MODULAR DUAL LINE VALVE

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1 C H A R A C T E R I S T I C S LUBR ICA NT: O IL / GREAS E ATEX C E EX II2 G D MARKI N G B ASE THRE ADS INL ETS: BSP AND NPT 2 VERSI ON S: NORM AL : ADJUS TABL E DELIVE RY ON TURRET FIX F FIXED DELIV ERY V ERSATI LITY IN LUBRIC ATION LAYOUT PLANNING FLEXIBI L ITY T O EXPA ND OR RED UCE THE NUMBE R O F E LEMENTS T O MEET CHANGI N G REQUIR EMENTS BLANK I NG PLAT ES CA N BE PROVIDED TO ACCOMMODA TE FUTURE REQUIR EMENTS S A VE ON LABO UR AN D PIPI NG COS TS : TH E METER ING VALV E S C AN BE SERVIC ED WITHOU T DISTU RBING TH E ASSEM B LY OR EXISTIN G PIPEW O RK LOWER MAIN TEN ANCE C OSTS: T HE MODULA R C ONCEPT PROVID ES LOWER C OST REPLAC EMENT COMPONE NTS. RED UCED SPA RE PA T FEWER P ARTS I N STO CK= R S, LOWER INVENT ORY COST S DUAL LINE LUBRICATION DIVIDER VALVES SERIES 02 T he m odular Dua l L ine s ystem cons ists o f t wo m ain parts: t he Base and the Metering V alves. A ll M odular d ual L ine E lements and b ases a re m ade in nickel Plating or in SS 316. M odular d ual l ine v alve a re a vailable i nlets and outlets in UNI-I SO 7/1 (BSP) or threads. T he Metering Valves can be supplied with adjustable o r fixed d ischarge. T he V alves with a djustable d ischarge a re f itted t urrets p rovided in tegral a djusting s crews t ogether a m etacrylate c over a nd seal. A b lanking p late t o b e o rdered s eparately, can b e p rovided o n t he B ase t o acco mmodate futur e a dditional p oints. T he Dua l l ine e lements n ow m arked a n ew l aser m arking s ystem dir ectly o n t he N ickel P lated e lement indicate t he following information : - A TEX CE Ex II2 G D Marking - S ingle and Dual Outlet configuration information and O utput values in cm3 and Cu.inch - P art Number and Work Order Production (batch) identification. APPLICATION EXAMPLE D irectional v alve P RESSURE LINE 1 A P P L I C A T I O N S PAP ER MACHINES STEE LPLANTS CEMEN TS WORKS COK E PLA NTS L ARGE CREA NE S AND LOAD IN G EQU IPME NT P RESSURE L INE 2 D irectional v alve 1/6

2 TECHNICAL INFORMATION Temperat ure Frequency M ax. Pressure ( in l et) Lubricants B ase t hreads F lowrate DIMENSIONS F ix Adjasta ble T E CHNICAL CHARACT ERISTICS -30oC +80oC 100 cycl es/minute. 400 bar min. V iscosity: 100 cst M ax Grease.: 265 A STM ( NLGI 2 ) Inl et: 3 /8 B SP o 3/8. O utlet: ¼ BSP o ¼. DMMF-DMF-DBP-DMMXF-DMXF-DMGXF-D BPX DMM - DM - DMG- DMG1 - DMG2- DBP-DMMX-DMX-DMGX-DMGX1-DMGX2- D BPX M any possible configurations can b e a chieved by mounting d ifferent t ypes o f intermediate bases. T he example on the ri ght s hows a t ypical c onfiguration. Y ou can o btain A a nd B D imensions by adding up t he v arious dimensions of each t ype o f base m m A DMG - DMG1 - DMG2- DMGF - DMGF1 - DMGF2- DMGXF - DMGXF1 - D MGXF mm m m D MM DM- D MMF DMF - DMMXF - D MXF 34.7 m m B 2 /6

3 PRE ASSEMBLED VALVE ORDERING MODULE DM- DMM VALEVS WITH TURRET - ADJUSTABLE FLOWRATE M ODELS F LOWRATE c m³( c u.in) N. OUTPUT B SP D M D MM d a 0.25 a 3 ( ) d a 0.1 a 1 ( ) DMF AND DMMF VALVE WITHOUT TURRET FIXED DELIVERY M ODELS D MF D MMF F LOWRATE c m³ ( cu.in) 3 (.183) 1 (.061) N. OUTPUT B SP /6

