German Engineering with an American Hand
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1 FLUTE FLUTE FLUTE German Engineering with an American Hand FLUTE FLUTE FLUTE FLUTE FLUTE FLUTE
2 Variable EndMills IDEAL FOR HIGH-SPEED MACHINING (HSM) Flute Variable - Eliminates Harmonics Flauta Variable - Elimina los armónicos Chamfer or Corner Radii Available Chaflán de esquina o radios disponibles E- Cut - Faster Chip Evacuation Corte-E - Más altas expulsion de coma Z-Power - Reduce Adherance Revestimiento Z-Power - Reduce Adherencia Large Gullet - For Better Chip Flow Grandes Gullet - Para mejorar el flujo de coma Eccentric Land - For a Tougher Cutting Edge Tierra Excéntrico - Para un borde de corte más duras o Radial Land - Reduce Chatter Tierra Radial - Reduce Vibracion Extended Neck - Available For Deep Pockets Cuello extendido - Disponible para los bolsillos profundos 0 Series the First of Its Kind With its break through geometry; unique fluting, large gullet & Eccentric grind, 0 Variable end mills are built for High Speed Machining of Aluminum capable of up to 0,000 Rpm. Used for roughing & finishing applications 0 Series delivers maximum metal removal rates & better chip evacuation without chatter. 0 de la serie el primero de su clase Con su ruptura a través de la geometría; estrías único, grande y Excéntrico, la herramienta de Flauta Variable son construidas para alta velocidad Mecanizado de aluminio capaz de hasta rpm. Se usa para el desbaste y acabado aplicaciones 0 Series ofrece máxima de arranque de viruta y una mejor evacuación de la viruta sin fluctuaciones. SIDE MILLING SLOTTING Speed & Feeds for high Performance Milling Aluminum Alloys Aluminum High Silicon up to,000 up to,000 Chipload per Tooth Recommendations (CPT) Material SFM (Vc) / / Note: These are only recommended starting figures that depend on conditions such as machine and material rigidity, type of coating if any, etc. TESTING IS RECOMMENDED Z-Power Recommended for High Silicon Profiling Radial () l ().xd.xd.xd.xd Slotting Axial ().xd.xd
3 L D D Flute Variable EndMill Z-Power (ZrN) Recommended up to % faster then uncoated Radii available upon request Left Hand available upon request Flats added within hrs CARBIDE ZrN Z-Power Flutes L FLUTE Fractional D D L L Cutting Dia Shank Dia LOC OAL ZrN Z-Power Coated ZrN / / / / / / / / -/ T T T T T T T T T T T T 00 - T 00 - T 00 - T B - T B - T B - T B - T 0 0 B - T B - T 0 0 B - T B - T B - T 0 0 B - T 000 B - T 00 B - T 00 B - T 00 B Other Sizes & Characteristics are Available Upon Request NOTE: When ordering with radius, include the series and part number. Example: (.0(radius) + 00(series) + T (part) =.0-00T ) L L D D L Extended Neck D Cutting Dia D Shank Dia L LOC L REACH L OAL ZrN Z-Power Coated ZrN / / / / -/ -/ -/ -/ -/ - -/ -/ -/ -/ -/ -/ T T T T T T T T T T T T T T 0. - T 0. - T B - T B - T B - T B - T 0 0. B - T 0 0. B - T 0 0. B - T B - T B - T B - T 000. B - T 000. B - T 000. B - T 0. B - T 0. B Tolerance Cutting Diameter (D) Shank Diameter (D) / -/ : /- / -/ : /-.000 / - : /-.00 / - : / : /-0 - : /-.000 Runout max (shank to cutting diameter) Back Taper max Ball Nose Radius +.000/ () 9-79
