4 IPP60R280C6 Q5 IPP60R280C6 Q6 2SC2873-Y(12L,CF) SHIBA Q7 2SA1213-Y(12L,CF) SHIBA Q10 IPP040063G Q11 IPP040063G Q401 2SC2983 SHIBA Q402 2SA1162 SHIBA D1 D25XB SHIDG jmax = 150 C, θ j-c = 0.83 C/W Pch(max) = 151W Pd = 1.61W, Δ c = 20.8 C c = 70.8 C j = c + ((θ j-c) Pd) = C D.F. = 48.09% jmax = 150 C, θ j-c = 0.83 C/W Pch(max) = 151W Pd = 1.61W, Δ c = 18.1 C, c = 68.1 C j = c + ((θ j-c) Pd) = C D.F. = 46.29% jmax = 150 C, θ j-c = 1.2 C/W Pch(max) = 104W Pd = 2.5W, Δ c = 38.1 C, c = 88.1 C j = c + ((θ j-c) Pd) = C D.F. = 60.73% jmax = 150 C, θ j-c = 1.2 C/W Pch(max) = 104W Pd = 2.7W, Δ c = 39.1 C, c = 89.1 C j = c + ((θ j-c) Pd) = C D.F. = 61.56% jmax = 150 C, θ j-a = 250 C/W Pc(max) = 0.5W Pd = W, Δ a = 13.3 C a = 63.3 C j = a + ((θ j-a) Pd) = C D.F. = 51.58% jmax = 150 C, θ j-a = 250 C/W Pc(max) = 0.5W Pd = 0.075W, Δ a = 7.6 C a = 57.6 C j = a + ((θ j-a) Pd) = C D.F. = 50.90% jmax = 175 C, θj-c = 0.8 C/W, Pd(max) = 188W Pd = 1.07W, Δ c = 30.7 C, c = 80.7 C j = c + ((θ j-c) Pd) = C D.F. = 46.60% jmax = 175 C, θ j-c = 0.8 C/W Pd(max) = 188W Pd = 2.51W, Δ c = 20.5 C c = 70.5 C j = c + ((θ j-c) Pd) = C D.F. = 41.43% jmax = 150 C, θ j-c = 8.33 C/W Pd(max) = 15W Pd = 1.605W, Δ c = 45.1 C c = 95.1 C j = c + ((θ j-c) Pd) = C D.F. = 72.31% jmax = 125 C, θ j-c = 667 C/W Pd(max) = 0.15W Pd = 0W, Δ c = 40.7 C c = 90.7 C j = c + ((θ j-c) Pd) = C D.F. = 72.56% jmax = 150 C, θ j-c = 1 C/W Pd = 4.64W, Δ c = 20 C c = 70 C j = c + ((θ j-c) Pd) = C D.F. = 49.76% DK-Lambda R-5

