T1500Z. General Purpose Coated Cermet for Steel Turning

Transcription

1 TOOLING NEWS E-125 P M K N S H General Purpose Coated Cermet for Steel Turning Brilliant Coat for glossy finished surface and excellent wear resistance Expanded chip breaker lineup with newly developed NFB type for low carbon steel and general steel machining

2 Cutting Speed (m/min) Application Range 400 T1000A T1500A 0 Coated Superior turning quality thanks to Brilliant Coat. PVD coating with excellent adhesion resistance. A general purpose coated cermet grade capable of maintaining high-quality finished surfaces while providing excellent wear resistance. T1000A Coated A coated cermet grade designed with stability in mind that provides superior fracture resistance. Covers a wide range of applications from roughing to finishing. Uncoated An uncoated cermet grade designed with wear resistance in mind that provides long tool life and excellent wear resistance in continuous finishing and profiling applications. Light to Continuous Cutting Continuous to Light Interrupted Cutting Cutting Conditions Interrupted to Heavy Interrupted Cutting Roughing T1500A Uncoated A general purpose uncoated cermet grade that provides excellent value for money and delivers improved finished surface quality while providing good wear and fracture resistance. Usage of Cermet Grades High Wear Resistance and High-quality Finished Surface Coated Cermet for General Purpose Abnormal Failure (Chipping, Fracture, Adhesive Fracture) Toughness Coated Cermet Insufficient Wear Resistance Poor finished surface quality due to irregular wear (interrupted boundary wear) Superior Economy and Stable Quality T1500A Uncoated Cermet for General Purpose Profile T1000A Cast Iron, Sintered Alloy Wear Resistance Uncoated Cermet Chipbreaker Application Range Negative Type, M-Class Depth of Cut Large Depth of Cut Large Medium Fine Positive Type, M-Class Medium Fine NFP/NFB NLU NFK NGU NSU NSX NSU Strong cutting edge NSE ensures good chip control in a wide range of applications. NLU* NFA NFL* *Good chip control even during soft steel cutting Sharp Edge Strong Edge / Good Chip Control Good cutting edge sharpness ensures good chip control at low cutting depths and low feed rates. Sharp Edge Strong Edge Negative Type, G-Class Depth of Cut Large Depth of Cut Large Light to Fine Medium Roughing Positive Type, G-Class Fine NFC R/LFX R/LFY Sharp Edge R/LFY NSI Sharp Edge R/LFT R/LW R/LST Sharper cutting edge enables large fluctuations in cutting depth. Strong Edge NSC NSD R/LUM R/LFX / R/LFY Strong Edge Bumpy Chipbreaker Ground Chipbreaker 2

3 Feature of Brilliant Coat Employs new PVD process Brilliant Coat - newly developed PVD coating with excellent wear resistance and fracture resistance - low reactivity with work materials for beautiful finished surfaces Comparison of Adhesion Resistance with Ball-on-disk Tribometer No reaction with steel for significant reduction of contact area and amount of adhesion. Ball-on-disk Tribometer Ball: Load: Room Temp.: 34CrMo4 10N 2C Load Weld deposit Brilliant Coat Conventional Tool Rotation Test Sample Steel Ball Sliding Marks There may be minor differences in the colour tone/lustre of Brilliant Coat grades due to the interference of light. Such differences have no effect on performance. Cutting Performance Fewer cloudy spots caused by blemishes for beautiful finished surface. Wear Resistance Superior wear resistance for long and stable tool life. Average Flank Wear Width (mm) 0 Comp s Conventional 5 0 0,05 up 200% up 150% Cutting Time (min) Conventional Tool Work Material: STKM13A CNMG NLU v c=100m/min, f=5mm/rev, a p=1,0mm, Wet Work Material: SCM435 CNMG NSU v c=250m/min, f=0mm/rev, a p=1,0mm, Wet Recommended Cutting Conditions Work Material Soft Steel Carbon Steel Alloy Steel High Carbon Steel Alloy Steel Cutting Process Fine Fine Medium Fine Medium Chip Breaker Cutting Conditions Depth of Cut a p (mm) Feed Rate f (mm/rev) Cutting Speed v c (m/min) NFA/NFL -0,5-1,0 0, NLU 0,3-1,0-1,8 0,08-0-0, NFA/NFL -0,5-1,0 0, NSU/NSE 0,5-1,0-2,0 0,08-0-0, NGU 0,8-2,2-4, , NFA/NFL -0,5-1,0 0, NSU/NSE 0,5-1,0-2,0 0,08-0-0, NGU 0,8-2,2-4, ,