4 Variable EndMills HIGH PERFORMANCE MILLING Flute Variable - Eliminates Harmonics Flauta Variable - Elimina los armónicos Chamfer or Corner Radii Available Chaflán de esquina o radios disponibles Standard Sizes - Variable Flute and Helix Tamaños estándar de Flauta variable y Helix Exxtral Plus - High Speed Operations, Semi-Dry or Day Machining Revestimiento Exxtral Plus - Operaciones de Alta Velocidad, Mecanizado en Seco o Semi-Seco Extended Neck - Available For Deep Pockets Cuello extendido - Disponible para los bolsillos profundos Series the NEW industry Standard A flute Variable end mill with superb geometry. Designed for Rough & finish of Stainless Steel, Cast Iron, High Temp alloys, Low Carbon Steels <HRc & Titanium. Series End mills provide chatter free machining at high Speeds while maintaining tool life and an Excellent surface finish. Tolerance Cutting Diameter (D) Shank Diameter (D) / -/ : /- / - : / : /-0 / -/ : /-.000 / - : / : /-.000 (D) +0.00mm -0.0mm (D) +0.00mm -0.0mm Runout max (shank to cutting diameter) Back Taper max Ball Nose Radius +.000/-.00 Serie es el NUEVO estándar de la industria Un molino de cuatro filos con la geometría variable magnífico. Diseñado para Rough & acabado de acero inoxidable, hierro fundido, aleaciones de alta temperatura, bajo contenido de carbono Aceros <HRc y titanio. molinos de extremo de la serie proporcionará mecanizado charla gratuita a altas velocidades, mientras que el mantenimiento de vida de la herramienta y un excelente acabado superficial. SIDE MILLING SLOTTING Speed & Feeds for high Performance Milling Chipload per Tooth Recommendations (CPT) Material SFM (Vc) / / Stainless Steel - 0,, 00 Series, Kovar, Invar Stainless Steel - 0L, L, 7/, /,, PH Materials Carbon Steels Series Titanium - AlV, CP Gray Cast Iron Note: These are only recommended starting figures that depend on conditions such as machine and material rigidity, type of coating if any, etc. TESTING IS RECOMMENDED Profiling Radial () l ().xd.xd.xd.xd.xd.xd.xd.xd.xd.xd Slotting Axial () xd xd xd xd xd
5 Fractional D D L L Cutting Dia Shank Dia LOC OAL / / / / / / / / / / / / / / / / -/ - -/ / - - -/ - -/ - - -/ - -/ - -/ - -/ / T T T T T T T T 0 - T T T T T 0 - T T T T T T T T T T T T 7 - T 00 - T - T 0 - T T T 00 - T T 0 - T T CARBIDE Exxtral Plus - T 0 07 B - T B - T 0 0 B - T 0 70 B - T B - T 0 07 B - T 0 0 B - T 0 B - T B - T B - T 0 00 B - T 0 00 B - T 0 B - T B - T 0 0 B - T 0 00 B - T B - T 0 00 B - T B - T 0 70 B - T 0 0 B - T 0 70 B - T 0 0 B - T B - T 7 B - T 00 B - T B - T 0 B - T 000 B - T 000 B - T 00 B - T 000 B - T 0 B - T 000 B - T B Flutes Exxtral Plus () Recommended up to % faster then uncoated Radii available upon request Left Hand available upon request Flats added within hrs FLUTE Extended Neck D Cutting Dia D Shank Dia L LOC L REACH L OAL / / / / -/ -/ -/ -/ -/ - -/ -/ -/ -/ -/ -/ T T T T T T T T T T T T T T 0. - T 0. - T B - T B - T B - T B - T 0 0. B - T 0 0. B - T 0 0. B - T B - T B - T B - T 000. B - T 000. B - T 000. B - T 0. B - T 0. B D D L L Cutting Dia Shank Dia LOC OAL Uncoated Metric CARBIDE Exxtral Plus Flutes () 9-79
6 Variable EndMills HIGH PERFORMANCE MILLING Flute Variable - Eliminates Harmonics Flauta Variable - Elimina los armónicos Chamfer or Corner Radii Available Chaflán de esquina o radios disponibles Flute Variable Chip Breaker - For Roughing Operations Variable Flauta Chip interruptor - Para operaciones de desbaste Exxtral Plus - High Speed Operations, Semi-Dry or Dry Machining Revestimiento Exxtral Plus - Operaciones de Alta Velocidad, Mecanizado en Seco o Semi-Seco Standard Sizes - Variable Flute and Helix Tamaños estándar de Flauta variable y Helix Extended Neck - Available For Deep Pockets Cuello extendido - Disponible para los bolsillos profundos Series Variable with Chip Breaker Based on our Series, The Series is designed with an added Chip Breaker for Roughing of Stainless Steel, Cast Iron, High Temp