Your Cutting Tool Solution for END MILLS

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1 Your ting Tool Solution for END MILLS

END MILLS / VISUAL INDE AQUA V MILL FOUR FLUTE Viable AQ Mill h V List 970 List 970 NEW List 970 List 970 AQUA V MILL FIVE FLUTE CORNER RADIUS Viable AQ Mill h V List 9707 List 970 List 9709 List 97

2 END MILLS / VISUAL INDE AQUA V MILL FOUR FLUTE Viable AQ Mill h V List 970 List 970 NEW List 970 List 970 AQUA V MILL FIVE FLUTE CORNER RADIUS Viable AQ Mill h V List 9707 List 970 List 9709 List 97 Fractional Sizes Metric Sizes AQUA V MILL FIVE FLUTE BALL NOSE List 97 List 97 Fractional Sizes Metric Sizes AQUA MILL HARD List 97 List 97 List 97 List 97 Fractional Sizes Metric Sizes Fractional Sizes Metric Sizes Fractional Sizes Metric Sizes AQUA MILL HARD CORNER RADIUS Fractional Sizes Metric Sizes AQUA MILL HARD BALL NOSE Fractional Sizes Metric Sizes HIGH PERFORMANCE END MILLS AQUA V MILL FOUR FLUTE CORNER RADIUS Viable AQ Mill h V NEW AQUA V MILL FIVE FLUTE AQ Mill List 970 List 970 NEW NEW AQ Mill NEW AQ Mill NEW AQ Mill NEW AQ Mill NEW h h h h h V Viable V Viable Fractional Sizes Metric Sizes >, > >,,, Specs/Sizes Speeds/s P P, 7 P P, 7 P P, 9 P P, 9 P P, 9 P P P P P P

END MILLS / VISUAL INDE ALH MILL List 977 List 97 NEW List 979 List 970 Fractional Sizes Metric Sizes ALH MILL CORNER RADIUS NEW Fractional Sizes Metric

3 END MILLS / VISUAL INDE ALH MILL List 977 List 97 NEW List 979 List 970 Fractional Sizes Metric Sizes ALH MILL CORNER RADIUS NEW Fractional Sizes Metric Sizes ALH MILL BALL NOSE List 97 List 97 NEW h h h Fractional Sizes Metric Sizes Specs/Sizes Speeds/s P P9, 0 P7 p9, 0 P p9, 0 NEW NACHI End Mill Series

4 END MILLS / VISUAL INDE DLC MILL List HD Fractional Sizes AG-MILL ROUGHING List Fractional Sizes AG-MILL HEAVY List 0 Fractional Sizes Specs/Sizes Speeds/s P p P p P p ROUGHING AND FINISHING (HEAVY DUTY) END MILL List 7 P p List 7 P p ROUGHING (HOG) END MILL List 0 P p List 0 P p List 07 P7 p

5 END MILLS / VISUAL INDE TWO FLUTE END MILL SINGLE END List Specs/Sizes Speeds/s P9 p List P9 p TWO FLUTE END MILL LONG SINGLE END List TWO FLUTE END MILL SINGLE END List 0 P0 p P0 p FOUR FLUTE END MILL SINGLE END List P p MULTI FLUTE END MILL REGULAR SINGLE END, CENTER CUTTING List M P p List MULTI FLUTE END MILL LONG SINGLE END, CENTER CUTTING List P p P p

6 TECHNICAL INFORMATION Shaping Up Your Chips Chip Load vs. Chip Thickness Chip shape plays an important role in proper performance, chip evacuation, and heat management while milling. A thick-to-thin chip shape is ideal. This is created when radial width of cut is 0% or less. This is a pt of the reason slotting can be so hd on cutters. Chip load and chip thickness e commonly mistaken as being one and the same. This stems from traditional toolpaths engaging half of cutter diameter. As a round tool comes ound to she a chip, width of cut plays an important role in how thick that chip will be. Chip Thickness Y 0% WOC Chip Thickness % WOC Now comes the fun pt- compensating for chip thinning allows for increased feed rates. As radial width of cut decreases, feed rate increases to maintain the same chip thickness. Use the formula below to find your ideal cutting condition. Adjusted Rate = IPT x D x (D x RDOC) RDOC IPT = 0% RDOC D = ter RDOC = Radial Depth of Ball Nose End Mill Ball nose end mills e commonly used for finishing contoured surfaces. Being a full radius end, depth of cut determines effective cutting diameter. Calculating the effective cutting diameter is necessy to determine proper feed and speed adjustments. Effective ting = x ADOC x (D-ADOC) Radial stepover is a major viable in determining surface finish. This will create a scallop height. Scallop Height Radial Stepover Effective ting

TECHNICAL INFORMATION High Speed Machining High Performance Tooling Machining 00 Series Stainless Steel Traditional Strategy HSM Strategy ½ Flute End Mill ½ Flute End Mill SFM 70 SFM 0.007 IPT 0.