8 (2) Component Derating List MDL : GWS500 Location o. Vin = 230VAC Load = 100% a = 50 C D2 IDV05S60C D303 CRF02(85L,Q) SHIBA D307 CRH01(85L,Q) SHIBA PC1 PS2861B-1Y-F3-A(L) C PC2 PS2861B-1Y-F3-A(L) C PC3 PS2861B-1Y-F3-A(L) C A1 IC2PCS03G A3 A1791A/1,118 XP A101 L6599ADR SMICR A301 IC3B0565JG A303 BD5240G-R RHM jmax = 175 C, θ j-c = 5 C/W Pd = 3.206W, Δ c = 23.3 C c = 73.3 C j = c + ((θ j-c) Pd) = C D.F. = 51.05% jmax = 150 C, θ j-l = 20 C/W, Pd = 0.03W, Δ l = 14.1 C, l = 64.1 C j = l + ((θ j-l) Pd) = C D.F. = 43.13% jmax = 150 C, θ j-a = 65 C/W Pd = 0.11W, Δ a = 28.3 C a = 78.3 C j = a + ((θ j-a) Pd) = C D.F. = 56.97% jmax = 125 C, θ j-c = 330 C/W Pd(max) = 0.12W Pd = 0.0W, Δ c = 28.2 C, c = 78.2 C j = c + ((θ j-c) Pd) = C D.F. = 62.56% jmax = 125 C, θ j-c = 330 C/W Pd(max) = 0.12W Pd = W, Δ c = 28.2 C c = 78.2 C j = c + ((θ j-c) Pd) = C D.F. = 66.26% jmax = 125 C, θ j-c = 330 C/W Pd(max) = 0.12W Pd = 0.001W, Δ c = 28.4 C c = 78.4 C j = c + ((θ j-c) Pd) = C D.F. = 62.98% jmax = 150 C, θj-a = 90 C/W, Pd = 0.24W, Δc = 22.4 C, c = 72.4 C j = c + ((θ j-c) Pd) = C D.F. = 62.67% jmax = 150 C, θ j-c = 95 C/W, Pc(max) = 0.45W Pd = 0.15W, Δ c = 29.9 C, c = 79.9 C j = c + ((θ j-c) Pd) = C D.F. = 62.77% jmax = 150 C, θ j-c = 120 C/W, Pc(max) = 0.83W Pd = 0.09W, Δ c = 33.9 C, c = 83.9 C j = c + ((θ j-c) Pd) = C D.F. = 63.13% jmax = 150 C, θ j-c = 24 C/W Pd = 0.464W, Δ c = 34.6 C c = 84.6 C j = c + ((θ j-c) Pd) = C D.F. = 63.82% jmax = 150 C, θ j-c = 10 C/W, Pd(max) = 1.2W Pd = W, Δ c = 16.8 C, c = 66.8 C j = c + ((θ j-c) Pd) = C D.F. = 44.59% DK-Lambda R-6

9 3. Main components temperature rise list GWS500 MDL : GWS Condition: Standard Mounting Mounting Method (A) Input Voltage (VAC) 115 utput Voltage (VDC) 12 utput Current (A) 42 Τ emperature rise ( C) utput Derating Io = 100% (a = 50 C) Io = 50% (a = 70 C) Location o Parts ame Mounting Mounting (A) (A) L1 BALU CIL L2 BALU CIL L7 CHK CIL RAS. PULS RAS. PULS D1 BRIDG DID D2 DID Q1 MS F Q2 MS F Q4 MS F Q5 MS F Q10 MS F Q11 MS F A1 CHIP IC A2 CHIP IC A3 CHIP IC A101 CHIP IC A202 CHIP IC A205 CHIP IC A301 CHIP IC A401 CHIP IC PC3 CHIP P CUPLR C14. CAP C41. CAP C42. CAP C43. CAP C116. CAP C308. CAP C312. CAP C502 FILM CAP DK-Lambda R-7

10 3. Main components temperature rise list GWS500 MDL : GWS Condition: Standard Mounting Mounting Method (A) Input Voltage (VAC) 230 utput Voltage (VDC) 12 utput Current (A) 42 Τ emperature rise ( C) utput Derating Io = 100% (a = 50 C) Io = 50% (a = 70 C) Location o Parts ame Mounting Mounting (A) (A) L1 BALU CIL L2 BALU CIL L7 CHK CIL RAS. PULS RAS. PULS D1 BRIDG DID D2 DID Q1 MS F Q2 MS F Q4 MS F Q5 MS F Q10 MS F Q11 MS F A1 CHIP IC A2 CHIP IC A3 CHIP IC A101 CHIP IC A202 CHIP IC A205 CHIP IC A301 CHIP IC A401 CHIP IC PC3 CHIP P CUPLR C14. CAP C41. CAP C42. CAP C43. CAP C116. CAP C308. CAP C312. CAP C502 FILM CAP DK-Lambda R-8

11 4. lectrolytic capacitor lifetime GWS500 MDL : GWS a = 40 C = 50 C Mounting A = 70 C Vin = 115VAC 12 Load (%) Life ime (years) a = a = a = 40 C 50 C 70 C Life imes (years) utput Current (%) Vin = 230VAC 12 Load (%) Life ime (years) a = a = a = 40 C 50 C 70 C Life imes (years) utput Current (%) ote : -cap life calculation is based on 24hrs/day operation. DK-Lambda R-9