alloys, Low Carbon Steels <HRc & Titanium. Series End mills provide chatter free machining with increase feed rates, Recommended for Plunging, Slotting, Ramping, Helical Interpolation and Peripheral milling. de la serie de variables con Chip Interruptor En base a los de la serie, La Serie está diseñada con un chip añadido interruptor para desbaste de acero inoxidable, hierro fundido, aleaciones de alta temperatura, bajo contenido de carbono Aceros <HRc y titanio. molinos de extremo de la serie proporcionará mecanizado charla gratis con velocidades de avance aumento, recomendada para Hundiendo, mortajar, rampa, la interpolación helicoidal y fresado periférico. Speed & Feeds for high Performance Milling SIDE MILLING Chipload per Tooth Recommendations (CPT) Material SFM (Vc) / / Stainless Steel - 0,, 00 Series, Kovar, Invar Stainless Steel - 0L, L, 7/, /,, PH Materials Carbon Steels Series Titanium - AlV, CP Gray Cast Iron Note: These are only recommended starting figures that depend on conditions such as machine and material rigidity, type of coating if any, etc. TESTING IS RECOMMENDED Tolerance Profiling Radial () l ().xd.xd.xd.xd.xd SLOTTING.xD.xD.xD.xD.xD Slotting Axial () xd xd xd xd xd Cutting Diameter (D) Shank Diameter (D) / -/ : /- / - : / : /-0 / -/ : /-.000 / - : / : /-.000 (D) +0.00mm -0.0mm (D) +0.00mm -0.0mm Runout max (shank to cutting diameter) Back Taper max Ball Nose Radius +.000/-.00
7 L D D Flute Variable EndMill - Chip Breakers Exxtral Plus () Recommended up to % faster then uncoated Radii available upon request Left Hand available upon request Flats added within hrs CARBIDE Exxtral Plus Flutes Roughing Finishing L Fractional D D L L Cutting Dia Shank Dia LOC OAL / / / / / / / / / / / / / / / / -/ - -/ / - - -/ - -/ - - -/ - -/ - -/ - -/ / T T T T T T T T 0 - T T T T T 0 - T T T T T T T T T T T T 7 - T 00 - T - T 0 - T T T 00 - T T 0 - T T T 0 07 B - T B - T 0 0 B - T 0 70 B - T B - T 0 07 B - T 0 0 B - T 0 B - T B - T B - T 0 00 B - T 0 00 B - T 0 B - T B - T 0 0 B - T 0 00 B - T B - T 0 00 B - T B - T 0 70 B - T 0 0 B - T 0 70 B - T 0 0 B - T B - T 7 B - T 00 B - T B - T 0 B - T 000 B - T 000 B - T 00 B - T 000 B - T 0 B - T 000 B - T B FLUTE Other Sizes & Characteristics are Available Upon Request NOTE: When ordering with radius, include the series and part number. Example: (.0(radius) + 0(series) + T (part) =.0-0T ) L L D D Extended Neck D Cutting Dia D Shank Dia L LOC L REACH L OAL L / / / / -/ -/ -/ -/ -/ - -/ -/ -/ -/ -/ -/ T T T T T T T T T T T T T T 0. - T 0. - T B - T B - T B - T B - T 0 0. B - T 0 0. B - T 0 0. B - T B - T B - T B - T 000. B - T 000. B - T 000. B - T 0. B - T 0. B ()
8 Variable EndMills HIGH PERFORMANCE MILLING Flute Variable - Eliminates Harmonics Variable Flauta - Elimina los armónicos Chamfer or Corner Radii Available Chaflán de esquina o radios disponibles Primary & Secondary - Provides Sharper Cutting Edge Tierra Excéntrico - Para un borde de corte más duras Exxtral Plus - High Speed Operations, Semi-Dry or Day Machining Revestimiento Exxtral Plus - Operaciones de Alta Velocidad, Mecanizado en Seco o Semi-Seco Extended Neck - Available For Deep Pockets Cuello extendido - Disponible para los bolsillos profundos Series Multi Flute Variable The Series is a Flute Variable Carbide End mill with Asymmetrical flutes. This design helps eliminate harmful harmonics at the point of contact producing a smoother cut with superior chip ejection. The Design facilitates much more cutting depth and increase s metal removal rates with out loss of speed or