7 TECHNICAL INFORMATION High Speed Machining High Performance Tooling Machining 00 Series Stainless Steel Traditional Strategy HSM Strategy ½ Flute End Mill ½ Flute End Mill SFM 70 SFM IPT 0.00 IPT 0.D Axial DOC.D Axial DOC 0.D Radial WOC 0.D Radial WOC 0 Minute Cycle Minute Cycle High Speed Machining is a strategy used to decrease cycle time and increase tool life. HSM uses light radial width of cut and heavy axial depth of cut to remove a lot of material quickly. The light radial width of cut allows for faster feed rates. Using as much of the full LOC of the end mill promotes better work distribution through the flutes and leads to increased tool life. Along with increased feed rates, increased surface speed is also desirable with HSM. Because the tool is engaging less material, less heat is generated. SFM can be increased to achieve even faster cycle time. HSM Meets Modern CAM Machining 00 Series Stainless Steel Traditional Strategy HSM Strategy ½ Flute End Mill ½ Flute End Mill SFM 70 SFM IPT 0.00 IPT 0.D Axial DOC.D Axial DOC 0.D Radial WOC 0.D Radial WOC Minute Cycle Minute Cycle High Efficiency Machining is a strategy combining HSM and modern CAM softwe capabilities. HEM strategy uses paths that create consistent chip load, avoiding shp turns and crunching in corners. Utilizing chip thinning calculation, light radial depths of cut allow for faster feed rates with the same actual chip thickness. This not only allows for pts to be machined faster, but also is much easier on tooling.

TECHNICAL INFORMATION Entry Methods Plunge Ramp Helix Pilot The simplest way, and hshest way, to enter a pocket is to plunge into the pt.

Ramping down in a straight line offers an advantage over plunging. Using a slotting speed/feed and ramping down at a - degree angle promote less tool we than traditional plunging.

Another common method to enter a pocket is to drill a pilot hole using a standd point drill. This leaves a drill point angle at the bottom of the pocket that must be cleaned up with the end mill.

8 TECHNICAL INFORMATION Entry Methods Plunge Ramp Helix Pilot The simplest way, and hshest way, to enter a pocket is to plunge into the pt. Using a decreased feed rate, plunge to the desired depth and then stt milling. This is extremely rough on tools and will lead to a short tool life, especially in hder materials. Ramping down in a straight line offers an advantage over plunging. Using a slotting speed/feed and ramping down at a - degree angle promote less tool we than traditional plunging. Helical ramp entry has always been known as a preferred method to enter a pocket. Using a slotting speed/feed and helixing down at a - degree angle promote less tool we than traditional plunging. Another common method to enter a pocket is to drill a pilot hole using a standd point drill. This leaves a drill point angle at the bottom of the pocket that must be cleaned up with the end mill. Nachi offers a unique solution to pilot the stting hole with our Aqua E Flat Bottom Drill. Creating this pilot hole allows for plunging straight down and getting to work. This eliminates the need to mill out a drill point angle at the bottom of the pocket. This is the fastest way, and the best method for tool life. Finishing Methods Radial width of cut can play an important role in finishing. When taking a finish pass, it is important to keep the cutter engaged enough that it does not chatter. Two common methods can be used to eliminate chatter. Taking a heavier cut can engage the tool more and prevent it from vibrating too much. Tipping the balance between and feed rate can engage the tool more to decrease vibration. Try decreasing or %, or increasing feed rate or %. 7

TECHNICAL INFORMATION Hd Milling Read Your Chips When hd milling, it is important to use air blow rather than coolant.

$causes the cbide to fracture. Good It is important to read your chips while hd milling.$ This will cause the chips to discolor, being blue, gold, purple, etc.

This will cause the chips to discolor, being blue, gold, purple, etc.

9 TECHNICAL INFORMATION Hd Milling Read Your Chips When hd milling, it is important to use air blow rather than coolant. Due to the high heat generated while machining hd materials, using coolant can cause a pulsating hot and cold effect that causes the cbide to fracture. Good It is important to read your chips while hd milling. The goal is to machine just enough material to pull the heat out in the chip. This will cause the chips to discolor, being blue, gold, purple, etc. Good Bad A chip that is silver in color is a good indicator that the heat generated from milling is being left in the material and in the tool. This will lead to decreased tool life. This can also indicate that the tool is worn and ne the end of it s life.

10 TECHNICAL INFORMATION Nachi America offers a 7 hour turn ound modification service on our full line of cbide end mills. Weldon flats, corner radius, and different coatings can be applied using the # from the table below. Chip breakers can be added, as well. Since there e many different configurations for these, call for pricing based on the details of your request. End Mill Alerations (Fractional) Weldon Flat Corner Radius or Chamfer Coating # Shank Ø # Shank Ø # Shank Ø ALT ALT ALT ALT ALT 0.7 ALT ALT ALT ALT ALT00 0. ALT00 0. ALT 0. ALT ALT ALT ALT ALT ALT ALT ALT ALT ALT ALT ALT End Mill Alerations (Metric) Weldon Flat Corner Radius or Chamfer Coating # Shank Ø # Shank Ø # Shank Ø ALT ALT00 ALT00 ALT ALT00 ALT00 ALT ALT00 ALT00 ALT ALT00 ALT00 ALT ALT00 ALT00 ALT ALT00 ALT00 ALT7 ALT007 ALT007 ALT ALT00 ALT00 ALT9 ALT009 ALT009 ALT00 0 ALT000 0 ALT 0 * Contact your local sales rep or toolsengineer@nachiamerica.com for any questions regding the End Mill Modification service. 9