4 Insert Selection Negative Type 80 Diamond Type, M-Class, with Insert Hole Grade Dimensions (mm) 5 Diamond Type, G-Class, with Insert Hole Grade Dimensions (mm) Hole size Nose radius Hole size Nose radius Euro stock CNMG NFA m p NFA m p NFA m p 0,8 CNMG NFL p NFL p 0,8 CNMG NLU m m p 9,525 3,18 3, NLU m m p 0,8 CNMG NLU m m NLU m p NLU m p 0, NLU m p 1,2 CNMG NLUW m p NLUW m p 0, NLUW m m p 1,2 CNMG NSU m m NSU m p NSU m p 0, NSU m p 1,2 CNMG NSE m NSE m 0,8 CNMG NSEW m p NSEW m p 0,8 CNMG NSX m m p NSX m m p 0,8 CNMG NGU m NGU m 0,8 80 Diamond Type, G-Class, with Insert Hole CNGG NSU m m p NSU m m p NSU m p 0,8 5 Diamond Type, M-Class, with Insert Hole DNMG NFA m m p NFA m m p 0,8 DNMG NFA p 12,7 6,35 5, NFA p 0,8 DNMG NFL m m p NFL m m p 0,8 DNMG NLU m m NLU m m p NLU m m p 0, NLU m m p 1,2 DNMG NSU m m NSU m m p NSU m m p 0, NSU m m p 1,2 DNMG NSU p 12,7 6,35 5, NSU p 0,8 DNMG NSE m NSE m 0, NSE m 1,2 DNMX NSEW m p NSEW m p 0,8 DNMG NSX m m p NSX m m p 0,8 DNMG NSX m p 12,7 6,35 5, NSX m p 0,8 DNMG NGU m NGU m 0, NGU m 1,2 DNMG RUM m LUM m RUM m 0, LUM m 0,8 m Japan stock p To be replaced by DNGG NSU m m p NSU m m p NSU m m p 0,8 Square Type, M-Class, with Insert Hole SNMG NFL m m p 0,8 SNMG NLU m m p 0, NLU m m p 1,2 SNMG NSU m m p 0,8 SNMG NSX m m p NSX m m p 0,8 SNMG NGU m 9,525 3,18 3,81 0,8 SNMG NGU m NGU m 0,8 Triangular Type, M-Class, with Insert Hole TNMG NFA m m p NFA m p NFA m p 0,8 TNMG NFL p NFL p 0,8 TNMG NLU m m NLU m p NLU m p 0, NLU m p 1,2 TNMG NSU m m NSU m p NSU m p 0, NSU m p 1,2 TNMG NSE m NSE m 0,8 TNMG NSX m m p NSX m m p 0,8 TNMG NGU m NGU m 0,8 TNMG RUM m m p LUM m m p RUM m m p 0, LUM m m p 0,8 Triangular Type, G-Class, with Insert Hole TNGG NSU m m p NSU m m p NSU m m p 0,8 TNGG RFY m LFY m RFY m m p LFY m m p RFY m m p LFY m m p RFY m 0, LFY m 0, RFY m 1, LFY m 1,2 TNGG RFX m m p LFX m m p RFX m m p LFX m m p TNGG RUM m m p LUM m m p RUM m m p LUM m m p RUM m m p 0, LUM m m p 0,8 4

5 Insert Selection Negative Type For Steel Turning 3 Diamond Type, M-Class, with Insert Hole Grade Dimensions (mm) Hole size Nose radius VNMG NFA m m p NFA m m p 0,8 VNMG NFL p NFL p 0,8 VNMG NLU m m NLU m p NLU m p 0,8 VNMG NSU m m NSU m m p NSU m m p 0,8 VNMG NSE m NSE m 0,8 VNMG NSX m NSX m 0,8 VNMG NGU m NGU m 0,8 3 Diamond Type, G-Class, with Insert Hole VNGG NSU m m p NSU m m p NSU m m p 0,8 Trigon Type, M-Class, with Insert Hole WNMG NFA m m p NFA m p NFA m p 0,8 WNMG NFL p NFL p 0,8 WNMG NLU m p NLU m p 0, NLU m m p 1,2 WNMG NLUW p NLUW p 0,8 WNMG NLUW m p NLUW m p 0, NLUW m m p 1,2 WNMG NSU m p NSU m p 0, NSU m m p 1,2 WNMG NSE m NSE m 0,8 WNMG NSEW m p NSEW m p 0,8 WNMG NSX m m p NSX m m p 0,8 WNMG NGU m NGU m 0,8 Trigon Type, G-Class, with Insert Hole WNGG NSU m m p Euro stock m Japan stock p To be replaced by 5