tool life. SIDE MILLING SLOTTING de la serie de variables múltiples Flauta La Serie es de Flautas variable fresa de carburo con flautas asimétricos. Este diseño ayuda a eliminar los armónicos nocivos en el punto de contacto produciendo un corte más suave con la viruta superior. El diseño de facilita mucho más la profundidad de corte y aumentar las tasas de extracción del metal con la pérdida de velocidad o vida de la herramienta. Tolerance Cutting Diameter (D) Shank Diameter (D) / -/ : /- / -/ : /-.000 / - : /-.00 / - : / : /-0 - : /-.000 Runout max (shank to cutting diameter) Back Taper max Ball Nose Radius +.000/-.00 Speed & Feeds for high Performance Milling Material SFM (Vc) / / Medium and High Carbon Steel >.% C Alloy Steels and Tool Steels <0 HB < HRc Alloy Steel and Tool Steels 0-0 HB, - HRc Austenitic Stainless Steel 0, 0, 0 Austenitic Stainless Steel, L Austenitic Stainless Steel: Duplex Grey Cast Iron (GG) Ductile, CGI and Malleable Cast Iron <0 KSI Nickel-Based / Heat-Resistant Alloys Alpha-Beta Titanium Alloys (TiAlV) Chipload per Tooth Recommendations (CPT) Note: These are only recommended starting figures that depend on conditions such as machine and material rigidity, type of coating if any, etc. TESTING IS RECOMMENDED Profiling Radial () l ().xd.xd.xd.xd.xd.xd.xd.xd.xd.xd.xd.xd.xd.xd.xd.xd.xd.xd.xd.xd Slotting Axial () xd xd xd xd xd xd xd xd xd xd
9 L D D L Flute Variable End Mill Exxtral Plus () Recommended up to % faster then uncoated Radii available upon request Left Hand available upon request Flats added within hrs CARBIDE Exxtral Plus o Flutes Fractional D D L L Cutting Dia Shank Dia LOC OAL / / / / / / / 7/ 7/ 7/ -/ -/ / / / / / / / 7/ 7/ 7/ -/ -/ -/ -/ - - 9/ -/ -/ / -/ -/ - -/ / T T T T T T T 0 - T T T T T T T T T T 0 - T T 0 - T T T T T - T 0 - T 0 - T T 0 - T T - T 0 - T 7 - T T T 0 07 B - T B - T 0 0 B - T B - T 0 07 B - T 0 0 B - T 0 B - T B - T B - T 0 00 B - T B - T B - T B - T 0 0 B - T 0 0 B - T B - T 0 B - T B - T 0 B - T 0 70 B - T 0 00 B - T B - T 000 B - T B - T 0 B - T 0 B - T 000 B - T 0 B - T 000 B - T B - T 0 B - T 7 B - T B - T B FLUTE Other Sizes & Characteristics are Available Upon Request L L D D Extended Neck D Cutting Dia D Shank Dia L LOC L REACH L OAL L -/ -/ -/ -/ T T T T T T T T T T 0. - T 0. - T T 0 0. B - T 0 0. B - T 0 0. B - T B - T B - T B - T B - T B - T B - T 0. B - T 0. B - T 0 7. B ()
10 Variable EndMills HIGH PERFORMANCE MILLING Flute Variable - Eliminates Harmonics Variable Flauta - Elimina los armónicos Chamfer or Corner Radii Available Chaflán de esquina o radios disponibles Exxtral Plus - High Speed Operations, Semi-Dry or Dry Machining Revestimiento Exxtral Plus - Operaciones de Alta Velocidad, Mecanizado en Seco o Semi-Seco Eccentric Land - For a Tougher Cutting Edge Tierra Excéntrico - Para un borde de corte más duras Extended Neck - Available For Deep Pockets Cuello extendido - Disponible para los bolsillos profundos 7 Series the Advanced Finisher A High Performance Milling Tool designed for High Teperature Alloys; the 7 Series flutes perform both as Rougher and Finisher with oustanding chip removal in a vibration free operation. Exxtral Plus () Coated for higher hardness and excellent thermal stability in high speed operations with semi-dry or dry machining. 