TECHNICAL INFORMATION / Aqua V Mill Aqua V Mill - Flute Features Viable helix, viable index to reduce vibrations and chatter Excellent at HSM/HEM Versatile across a range of materials Available in

Performance For High Performance Machining of a Range of Materials Aqua V Mill - Flute Features Viable helix, viable index to reduce vibrations and chatter Excellent at HSM/HEM Flute Design for

11 TECHNICAL INFORMATION / Aqua V Mill Aqua V Mill - Flute Features Viable helix, viable index to reduce vibrations and chatter Excellent at HSM/HEM Versatile across a range of materials Available in Sque End, Corner Radius Aqua Mill Nano-layer Coating for high heat and we resistance Work Materials Cast Iron Cbon Steel Alloy Steel Tool Steel 00/00 Series SS PH SS Titanium High Temp Alloys Performance For High Performance Machining of a Range of Materials Aqua V Mill - Flute Features Viable helix, viable index to reduce vibrations and chatter Excellent at HSM/HEM Flute Design for faster feed rates and better surface finishes Available in Sque End, Corner Radius and Ball End Aqua Mill Nano-layer Coating for high heat and we resistance Work Materials Cast Iron Cbon Steel Alloy Steel Tool Steel 00/00 Series SS PH SS Titanium High Temp Alloys Performance For High Performance Machining of a Range of Materials More information for Aqua V Mill & V Mill Flute can be found on pages -9

12 Aqua V Mill - Flute AQ Mill h Viable V List No. 970 Fractional Sizes (Unit) : mm ting of 00 / / / / / / / / List No. 970 Metric sizes (Unit) : mm ting of per tube! WARNING: Cancer -

13 Aqua V Mill - Flute Corner Radius AQ Mill h Viable V List No. 970 Fractional sizes ting of 0.0 CR 0.00 CR 0.00 CR.0 CR / / / / / / / / / / / List No. 970 Metric Sizes (Unit) : mm ting of 0. CR 0. CR.0 CR CR per tube! WARNING: Cancer -

14 Aqua V Mill - Flute AQ Mill h Viable V List No. 970 Fractional Sizes ting of ting of 00 / / / / / / / / / / / / / / / / / / / / / / / 0079 / / / / 0.00 List No. 970 ting Metric Sizes of (Unit) : mm per tube ! WARNING: Cancer -

15 Aqua V Mill - Flute Corner Radius AQ Mill h Viable V List No Fractional sizes ting Dia. of CR CR CR CR 0097 / / / / / / / / / / / / / / / / / / 00 / 00 / 007 / / / List No per tube ting Dia. 0 of 9 9 Metric sizes CR 0. CR.0 CR (Unit) : mm CR! WARNING: Cancer - ting Dia. of CR CR CR CR / / / / / / / / / / / / / / / /.00.00

16 Aqua V Mill - Flute Ball Nose AQ Mill h Viable V List No Fractional Sizes ting of ting of 00 / / / / / / / / / / / / / / / / / / /.0 00 / / /. 007 / / /.70.0 List No. 97 ting Metric Sizes of (Unit) : mm per tube ! WARNING: Cancer -

17 / / / / / 7/ 9/ / / 0 Depth of D 0.D Work Material Milling Conditions Mill Diam. Cast Irons IPT Tool Steels <0 HRC Medium Alloy Steels / / SFM Standd Milling Conditions List No. 970, 970, 970, 970 Cbon Steels HIGH PERFORMANCE END MILLS IPM IPT IPM SFM 00 Series 00 Series IPT IPM SFM IPT IPM SFM IPT IPM -0 SFM IPT IPM SFM PH IPT IPM SFM Titanium Alloys IPT IPM SFM High Temp Alloys Inconel, Haynes, etc IPT IPM SFM D 0.D Side Milling / / / / / 7/ 9/ / / 0 Depth of D Work Material Milling Conditions Mill Diam. Cast Irons IPT Tool Steels <0 HRC Medium Alloy Steels / /0-0 SFM Cbon Steels IPM IPT IPM SFM 00 Series 00 Series IPT IPM SFM IPT IPM SFM IPT IPM -0 SFM IPT IPM SFM PH IPT IPM SFM Titanium Alloys IPT IPM SFM High Temp Alloys Inconel, Haynes, etc IPT IPM SFM Finishing Aqua V Mill Flute

18 Standd Milling Conditions Aqua V Mill Flute List No. 970, 970, 970, 970 Slotting Work Material Milling Conditions Mill Diam. Cast Irons -7 SFM IPT IPM Cbon Steels /0 0-0 SFM IPT IPM Medium Alloy Steels / -0 SFM IPT IPM Tool Steels <0 HRC -0 SFM IPT IPM 00 Series -0 SFM 00 Series 0- SFM IPT IPM IPT IPM PH 0-70 SFM IPT IPM Titanium Alloys - SFM High Temp Alloys Inconel, Haynes, etc. 0-7 SFM IPT IPM IPT IPM / / / / / 7/ 9/ / / 0 Depth of D D D D For entry, it is recommended to use slotting conditions. Adjust milling condition when unusual vibration or sound occurs. When using long reach tools, decrease width of cut and feed rate by 0%. D: Dia. of Mill Side Milling Slotting H D 7