6 Insert Selection Positive Type 80 Diamond Type, M-Class, with Insert Hole 5 Diamond Type, M-Class, with Insert Hole Relief Angle Grade Dimensions (mm) Hole Nose size radius Relief Angle Grade Dimensions (mm) Hole Nose size radius Euro stock CCMT NFB m NFB m CCMT 09T304 NFB m 09T308 NFB m 0,8 CCMT NLU m NLU m CCMT 09T304 NLU m p 09T308 NLU m p 0,8 CCMT 09T304 NLUW m 09T308 NLUW m 0,8 CCMT NSU p NSU p NSU p 0,8 CCMT 09T302 NSU m p 09T304 NSU p 09T308 NSU p 0,8 CPMT NFB m 7,94 2,38 3, NFB m 9,525 3,18 4, NFB m 0,8 CPMT NLU m m 7,94 2,38 3, NLU m m 9,525 3,18 4, NLU m m 0,8 CPMT NLUW m m 9,525 3,18 4, NLUW m m 0,8 CPMT NSU m p 7,94 2,38 3, NSU m m p 0,8 CPMT NSU m m p 9,525 3,18 4, NSU m m p 0,8 80 Diamond Type, G-Class, with Insert Hole CCGT RFX p LFX p RFX p LFX p CCGT 09T301 RFX p 09T301 LFX p 09T302 RFX p 09T302 LFX p CCGT RFY m LFY m RFY m 3,5 1,59 1, LFY m RFY m LFY m CCGT RFY m LFY m RFY m 4,3 1,59 2, LFY m RFY m LFY m CCGT 09T301 M NSI < 09T302 M NSI < 09T304 M NSI < CCGT M NSC < M NSC 6,35 2,38 2,8 < M NSC < CCGT M NSC 7,94 2,38 3,4 < M NSC < CCGT M NSC 9,525 3,18 4,4 < M NSC < CCGT 09T301 M NSC < 09T302 M NSC < CPGT LFX m CPGT NSD m p 7,94 2,38 3, NSD m 0,8 CPGT NSD m m p 9,525 3,18 4, NSD m 0,8 CPGT NSD m p 12,7 4,76 5,5 m Japan stock p To be replaced by DCMT NFB m NFB m NFB m 0,8 DCMT 11T302 NFB m 11T304 NFB m 11T308 NFB m 0,8 DCMT NLU m NLU m DCMT 11T302 NLU m 11T304 NLU p 11T308 NLU m p 0,8 DCMT NSU p NSU p NSU m m p 0,8 DCMT 11T302 NSU m p 11T304 NSU p 11T308 NSU p 0,8 5 Diamond Type, G-Class, with Insert Hole DCGT RFX p LFX p RFX p LFX p DCGT 11T302 RFX p 11T302 LFX p DCGT RSD m LSD m RSD m LSD m DCGT 11T304 RSD m 11T304 LSD m 11T308 RSD m 0,8 11T308 LSD m 0,8 DCGT M NSI < M NSI < M NSI < DCGT 11T301 M NSI < 11T302 M NSI < 11T304 M NSI < 11T308 M NSI <0,8 DCGT M NSC < M NSC < M NSC < DCGT 11T301 M NSC < 11T302 M NSC < 11T304 M NSC < 11T308 M NSC <0,8 Square Type, M-Class, with Insert Hole SCMT 09T304 NFB m 09T308 NFB m 0,8 SCMT 09T304 NLU m m 09T308 NLU m m 0,8 SPMT NFB m 9,525 3,18 3, NFB m 0,8 Square Type, G-Class, with Insert Hole SPGT RSD m LSD m p RSD m 9,525 3,18 3, LSD m m p RSD m 0, LSD m m p 0,8 Square Type, M-Class, without Insert Hole SPMR NFK m p 9,525 3, NFK m m p 0,8 SPMR NFK m p 12,7 3, NFK m p 0,8 6