12 5. Vibration est GWS500 MDL : GWS (1) Vibration est Class (2) quipment Used Frequency Variable ndurance est Controller : F-400-BM-47 (MIC CRP.) Vibrator : 905-F (MIC CRP.) Serial no. : (3) he umber f D.U.. (Device Under est) 1 Unit (4) est Conditions (5) est Method Sweep Frequency : 10-55Hz Direction : X, Y, Z Sweep ime : 1 minute est ime : 1 hour each axis Acceleration : 2G on-operation Mounting : A Fix the PSU on the universal plate via two M4 tapped holes on the chassis of the power supply. Standard mounting position as per test specification. (6) est results - K DK-Lambda R-10

13 6. oise simulate test MDL : GWS (1) est circuit and equipment Simulator G L FG Load Simulator : IS-400L oise Laboratory Co.,LD (2) est conditions Input voltage : 115, 230VAC oise level : 0V~2.0kV utput voltage : Rated Phase shift : 0 ~ 360 utput current : 0%, 100% Polarity : +, - Ambient temperature : 25 C Mode : ormal Common Pulse Width : 0ns ~ 1000ns rigger select : Line (3) Acceptable conditions 1. ot to be broken. 2. o output shutdown. 3. o other out of order. (4) est result K DK-Lambda R-11

14 7. Abnormal test o. MDL : GWS500 (1) est Condition and Circuit Input Voltage: 230Vac utput: 12V 42A a : 25 C, 70%RH (2) est Results L C A I est Position S P I est Mode S H R P S B S R D F M U M A U.. R D M S C V H K S L A.. L G P P R.. F I R H B L W est Results U P U C H A G (Da: Damaged) 1 Q1 G - S Ο Ο D - G Ο Ο Ο Da = F1,Q1,R26,Z1 D - S Ο Ο Ο Da = F1 2 Q4 G - S Ο Ο 5V stby=k D - G Ο Ο Ο Da = FR1,Q4,Q5,R15,A101 D - S Ο Ο Ο Da = FR1, Q5 3 Q10 D - S Ο Ο 4 Q11 D - S Ο Ο 5 D1 AC to +ve Ο Ο Ο Da = F1 AC to -ve Ο Ο Ο Da = F1 6 D2 A - K Ο Ο Ο Da = F1, Q1, Q2 7 D302 A - K Ο Ο 8 D304 A - K Ο Ο 9 D306 A - K Ο Ο 10 PC1 1-2 Ο Ο 3-4 Ο Ο 3 Ο Ο 11 PC2 1-2 Ο Ο 3 Ο Ο 3-4 Ο Ο 12 PC3 1-2 Ο Ο 3-4 Ο Ο 3 Ο Ο 13 A1 5-7 Ο Ο Ο Da = A1 1-7 Ο Ο Hiccup 14 A3 8-2 Ο Ο DK-Lambda R-12

15 o. L C A I est Position S P I est Mode S H R P S B S R D F M U M A U.. R D M S C V H K S L A.. L G P P R.. F I R H B L W est Results U P U C H A G 15 A Ο Ο 2-3 Ο Ο 3-4 Ο Ο 5-6 Ο Ο 6-7 Ο Ο 7-8 Ο Ο Ο Ο Ο Ο Ο Da = FR1, Q4, Q Ο Ο Ο Ο 16 A301 7,8-12 Ο Ο Ο Iin =, Da = F1, Q1, Q Ο Ο 17 C14 Ο Ο Ο Da = F1 Ο Ο Hiccup 18 C501 Ο Ο Ο Ο Ο Ο Ο Ο Ο Ο 1-2 Ο Ο 5VSB = Hiccup 7-8 Ο Ο Hiccup 8-9 Ο Ο Hiccup 21 L7 1-2 Ο Ο Ο Da = F1, Q1, Q2 DK-Lambda R-13

16 8. hermal shock test MDL : GWS (1) quipment used HRMAL SHCK CHAMBR SA-71S-A (SPC CRP.) (2) he number of PSU.(Power Supply Under est) 1 unit (3) est Conditions Ambient temperature : -30 C +85 C 1cycle est time : 30min. ~ 30min. est cycle : 100 cycles ot operating : C 30mins (4) est Method -30 C 30mins Before the test, check if there is no abnormal output and put the PSU in the testing chamber. hen test it in above cycles. After the test is completed, leave it for 1 hour at the room temperature and check to make sure that there is no abnormal output. (5) est Results K DK-Lambda R-14