19 Standd Milling Conditions Aqua V Mill Flute List No. 970, 970, 9707, 970, 9709, 97 Roughing Work Material Milling Conditions Mill Diam. Cast Irons 0-00 SFM IPT IPM Cbon Steels / SFM IPT IPM Medium Alloy Steels / -0 SFM IPT IPM Tool Steels <0 HRC -0 SFM IPT IPM 00 Series 00 Series 0- SFM PH -0 SFM 0-0 SFM IPT IPM IPT IPM IPT IPM Titanium Alloys 00-0 SFM High Temp Alloys Inconel, Haynes, etc. 7-0 SFM IPT IPM IPT IPM / / / / / 7/ 9/ / / 0 Depth of D 0.D 0.D Roughing - LOW SPEED (Use if from High Speed Cht is > Max Machine ) Work Material Milling Conditions Cast Irons 0-00 SFM Cbon Steels /0 70- SFM Medium Alloy Steels / -0 SFM Tool Steels <0 HRC -0 SFM 00 Series -0 SFM 00 Series 0- SFM PH 0-0 SFM Titanium Alloys 00-0 SFM High Temp Alloys Inconel, Haynes, etc. 7-0 SFM Mill Diam. IPT IPM IPT IPM IPT IPM IPT IPM IPT IPM IPT IPM IPT IPM IPT IPM IPT IPM / / / Depth of.d 0.D 0.D *For Finishing s/speeds, see page 9

20 Standd Milling Conditions Aqua V Mill Flute Finish Work Material Milling Conditions Mill Diam. Cast Irons 70-0 SFM IPT IPM Cbon Steels / SFM IPT IPM List No. 970, 970, 9707, 970, 9709, 97 Medium Alloy Steels / SFM IPT IPM Tool Steels <0 HRC SFM IPT IPM 00 Series 00 Series SFM PH SFM SFM IPT IPM IPT IPM IPT IPM Titanium Alloys 0-00 SFM High Temp Alloys Inconel, Haynes, etc. 7-0 SFM IPT IPM IPT IPM / / / / / 7/ 9/ / / 0 Depth of D Finish - LOW SPEED (Use if from High Speed Cht is > Max Machine ) Work Material Milling Conditions Cast Irons 0-00 SFM Cbon Steels /0 70- SFM Medium Alloy Steels / -0 SFM Tool Steels <0 HRC -0 SFM 00 Series -0 SFM 00 Series 0- SFM PH 0-0 SFM Titanium Alloys 00-0 SFM High Temp Alloys Inconel, Haynes, etc. 7-0 SFM Mill Diam. IPT IPM IPT IPM IPT IPM IPT IPM IPT IPM IPT IPM IPT IPM IPT IPM IPT IPM / / / Depth of.d For slotting, it is recommended to use Aqua V Flute. For entry, it is recommended to use cutting conditions 0% and 0% IPT. Adjust milling condition when unusual vibration or sound occurs. When using long reach tools, decrease width of cut and feed rate by 0%. D: Dia. of Mill Side Milling Slotting H D 9

TECHNICAL INFORMATION / Aqua Mill Hd, ALH Mill Aqua Mill Hd Features Excellent for HSM of hdened steels up to 70 HRC Thick core and wide land width for increased rigidity Available in Sque End,

Materials 0-70 HRC ALH Mill Features Cylindrical land allows for great surface finishes and high feed rates allow for faster feed rates while not sacrificing chip evacuation High polished flutes help

21 TECHNICAL INFORMATION / Aqua Mill Hd, ALH Mill Aqua Mill Hd Features Excellent for HSM of hdened steels up to 70 HRC Thick core and wide land width for increased rigidity Available in Sque End, Corner Radius, and Ball End Aqua Mill Nano-layer Coating for high heat and we resistance Work Materials Tool steels 0+ HRC Hdened Steels 0+ HRC High Speed Steels Performance For Machining Hd Materials 0-70 HRC ALH Mill Features Cylindrical land allows for great surface finishes and high feed rates allow for faster feed rates while not sacrificing chip evacuation High polished flutes help she and cle chips Available in Sque End, Corner Radius, and Ball End Available with coating through our 7 hour modification service Work Materials Aluminum alloys Copper Alloys Performance Aluminum castings Magnesium For Aluminum and Non-ferrous Materials More information for Aqua Mill Hd can be found on pages - More information for ALH Mill can be found on pages -0 0

22 Aqua Mill Hd AQ Mill h >, > List No. 97 Fractional Sizes ting of 007 / / / / / / / List No. 97 Metric Sizes (Unit) : mm ting of per tube! WARNING: Cancer -

23 Aqua Mill Hd Corner Radius AQ Mill h >, > List No. 97 Fractional sizes ting of 0.0 CR 0.00 CR Neck / / / / / / / / List No. 97 Metric sizes (Unit) : mm ting of 0.0 CR 0.0 CR Neck per tube! WARNING: Cancer -

24 Aqua Mill Hd Ball Nose AQ Mill h List No. 97 Fractional Sizes ting of 009 / / 0. 0 / 0.70 / 0.0 / List No. 97 Metric sizes (Unit) : mm ting Shank of per tube! WARNING: Cancer -