4 MODULAR DUAL LINE VALVE CONFIGURATION INFORMATION IN FEW STEPS YOU CAN COMPOSE DIFFERENT KIND OF MODULES AS YOU NEED: 1. MATERIAL NICKEL PLATED 2. VALVES 3. INTERMEDIATE BASE FLOWRATE cm³ (cu.in.) VALVES PA R T N O. 0,1-1 ( ) D MM 0,25-3 ( ) 1 (.061) 3 (.183) DM DMMF D MF , 5-24 ( ) DMG 0, 5-40 ( ) D MG ( ) D MG 2 0,1-1 ( ) 1 (.061) 3 (.183) AISI 316 0, 5-24 ( ) 0, 5-40 ( ) ( ) BSP INLET BASE for 3/8"valves DMMX DMX DMMFX DMFX DMGX DMG1X DMG2X /8"valves BSP BSP END BASE INTERMEDIATE BASE Screw END BASE for Blanking Plate INLET BASE 5. END BASE Blanking Plate 0,25-3 ( ) INTERMEDIATE BASE for 1/4"valves 4. INLET BASE BASES Threaded insert 'O' Ring Screw Pn S cr e w Pn 'O' Ring Pn. Washer Pn 'O' Ring Pn Outlets Pn Outlets Pn V AL V E S 6.SCREWS ordered separately only for DM-DMM-DMF-DMMF models * Sold in boxes of 500 or add the -1 suffix for purchasing in single multiples DESCRIPTION Dual Line Bases Assembly screws Dual Line Bases threaded Inserts Dual Line Elements Assembly Screw Washer for Dual Line Element Base and Element Kit (2 Element Assembly Screw for +2 washer +2 Base threaded Inserts + 4 Base Assembly screws) C1081PE WK 28/13 P.NUMBER * * * * /6

5 T UBING AND F ITT INGS FITTINGS ASSEMBLY I TEM D ESCRIPTION P LUG BSP P LUG NPTF C HECK VALVE B SP C HECK VALVE NPTF P LUG B SP P LUGNPTF T UBE Ø10 T UBE Ø12 T UBE Ø16 N UT Ø10 N UT Ø12 N UTØ16 R ING Ø10 R ING Ø12 R ING Ø16 3 /8 C ONNECTOR Ø10 3 /8 C ONNECTOR Ø12 3 /8 C ONNECTOR Ø16 3 /8 C ONN TR S TEEL Ø 10 3 /8 C ONN TR S TEEL Ø 12 3 /8 C ONN TR S TEEL Ø 16 T UBE Ø6 T UBE Ø8 T UBE Ø10 N UT Ø6 N UT Ø8 N UT Ø10 R ING Ø 6 R ING Ø 8 R ING Ø10 ¼ C ONNECTOR Ø 6 ¼ C ONNECTOR Ø 8 ¼ C ONNECTOR Ø 10 ¼ CONN TR VITO N Ø6 ¼ CONN TR VITO N Ø 8 ¼ CONN TR VITO N Ø 10 N ICKEL P LATED A ISI M aterial A luminum A luminum T URRET C OVER M ark D MM D MMX DM-D MX D M DMG-D MGX DMG1-D MGX1 DMG2-D MGX2 R EDUCTION M 1/4 NPTF - F 1/4 BSP M 3/8 NPTF - F 3/ 8 B SP M 1/4 BSP - F 1 /4 NPTF M 3/8 BSP - F 3 /8 NPTF P art N o P ART N O /6

6 MODULAR DUAL LINE VALVE HOW TO CONVERT FROM ONE AT 2 OUTLETS 2 OUTLETS The valves are arranged for 2 free outlets To convert to a single outlet : Undo the fixing screws Turn over the element and remove the 2 inner small O-rings (part no. ) Fit the element back in place NOTE For series DMG2 only : remove the adapter Part no and gasket Part no and replace with Part no OUTLET IMPORTANT: Remember to plug off the redundant outlet. Use Plug part no (UNI-ISO)or Part no (NPTF). Plug COMPLETED MODULE EXAMPLE C1081PE WK 28/13 C1081PE WK 28/13 6 /6