7 Insert Selection Positive Type For Steel Turning Triangular Type, M-Class, with Insert Hole Triangular Type, G-Class, without Insert Hole Relief Angle Grade Dimensions (mm) Hole Nose size radius Relief Angle Grade Dimensions (mm) Hole Nose size radius TCMT NFB m NFB m 0,8 TCMT NLU m m NLU m m 0,8 TPMT NFB m 4,76 2,38 2, NFB m TPMT NFB m 5,56 2,38 2, NFB m TPMT NFB m NFB m 6,35 3,18 3, NFB m 0,8 TPMT NFB m 9,525 3,18 4, NFB m 0,8 TPMT NFB m NFB m 0,8 TPMT NLU m m 5,56 2,38 2, NLU m m TPMT NLU m p NLU m p 6,35 3,18 3, NLU m p 0,8 TPMT NSU m p NSU m p 6,35 3,18 3, NSU m p 0,8 TPMT NSU m p NSU m p 0,8 Triangular Type, G-Class, with Insert Hole TBGT RFW m LFW m p 3,97 1,59 2, RFW m LFW m p TBGT RW m p LW m m p 3,97 1,59 2, RW m LW m p TCGT M NSI m < TPGT RFW m LFW m p 4,76 2,38 2, RFW m LFW m p TPGT RFW m, LFW m p RFW m p LFW m p TPGT RFY m p LFY m m p 6,35 3,18 3, RFY m p LFY m m p TPGT RW m m p LW m m p, 4,76 2,38 2, RW m p LW m m p TPGT RSD m LSD m m p RSD m m p 6,35 3,18 3, LSD m m p RSD m 0, LSD m m p 0,8 TPGT RSD m m p LSD m m p RSD m 0, LSD m p 0,8 TPGX RSDW m LSDW m RSDW m 0, LSDW m 0,8 Triangular Type, M-Class, without Insert Hole TPMR NFK m m p 6,35 3, NFK m p 0,8 TPMR NFK m m p 9,525 3, NFK m m p 0,8 Euro stock TPGR RW m LW m RW m 6,35 3, LW m LW m 0,8 TPGR RW m LW m RW m 9,525 3, LW m RW m 0, LW m 0,8 3 Diamond Type, M-Class, with Insert Hole VBMT NFB m NFB m 6,35 3,18 2, NFB m 0,8 VBMT NFB m NFB m 0,8 VBMT NLU m 6,35 3,18 2, NLU m m p VBMT NLU m m NLU m m 0,8 VBMT NSU p NSU p 0,8 VCMT NFB m 4,76 2,38 2, NFB m VCMT NFB m NFB m 0,8 VCMT NLU m m NLU m m 0,8 3 Diamond Type, G-Class, with Insert Hole VBGT RFX m LFX m RFX m 6,35 3,18 2, LFX m RFX m LFX m VBGT RFY m LFY m 6,35 3,18 2, RFY m LFY m VCGT M NSI < M NSI < 6,35 3,18 2, M NSI < M NSI <0,8 VCGT M NSI < M NSI < M NSI < Trigon Type, G-Class, with Insert Hole WBGT RFW m LFW m p 3,97 1,59 2, RFW m LFW m p WBGT RFW m LFW m p 4,76 2,38 2, RFW m LFW m p m Japan stock p To be replaced by Note: Different model notation applies to products with negative nose tolerance. D C G T 1 1 T M N S I M = Negative tolerance symbol 7

8 Application Example 15CrMo5 Shaft C45E Guide 150pcs 7,5x 9000pcs tool life 1,9x tool life 4800pcs 20pcs TNMG NSU () v c=220m/min, f=6~0,34mm/rev a p=0~5mm, Wet TPMT NLU () v c=162m/min, f=3mm/rev a p=0,55mm, Wet S43C Shaft S43C Machine Component 1700pcs 2,8x tool life 1700pcs 2,8x tool life 600pcs 600pcs CPGT () v c=140m/min, f=5mm/rev a p=0,50mm, Wet VNMG NFL () v c=180m/min, f=0mm/rev a p=0~0,90mm, Wet SAPH440 Piston Parts SCMr443C Clutch Parts Roughing Ø64 DCMT11T308 NFB () v c=360m/min, f=4mm/rev a p=0,30mm (roughing), a p=0,02mm (finishing), Wet Standard life: Finished surface undulation Standard life: Surface appearance (white turbidity and exit burrs) DCMT11T304 NFB () v c=220m/min, f=5mm/rev, f=2mm/rev, f=8mm/rev a p=5mm, Wet (Germany) SUMITOMO ELECTR Hartmetall GmbH Siemensring 84, D Willich Tel. +49(0) , Fax +49(0) Info@SumitomoTool.com Internet: Distributed by: (UK and Ireland) SUMITOMO ELECTR Hardmetal Ltd. Summerleys Road, Princes Risborough Buckinghamshire HP27 9PW, UK Tel. +44(0) , Fax: +44(0) enquiries@sumitomo-hardmetal.co.uk Internet: E /14_MD_LU 8