25 Standd Milling Conditions List No. 97, 97, 97, 97 Conventional Condition Work Material Milling Conditions Mill Diam. Hdened Steels - HRC 0-0 SFM IPT IPM Hdened Steels -0 HRC 0-0 SFM IPT IPM Hdened Steels 0- HRC 00-0 SFM IPT IPM Hdened Steels -70 HRC - SFM IPT IPM / / / / / / / Depth of H D 0.07D D D 0.0D - Max 0.mm Standd Milling Conditions High Speed Condition Work Material Milling Conditions Mill Diam. Hdened Steels - HRC SFM IPT IPM Hdened Steels -0 HRC SFM IPT IPM Hdened Steels 0- HRC 00-0 SFM IPT IPM / / / / / / / Depth of D D D Recommended to run dry with air blow. When altering depth of cut or speed, it is important to read chips in order to ensure that heat is coming off in chip. Adjust milling condition when unusual vibration or sound occurs. When using long reach tools, decrease width of cut and feed rate by 0%. Conventional conditions e recommended for finishing. D: Dia. of Mill Side Milling Slotting H D

26 Standd Milling Conditions List No. 97, 97 Roughing Condition Hdened Steels D 0- HRC Hdened Steels M -0 HRC Hdened Steels M, PM 0- HRC 0-00 SFM 0-0 SFM 00-0 SFM IPM IPT IPM IPT IPM Work Material Milling Conditions Mill Diam. / / / / / / / Depth of Pf Work Material Milling Conditions Mill Diam. / / / / / / / Depth of Pf IPT D 0.D High Speed Finishing Condition Hdened Steels SFM IPM IPT SFM IPT IPM Hdened Steels Hdened Steels SFM IPT IPM Low Speed Finishing Condition Work Material Milling Conditions Mill Diam. / / / / / / / Depth of Pf Hdened Steels -7 SFM IPM IPT SFM IPT IPM Hdened Steels SFM IPT IPM Hdened Steels D:Dia. of Mill R:Ball Radius D Pf Recommended to run dry with air blow. When altering depth of cut or speed, it is important to read chips in order to ensure that heat is coming off in chip. Adjust milling condition when unusual vibration or sound occurs. When using long reach tools, decrease width of cut and feed rate by 0%.

27 ALH Mill h List No. 977 Fractional sizes ting of ting of / / / / / / / / / / / / / / / / / / / / 0.0 / / / / List No. 97 Metric sizes (Unit) : mm ting of per tube! WARNING: Cancer -

28 7 (Unit) : mm of Dia. 9 9 ting per tube Fractional sizes List No of Dia. / / / / / / / / / ting CR / / / Metric Sizes List No. 970 HIGH PERFORMANCE END MILLS ALH Mill Corner Radius 0.0 CR 0.0 CR 0.00 CR 0. CR 0. CR CR.0 CR / / / / / / / / / / / of Dia ting CR / / CR 0.0 CR 0.00 CR / / / / / / / / / /.00.0 h WARNING: Cancer -

ALH Mill Ball Nose h List No. 97 Fractional sizes ting of ting of 00 00 00 00 00 007 00 009 / / / / / / / / 0.00 0.70 0.000 0.70 0.700 0.70 0.700.0 0 0.

29 ALH Mill Ball Nose h List No. 97 Fractional sizes ting of ting of / / / / / / / / / / / / / / / / / List No. 97 Metric sizes (Unit) : mm ting of per tube ! WARNING: Cancer -

30 / / / / / 7/ 9/ Depth of Work Material Milling Conditions Mill Diam. Aluminum 0, 0, 0, 707, etc. IPT SFM IPM IPT IPM SFM IPT IPM SFM 0.D Aluminum Cast Copper Alloys.D Profiling 9 HIGH PERFORMANCE END MILLS Standd Milling Conditions List No. 977, 97, 979, 970, 97, 97 Slotting / / 0 / / / / / 7/ 9/ Depth of H Work Material Milling Conditions Mill Diam. Aluminum IPT 00-0 SFM IPM IPT IPM SFM IPT IPM SFM Aluminum Cast Copper Alloys D / / 0 Finishing / / / / / 7/ 9/ Depth of Work Material Milling Conditions Mill Diam. IPT SFM IPM IPT IPM SFM IPT IPM SFM D / / 0 Aluminum Aluminum Cast Copper Alloys

31 Standd Milling Conditions List No. 977, 97, 979, 970, 97, 97 For Spindles Under K Profiling Work Material Milling Conditions Mill Diam. / / / / / 7/ 9/ Depth of Aluminum 00-0 SFM IPT IPM Aluminum Cast SFM IPT IPM D 0.D Copper Alloys SFM IPT IPM Slotting Work Material Milling Conditions Mill Diam. / / / / / 7/ Depth of H Aluminum 00-0 SFM IPT IPM Aluminum Cast SFM IPT IPM D Copper Alloys 0-00 SFM IPT IPM. Finishing Work Material Aluminum Aluminum Cast Copper Alloys Milling Conditions SFM SFM SFM Mill Diam. IPT IPM IPT IPM IPT IPM / / / / / 7/ Depth of.d D: Dia. of Mill Side Milling Slotting H D For entry, it is recommended to use slotting conditions. Adjust milling condition when unusual vibration or sound occurs. When using long reach tools, decrease width of cut and feed rate by 0%. 0