7 de la serie el dispositivo de acabado avanzado An excellent -in- High Performance Milling Tool designed for Aluminium Alloys, Magnesium, Copper and Brass Milling; the 0 Series end mill is characterized by a geometry that performs both as Rougher and Finisher. Z Power Coated(ZrN) Coated for best adhesion and works perfect with Aluminium. SIDE MILLING Tolerance Cutting Diameter (D) Shank Diameter (D) / -/ : /- / -/ : /-.000 / - : /-.00 / - : / : /-0 - : /-.000 Runout max (shank to cutting diameter) Back Taper max Ball Nose Radius +.000/-.00 Speed & Feeds for high Performance Milling Material Hardened Steels Carbon and Alloy Steels, Tool & Die Steels 0 HRc to HRc Rough Finish 7 00 Chipload per Tooth Recommendations (CPT) Hardness Type of Cut SFM (Vc) / Slot () l ().xd.xd.xd.xd Stainless Steel Difficult to Machine - L, 7- PH, - PH, - PH Less than HRc Rough Finish xD.xD.xD.xD High-Temperature Alloys Nimonic, Inconel, Monel, Hastelloy Less than HRc Rough Finish xD.xD.xD.xD 0 Titanium Alloys Al-V, Al-. Sn, Al-Sn-Zr-Mo, A-iV-CrMo-Zr, 0V-Fe-Ai, V-Cr-Ai Less than HRc Rough Finish Note: These are only recommended starting figures that depend on conditions such as machine and material rigidity, type of coating if any, etc. TESTING IS RECOMMENDED xD.xD.xD.xD
11 L D D Flute Variable End Mill Exxtral Plus () Recommended up to % faster then uncoated Radii available upon request Left Hand available upon request Flats added within hrs CARBIDE Exxtral Plus Flutes L Fractional D D L L Cutting Dia Shank Dia LOC OAL / / / / / / / / -/ FLUTES T T T T T T T T T T T T 00 - T 00 - T 00 Other Sizes & Characteristics are Available Upon Request NOTE: When ordering with radius, include the series and part number. Example: (.0(radius) + 07(series) + T (part) =.0-07T ) L L D D Extended Neck D Cutting Dia D Shank Dia L LOC L REACH L OAL FLUTES L / / / / / / -/ -/ -/ -/ -/ -/ -/ -/ -/ -/ -/ -/ -/ -/ / / / T T T T T T T T T T T T T T T T T T T T 0 - T 0 - T 0 - T 0 FLUTE () 9-79
12 Our exclusive design, where the helix from one flute to the next is uneven, eliminates harmful harmonics on the cutting edge producing a smoother cut. Thanks to its superior chip ejection, our design also facilitates much more cutting depth per cut while maintaining the same tool life. Wear Milling Distance Competition Variable Helix For example: Milling steel with a regular end mill; your cutting depth is 0.x Dia with a tool life of 00. Now, cut thru it with our Series, but increase depth to.x Dia; the tool life will still be 00. You have just finished the milling process three times faster! One tool can eliminate mill chatter while reducing machining time. No tricks, no gimmicks. Saving machining time saves money, Big money!!! Exxtral Plus & ZPower s Exxtral Plus AlTiN (Aluminum Titanium Nitride) is a multi-layered coating with excellent thermal stability, high toughness and hardness. Ideal for high speed operations & semi-dry or dry machining. ZPower ZrN (Zirconium Nitride) An excellent pale gold coating with the best adhesion of all coatings, recommended where TiN has not performed well as non-sticking. Series,, & 7 Series 0 Materials Exxtral Plus ZPower Benefits Vibration free tools Two tools in one: rougher & finisher Reduce machining time up to times Exxtral Plus AlTiN (Aluminum Titanium Nitride) ZPower ZrN (Zirconium Nitride) Next generation, multi-layered coating technologies. (Additional coatings also available) Materials Aluminum Brass and Copper High temperature alloys Titanium Stainless steels Options Metric Sizes, Custom Sizes Weldon flats Radius Ball Nose Thickness Hardness Thermal Stability Lubricity Coefficient of Friction Code ~ Microns 00 Vickers 70 F 0.7 T ~ Microns 00 Vickers 00 F 0. T 70 Excelsior DR., Santa Fe Springs, California Fax:
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