32 DLC Mill USA STOCK ITEM* List No. HD Fractional sizes / / 70 / 7/ -/ / / -7/ / 9 / / - / 7/ -/ 0 -/ -/ 7 / / -/ -/ / / -/ - per tube of Mill Shank of! WARNING: Cancer - Standd Milling Conditions Work Material Milling Conditions Dia. of Mill (inch) / / / / / 7/ / / Depth of H List No. HD Aluminum Aluminum Alloys 70 0, SFM 0-70 SFM 0 - SFM 0 - SFM 0,000 0,000,000,000,000,00 7,00,000,000, ,0,00,000,000,700,700,000,000,00, ,0,00,00,00,0 7,,70,00,, ,0,00 9, 7,,0,0,970,,0, D 0.D D

33 AG Mill Roughing List No. Fractional Sizes of Mill Shank of Number of 7 / / -7/ 7 / / / - 7 / 79 -/ -/ 7 / / -/ -/ 7 / / -7/ 77 7/ 7/ -7/ -/ 7 7 -/ / per tube! WARNING: Cancer - Standd Milling Conditions List No. Work Material Milling Conditions Dia. Of Mill (inch) - / / - / / / - 7/ - - / - - Structural Steels Cbon Steels,000,0,00,00,00,00, Alloy Steels Pre-Hdened Steels,00,00,00,00, Mold Steels,00,0,000, Nickel Alloys Titanium Alloys, ,00,00,00,00,00,00,00, Cast Irons Aluminum Alloys Copper Alloys Nonferrous Alloys 0 - SFM - 0 SFM 70-0 SFM 0 - SFM - SFM 0 - SFM ) In dry miling which is recommended air blow, reduce the and feed to 70% of above table values. ) Adjust milling condition when unusual vibration or different sound occur.,00,00,00,00,0,700,00,00,00,700,00,00,00,0, D Slotting.D D Side Milling 0.D

34 AG Mill Heavy List No. 0 Fractional Sizes of Mill Shank of Number of 00 / / -7/ 7 / / / / - 0 -/ -/ / / -/ -/ / / -7/ 9 7/ 7/ -7/ -/ 7 -/ 9 - -/ - 70 per tube! WARNING: Cancer - Standd Milling Conditions List No. 0 Work Material Milling Conditions Dia. Of Mill (inch) / / - / / / - 7/ - - / - - Structural Steels Cbon Steels,000,000,00,00,0,0,00,00,00,00, Alloy Steels Pre-Hdened Steels,00,00,0,00,00,00,00,00, Mold Steels,00,0,00,00,00,00,000, Nickel Alloys Titanium Alloys,00,00,00,00,000, ,00,00,0,00,00,00,00,700,00,00,00, Cast Irons Aluminum Alloys Copper Alloys Nonferrous Alloys - SFM - SFM 9 - SFM 7-0 SFM 7 - SFM 0-0 SFM ) In dry miling which is recommended air blow, reduce the and feed to 70% of above table values. ) Adjust milling condition when unusual vibration or different sound occur.,00,00,00,00,0,0,00,00,00,00,00,0,700,700,00,00,00,0, D Grooving.D D Side Milling 0.D

35 Roughing and Finishing (Heavy Duty) List No. 7 Fractional sizes Surface Treat, % Cobalt HSS List No. 7 Fractional sizes SG Coated, % Cobalt HSS of Mill Shank of Number of of Mill Shank of Number of 7 / / -7/ 7 / / / - 7 / / - -/ -/ -/ -/ / 70 / - -/ 9 -/ -/ / -/ -7/ 9 / -/ 99-7/ -/ 000 7/ -7/ -/ 7/ / 07 / / / 9 - -/ - -/ / / -/ / 99 9-/ 9 -/ 7-/ 9-/ - 0 -/ 7 -/ 7-/ 0 9-/ 7 - -/ -/ 99 -/ per tube! WARNING: Cancer - Shanks and Lger Have Combination Drive And Are Not Center ting 7970 / / -7/ 79 / / / / / / -/ 700 / / -/ -/ 709 / / -/ -7/ 70 7/ 7/ -7/ -/ 70 / / / / / /! WARNING: Cancer -

36 Standd Milling Conditions List No. 7 Work Material Milling Conditions Dia. of Mill (inch) / / / / / / Depth of H Cbon Steels, Cbon Steels Alloy Steels Die Steels D 0.D 0.D Nickel Alloys Titanium Alloys ,00, Cast Iron Aluminum Alloys Copper Alloys Nonferrous Alloys 0 SFM 0 SFM 0 SFM SFM 0 SFM 00 SFM,0,0,00,00, Standd Milling Conditions List No. 7 Work Material Milling Conditions Dia. of Mill (inch) / / / / / / Depth of H Cbon Steels,00, Alloy Steels, Die Steels, D 0.D 0.D Nickel Alloys Titanium Alloys ,000,00, Cast Iron Aluminum Alloys Copper Alloys Nonferrous Alloys SFM SFM 70 SFM 0 SFM SFM 0 SFM,000,700,000,00,00,

37 Roughing (Hog) List No. 0 Bright Finish, % Cobalt HSS List No. 0 SG Coated, % Cobalt HSS of Mill Shank of Number of of Mill Shank of Number of / / -7/ 70 -/ -/ / / / - 9 -/ -/ 0 / / - - -/ 0 -/ -/ 7 / -/ -/ 0 / - -/ -/ -7/ 7 / -/ 7 -/ -7/ 7 -/ / 9-7/ -/ 9 - -/ 7/ 00-7/ -/ 7/ 7 - -/ -/ / 0 -/ / / 0-0 -/ / / / / - -/ / / 9-/ -/ 0 -/ per tube! WARNING: Cancer - Shanks And Lger Have Combination Drive All Sizes Are Not Center ting 7 / / -7/ 7 / / / - 7 / / / -/ 7 79 / / -/ -/ / 7 / -/ -7/ 7 / -/ 79 7/ -7/ -/ 77 7/ -7/ -/ 79 / -/ / / / / 7 9-/ 79 -/! WARNING: Cancer -

38 Roughing (Hog) List No. 07 % Cobalt HSS of Mill Shank of Number of 79 / / -7/ 7 -/ -/ 7 / / / / -/ 7 / / / 0 -/ -/ 9 -/ -/ / / - -/ / -/ -7/ / -/ -7/ 7-7/ -/ 7/ 9 7/ -7/ -/ 9 / -/ / / / / / 7 9-/ per tube Shanks And Lger Have Combination Drive! WARNING: Cancer - 7

39 Standd Milling Conditions List No. 0, 07 Work Material Milling Conditions Dia. of Mill (inch) / / / / / / Depth of H Cbon Steels, Alloy Steels Die Steels D 0.D 0.D ) The above cutting speeds and feeds apply to regul end mill flute length. For long fluted end mills please use the following factors below: ting Reduce by. % % % ) In dry milling, reduce the and 0% of values on table above. (recommended air blow) ) Adjust drilling condition when unusual vibration or sound occurs. Nickel Alloys Titanium Alloys ,00, Cast Iron Aluminum Alloys Copper Alloys Nonferrous Alloys 0 SFM 0 SFM 0 SFM SFM 0 SFM 00 SFM D: Dia. of Mill Slotting H D,0,0,00,00, Side Milling Standd Milling Conditions Work Material Milling Conditions Dia. of Mill (inch) / / / / / / Depth of H Cbon Steels,00, , , ,00 Alloy Steels List No Die Steels, , D 0.D 0.D ) In dry milling, reduce the and feed rate 0% of values on table above. ( recommended air blow ) ) Adjust milling condition when unusual vibration or sound occurs. Nickel Alloys Titanium Alloys ,000,00, ,0 Cast Iron Slotting D: Dia. of Mill Aluminum Alloys Copper Alloys Nonferrous Alloys SFM SFM 70 SFM 0 SFM SFM 0 SFM,000,700,000,00,00, ,00 Side Milling H D

-/ -7/ 07 / -/ 09 / -9/ 97 / / -/ 7/ -/ 09 7/ / - -/ 7 / -/ 09 / / -/ -/ -/ / -/ 09 / - -/ 070 7/ -/ 9 -/ 07 -/ / -7/ 07 7/ -7/ 9 -/ 07 / -7/ -/ 079 7/ -7/ 0 -/ -/ -/ -/ -/ 07 / -7/ -/ 07

40 Two Flute Single End List No. % Cobalt HSS List No. SG Coated, % Cobalt HSS 9 of Mill Shank of 09 / / 07 / 0 / 7/ 07 7/ 07 / -/ 00 9/ / 07 / 0 9/ 077 / / / / / - 0 7/ 0 9/ -/ -/ 0 / -/ -7/ / 0 -/ -/ 09 / -7/ / 070 -/ 09 / -/ -7/ 07 / -/ 09 / -9/ 97 / / -/ 7/ -/ 09 7/ / - -/ 7 / -/ 09 / / -/ -/ -/ / -/ 09 / - -/ 070 7/ -/ 9 -/ 07 -/ / -7/ 07 7/ -7/ 9 -/ 07 / -7/ -/ 079 7/ -7/ 0 -/ -/ -/ -/ -/ 07 / -7/ -/ 07 - / -7/ -/ -/ -/ -/ -/ 9 -/ -/ per tube! WARNING: Cancer - Shanks and Lger Have Combination Drive of Mill Shank of 7 / / 7 / 7/ 7 / -/ / 77 / 9/ 770 / 79 7/ / / -/ -/ 70 / 77 / / -/ -7/ 79 / 77 / -9/ 70 7/ 7/ 7 / - -/ 79 -/ -/ 77 / - -/ 70 -/ 7 -/ -/ -/ -/ 77 -! WARNING: Cancer -

41 Two Flute Long Single End Regul Single End List No. % Cobalt HSS List No. 0 % Cobalt HSS 79 / / / / / / 9 / / 07 / 0 / / / 7 / / / 00 7/ 7/ / 9 7 / 0 / 70 / 7 / 70 per tube of Mill Shank of! WARNING: Cancer - of Mill Shank of ! WARNING: Cancer - 0

42 Standd Milling Conditions List No.,, 0 Work Material Milling Conditions Dia. of Mill (inch) (mm) /.7 /.7 /. / 9..7 /.7 / / / Depth of H Cbon Steels,000,700,00,700,00,00,00, Alloy Steels,00,0,00,00, Die Steels,000,00, D 0.D 0.D ) The above cutting speeds and feeds apply to regul end mill flute length. For long fluted end mills please use the following factors below: ting Reduce by. % % % % 7% ) In dry milling, reduce the and 0% of values on table above. ( recommended air blow ) ) Adjust drilling condition when unusual vibration or different sound occurs. Standd Milling Conditions Work Material Milling Conditions Dia. of Mill (inch) / / / / / / / Depth of H Cbon Steels,00,00,00, Nickel Alloys Titanium Alloys,00,0, D: Dia. of Mill,00,00,0,0,0,00,00,00, Cast Iron Side Milling Aluminum Alloys Copper Alloys Nonferrous Alloys SFM 0 SFM 0 SFM SFM 0 SFM 00 SFM ,00,700, Alloy Steels List No Die Steels,0,00, ,00, D 0.D 0.D Nickel Alloys Titanium Alloys ,000,700,000,00, Cast Iron ,00,00,0,0,00,00,0,00,0,0,00,00,00,00, Slotting H,000,00,000,700,000,00,00, D Aluminum Alloys Copper Alloys Nonferrous Alloys SFM SFM 70 SFM 0 SFM SFM 0 SFM

43 Four Flute Single End List No. % Cobalt HSS (Unit) : mm of Mill Shank of per tube! WARNING: Cancer -

44 Multi-Flute Single End Center ting List No. M % Cobalt HSS of Mill Shank of Number of 0 / / -/ / -/ 0 / / / -7/ / / - / / - 0 -/ -/ 0 / / -/ 0 -/ 7 / / -7/ / 7/ -7/ -/ / / / 0 0! WARNING: Cancer - List No. % Cobalt HSS, SG Coated 779 / / -/ 77 / -/ 77 / / / -7/ 77 / 77 / / / 777 -/ 779 / / -/ 709 -/ 7 / / -7/ 7 per tube of Mill Shank of Number of of Mill Shank of Number of 7 7/ 7/ -7/ / / 7 -/ / -! WARNING: Cancer -

45 Multi-Flute Long Single End Center ting List No. % Cobalt HSS of Mill Shank of Number of 7 / / / 7 / / / / 7 / / / / / 79 / / / 09 7/ 7/ / / / per tube! WARNING: Cancer -

46 Standd Milling Conditions List No., M, Flute Work Material Milling Conditions Dia. of Mill (inch) (mm) / / / / / / / / Depth of Cbon Steels,700,00,700,00,00,00, Alloy Steels,0,00,00, Die Steels,00, D 0.D Nickel Alloys Titanium Alloys,0, ,00,0,0,0,00,00,00, Cast Iron Aluminum Alloys Copper Alloys Nonferrous Alloys SFM 0 SFM 0 SFM SFM 0 SFM 00 SFM,00,0,0,00,00,0,00,0,0,00,00,00,00, Standd Milling Conditions List No., M, Flute Work Material Milling Conditions Dia. of Mill (inch) / / 7/ / Depth of Cbon Steels Alloy Steels Die Steels SFM 0 SFM 0 SFM SFM 0 SFM 00 SFM ,00,00, D 0.D D: Dia. of Mill Slotting Side Milling ) The above cutting speeds and feeds apply to regul end mill flute length. For long fluted end mills please use the following factors below: ting Reduce by. % % % % 7% ) In dry milling, reduce the and 0% of values on table above. ( recommended air blow ) ) Adjust drilling condition when unusual vibration or different sound occurs. Nickel Alloys Titanium Alloys Cast Iron H D Aluminum Alloys Copper Alloys Nonferrous Alloys

47 Standd Milling Conditions Flute Work Material Milling Conditions Dia. of Mill (inch) / / / / / / / Depth of Cbon Steels Alloy Steels List No. Die Steels Nickel Alloys Titanium Alloys Cast Iron Aluminum Alloys Copper Alloys Nonferrous Alloys SFM SFM 70 SFM 0 SFM SFM 0 SFM,00,00,00, ,00,700, ,0,00, ,00, ,000,700,000,00, ,000,00,000,700,9,,0, D 0.D Flute Work Material Milling Conditions Dia. of Mill (inch) / / / Depth of Cbon Steels Alloy Steels Die Steels D 0.D ) The above cutting speeds and feeds apply to regul end mill flute length. For long fluted end mills please use the following factors below: ting Reduce by. % % % ) In dry milling, reduce the and 0% of values on table above. ( recommended air blow ) ) Adjust drilling condition when unusual vibration or different sound occurs. Nickel Alloys Titanium Alloys D: Dia. of Mill, Cast Iron Side Milling Aluminum Alloys Copper Alloys Nonferrous Alloys SFM SFM 70 SFM 0 SFM SFM 0 SFM,700,9,,0, Slotting H D

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48 ! WARNING: This product can expose you to chemicals including cobalt, which is known to the State of California to cause cancer. For more information go to NACHI AMERICA INC. 7 Pushville Road, Greenwood, Indiana,, U.S.A. Phone: Toll Free: -0- Fax: 7-0- Toll Free Fax: -- Web Site: WEST COAST BRANCH E. Alondra Blvd. Cerritos, California, 70, U.S.A Phone: Fax: -0- NACHI CANADA INC. 9 Courtland Ave., Unit No. Concord, Ontio, LK T Canada Phone: Fax: -0- NACHI MEICANA, S.A. de C.V. Calle Tequisquipan Aerotech Industrial Pk Localidad Galeras - Municipio de Colon, Quereto, C.P. 79, Mexico Phone: --- Fax: MT

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